Introduction

Formaldehyde, a highly reactive chemical material, is widely used in chemical manufacturing industry. It is often released from wastewater of construction, textile, wood processing, furniture, and pharmacy industry (Tang et al. 2009). Formaldehyde is a water-soluble compound, which can diffuse into many tissues rapidly, react with different macromolecules such as proteins and nucleic acids, cause DNA–DNA, protein–DNA, and protein–protein cross-links (Metz et al. 2004; Merk and Speit 1998; Solomon and Varshavsky 1985). Therefore, it has a toxic effect on all organisms, the IARC (2006) (International Agency for Research on Cancer) has classified formaldehyde as a human carcinogen that causes nasopharyngeal cancer and probably leukemia.

Discharging wastewater containing formaldehyde generated by organic synthesis cause environmental worsening and human disease (Tišler and Zagorc-Koncan 1997). Much more researches have been done to wastewater treatment (Moussavi and Heidarizad 2010). Biological control, such as microbial degradation, is the most commonly applied method for treatment of wastewaters containing biodegradable compounds (Bhakta et al. 2012; Kanmani et al. 2012; Ashraf et al. 2011). Many microorganisms have been shown to degrade formaldehyde in the sewage, and bacterial degradability has been the research hotspot on formaldehyde degradation (Di Maiuta et al. 2009; Arutchelvan et al. 2005; Hidalgo et al. 2002). Nevertheless, there is fewer fungal resources that are able to degrade formaldehyde have been reported (Sawada et al. 2006). Filamentous fungus plays an important role in bioremediation in wastewater treatment (Mani and Kumar 2013; Usharani and Muthukumar 2013; More et al. 2010). It is shown that filamentous fungus A. versicolor and A. niger has bio-accumulate capacity of heavy metal from industrial effluent (Taştan et al. 2010; Das et al. 2007; Srivastava and Thakur 2006). The effects of biodegrading behavior of polymers and utilization of organophosphate pesticides by genus Aspergillus have been reported (Zhao et al. 2005).

Formaldehyde presents as a natural product endogenous biological compound in most living systems (Tang et al. 2009). Formaldehyde is situated at the branch point between dissimilation and assimilation pathway of formaldehyde (Yurimoto et al. 2005). Organisms have several biological forms of formaldehyde metabolism to deal with the hazards of formaldehyde. One of which is the combination of formaldehyde with cofactors, the combination product then is oxidized into CO2 and generated energy (Hanson and Roje 2001). The glutathione (GSH)-dependent formaldehyde dehydrogenase (FADH) and formate dehydrogenase (FDH) participate in the above strategy (Tada and Kidu 2011). In addition, formaldehyde participate the C1 assimilation pathways, the xylulose monophosphate pathway in yeasts, and the ribulose monophosphate pathway in methylotrophic bacteria (Yurimoto et al. 2009).

There are few reports on fungal degradation of formaldehyde and filamentous fungi formaldehyde metabolism. The aims of this study were to isolate and identify formaldehyde-degrading fungi and to determine the effects of the degradation of formaldehyde and the activities of key enzymes in formaldehyde metabolism.

Materials and methods

Fungal isolation and cultivation

The sludge samples were collected from sewerage of a furniture factory (Harbin, China). The samples were stored at 4 °C in sterile plastic bags. The sludge (10 g) was transferred into 90 ml of the sterilized liquid basal medium (1 l) contained: sucrose 3 %; NaNO3 0.3 %; K2HPO4 0.1 %; MgSO4·7H2O 0.05 %; KCl 0.05 %; FeSO4·7H2O 0.001 % (adjusted to pH 7) supplemented with 150 mg formaldehyde and incubated at 30 °C shaking with 180 rpm. After cultivation for 5 days, the culture was inoculated to plates containing basal medium with 2 % agar and 150 mg l−1 formaldehyde incubated at 30 °C. Single colony was picked up and inoculated into another new plate. Above operation was repeated several times until the pure cultures were obtained.

Identification and characterization of isolates

The fungal isolates were incubated on basal medium agar plates in the dark at 25 °C for 15 days. At the end of the cultivation, morphology (colony growth, color of conidia, mycelia, exudate, and colony reverse) was characterized using light microscope (Leica DM1000, Leica Microsystems Germany). The genomic DNA was obtained from the mycelia according to the method of Zhang et al. (1996). Partial fragments of ITS region (internal transcribed spacer region of the ribosomal DNA containing ITS1, ITS2, and 5.8S rRNA gene) and β-tubulin gene of strain HUA were amplified for sequence analysis. The primers and conditions used to amplify the ITS region and the β-tubulin gene have been described previously (Glass and Donaldson 1995). The β-tubulin gene was sequenced to help clarify interspecific relationships when ITS region was inadequate for definitive identification. The amplified products were sequenced at Sangon Biotech (Shanghai, China). Alignment of the determined sequences and those of related ITS regions and β-tubulin sequences from the GenBank database by searching with BLAST program was aligned using ClustalX with manual adjustment (Thompson et al. 1997). Phylogenesis analysis was performed with MEGA4, and the evolutionary distances between the sequences were calculated using Kimura’s two-parameter model (Tamura et al. 2007). The phylogenetic trees were constructed by the neighbor-joining method with bootstrap analysis (Saitou and Nei 1987).

The optimal temperature for isolates growth was determined by measuring the dry cell mass of mycelia under different temperatures. Flasks containing 100 ml of liquid basal medium inoculated with almost 10 mg (fresh weight) mycelia, which previously cultured aerobically in 100 ml basal medium on a shaker (180 rpm) at 30 °C for 5 days. The isolates were incubated at 20, 25, 30, 35, and 40 °C, the cultivation was carried out with shaking at 180 rpm for 7 days to investigate temperature profile. Mycelia were collected by filtration through filters and measured after drying to a constant weight at 105 °C.

Formaldehyde resistance and degradation

Formaldehyde resistance and biodegradation of isolates with different initial formaldehyde concentrations were screened in liquid medium. Pre-culture of isolates, as described for characterization above, was inoculated in basal medium (50 ml) supplemented with 600–2,400 mg l−1 of formaldehyde. In order to clarify the connection between formaldehyde degradation curve and fungal growth, fungal initial inoculation amount control in this experiment was 10 mg of fresh weight. Control of formaldehyde solution with same amount of the autoclaved mycelia was run in parallel. All cultivations were repeated five times. The flasks were incubated at 25 °C with shaking at 180 rpm for 7 days. The residual formaldehyde was determined as previous description (Nash 1953). Growth rates were determined by measuring the fresh weight in time course. The experiments were performed in three replications.

The characterization of formaldehyde degradation

To characterize the formaldehyde degradation under aerobic condition efficiency of fungal strains, the effects of initial pH and supplemental carbon sources were investigated. The pre-culture (10 mg) of fungal strains was inoculated in autoclaved liquid basal medium supplemented with 1,500 mg l−1 formaldehyde. The pH of medium was adjusted from pH 4 to pH 8. Mycelia were collected as describe above after incubation at 25 °C for 7 days. Formaldehyde-degrading abilities of the isolates under different carbon conditions were characterized by 4 different carbon media supplemented with 1,500 mg l−1 formaldehyde. Different carbon media were set by adding (w/v) 3 % glucose, 3 % lactose, and 3 % soluble starch replaced 3 % sucrose in basal medium. Basal medium with same amount of the autoclaved cells was set as control. In addition, basal medium without carbon source addition to 1,500 mg l−1 formaldehyde was set to detect formaldehyde degradation ability of HUA-utilizing formaldehyde as the sole carbon source. All cultivations were repeated five times. Cultivation was carried out with shaking at 180 rpm at 25 °C for 7 days. Formaldehyde concentration was analyzed with methods descript before. Fresh weight of mycelia and residual formaldehyde was measured every day.

Enzyme activity assay

A basal medium supplemented with 300 mg l−1 formaldehyde was set as enzyme-inducing medium, and a basal medium without formaldehyde was used as the control. Mycelia were then collected by filtration and washed well with sodium phosphate buffer (pH 7.5). Crude enzyme extract was obtained through sonication (4 V, 50 Hz) at 4 °C for 30 s and centrifuged 13,000 rpm for 10 min. Enzyme activities of GSH-dependent FADH and FDH were assayed at 340 nm spectrophotometrically by monitoring the formation of NADH using a photometer (Hitachi U-2800, Japan) (Schutte et al. 1976). The protein concentration of crude enzyme extracts was estimated according to Bradford method (1976).

Statistical analysis

Statistical analysis was performed using SPSS for Windows version 16.0 (SPSS Inc., USA) and Excel (Microsoft, USA). Graphical representations were presented using Sigma Plot for Windows version 11.0 (SPSS Inc., USA). Data were statistically evaluated using one-way analysis of variance, and significant differences between means were determined by Duncan’s multiple range tests (p < 0.05).

Results and discussion

Identification and characterization of fungal strain HUA

A fungal strain HUA was isolated on basal medium agar plate supplemented with 150 mg l−1 formaldehyde through a simple procedure. The colony color was white at first and then turned to olive, the reverse color was white initially and then turned to orange (Fig. 1a). The color of exudates and soluble pigments were brown and orange, respectively. Radiation pattern was found on both surface and medium. Sporangium and conidiogenous cells were globose-shaped (Fig. 1b). The ITS region of strain HUA was selected as the specific sequence for phylogenetic analysis. When comparing with public ITS region sequences in the GenBank database, HUA exhibited the highest ITS gene sequence similarity to Aspergillus sydowii (99 %) and Aspergillus versicolor (99 %), both belonged to Aspergillus section versicolors. The β-tubulin conserved sequence confirmed that strain HUA belonged to A. sydowii (Fig. 1c). Temperature had substantial effect on the dry cell mass of strain HUA. The strain could grow in the range of temperature 20–35 °C, and the optimum temperature for strain was 25 °C, whereas HUA could not grow at 40 °C.

Fig. 1
figure 1

Characterization of HUA: a fungal colony grown on basal medium agar, b conidiogenous structures, c neighbor-joining phylogenetic tree based on β-tubulin sequences of HUA and other related taxa

Formaldehyde resistance and degradation in liquid medium

The pre-culture strain HUA could completely degrade formaldehyde with initial concentration of 600, 900, 1,200, and 1,500 mg l−1 within 4, 5, 6, 7 days, respectively. With an increase in mycelia mass, the formaldehyde concentration (1,500 mg l−1) reduced gradually in medium (Fig. 2a). As shown in Fig. 2a, in the first 2 days, the fungal mycelia mass and the concentration of formaldehyde were almost unchanged. However, mycelia mass increased rapidly after the second day. At the same time, the formaldehyde concentration decreased rapidly, the amounts of formaldehyde degraded by the strains HUA per gram of mycelia and per hour was 8.9 mg beyond 6.3 mg as previously reported about a formaldehyde-degrading fungus, Trichoderma virens BDF002 (Sawada et al. 2006). The strain HUA was able to grow in the presence of formaldehyde up to 2,400 mg l−1 (Fig. 2b). Many fungi are resistant to formaldehyde (Kondo et al. 2008, 2002). According to Sawada et al. (2006), Trichoderma virens was identified as formaldehyde-resistant strains based on morphological and phylogenetic analyses.

Fig. 2
figure 2

Formaldehyde degradation of HUA with different initial formaldehyde concentration: a 1,500 mg l−1 and b, 2,400 mg l−1

Effect of initial pH on formaldehyde degradation

The formaldehyde degradation was dependent upon pH values. The experiments were performed in the range of pH 4 to pH 8 for formaldehyde degrading. Formaldehyde removal was 40.04 % at pH 4, 89.49 % at pH 5, 82.12 % at pH 6, 100 % at pH 7, and 38.96 % at pH 8 after 7 days. It was observed that the biodegrading of formaldehyde increased between pH ranges from pH 5 to pH 7. Moreover, the mycelia mass also increased between pH 5 and pH 7. It indicates that fungal mycelia growth state affects formaldehyde-degrading rates. In the previous paper on the effect of initial pH on the growth and formaldehyde-degrading rates of fungi, it was shown that the formaldehyde-degrading capacity affected by the pH values of the culture medium, where the optimum pH values were found to be between 4 and 9 in fungus cultures (Sawada et al. 2006). Fungi within the same genus have similar growth conditions. Similar results were observed, an optimum pH value range for heavy metal adsorption of fungi belonging to genus Aspergillus has been found from pH 5 to pH 7 (Taştan et al. 2010; Das et al. 2007).

Formaldehyde degradation with different carbon source

Strain HUA could grow in medium with sucrose, glucose, lactose, soluble starch, and formaldehyde as carbon source. These carbon sources had impact on fungal growth. Fresh weight of mycelia grew around the time from 0.01 to 0.24, 0.28, 0.18, 0.16, and 0.08 g under the conditions of sucrose, glucose, lactose, soluble starch, and formaldehyde after 7 days (Fig. 3a), respectively. The degradation rates of formaldehyde were 100, 100, 99.5, 91.3, and 22.8 % (Fig. 3b), respectively. The amount of evaporation of formaldehyde was 4.8 % in control sample. The result showed strain HUA was able to grow and degrade formaldehyde effective in carbon sources mentioned above.

Fig. 3
figure 3

Formaldehyde degradation of HUA with initial formaldehyde concentration of 1500 mg l−1 in different carbon sources: a fungal mass and b formaldehyde degradation

Aspergillus sydowii spreads widely in ocean water (Martins et al. 2011; Rocha et al. 2010). A. sydowii could be used for field biodegradation of organophosphate pesticides (Hasan 1999). Recent studies have focused on the application of xylanase from A. sydowii (Nair et al. 2008). Closely related fungus A. versicolor has been found to play a considerable role in reducing polymer materials and heavy metals such as chromium, copper, and nickel and decolorizing Remazol Blue reactive dye (Taştan et al. 2010). The degradation of formaldehyde by Aspergillus section versicolors has not yet been reported.

Enzyme activity analysis

Degradation of formaldehyde by strain HUA would occur through the action of FADH and FDH. The activities of FADH and FDH were measured under formaldehyde-induced and non-induced conditions. FADH activity and FDH activity could only be detected under formaldehyde-induced condition. After 12 h of culturing with formaldehyde, FADH activity can be detected at a lower level that closely resembles FDH (Fig. 4). The activity of FADH reached a maximum after 24 h induced by formaldehyde, followed by a gradual decrease until to the undetectable levels at the fourth day. FADH activity can reach up to 5.02 U mg−1. After induction of 24 h, FDH was possible to achieve the maximum, and after that, the activity was maintained to formaldehyde completely consumed. Activity of FDH achieved the highest 1.06 U mg−1. The activity of formaldehyde dehydrogenase was higher than that of formate dehydrogenase during the entire formaldehyde metabolism.

Fig. 4
figure 4

Enzyme activities of HUA grown on inducing medium supplemented with formaldehyde

Formaldehyde degradation pathways have been studied in certain prokaryotic and eukaryotic microorganisms. FADH has been found in methylotrophic bacteria, as well as in mammals, plants, and yeasts, where it plays a general role in formaldehyde detoxification and antioxidation (Vorholt 2002). In the present study, fungal FADH and FDH activities were induced by 300 mg l−1 formaldehyde and the enzyme activities were also change over time. The two enzymes were gradually induced and accumulated at the first 24 h. At this point, the strain HUA had the strongest formaldehyde degradation (data not shown), and formaldehyde concentration was reduced rapidly. After 48 h, the formaldehyde was completely consumed, the FADH and FDH accumulated in strain HUA gradually restored to the initial level. The results indicate that there was a connection between formaldehyde degradation curve, fungal growth curves, and enzyme activities. Achkor et al. (2003) reported that transgenic Arabidopsis overexpressing AtFADH show a 25 % increase in the detoxification rate compared with the wild-type plants. Recently, FADH genes from Arabidopsis thaliana, golden pothos, and rice were isolated and characterized (Tada and Kidu 2011). Studies on gene cloning of this fungus were in progress to elucidate the gene regulation of formaldehyde metabolism. In addition, when glutathione or NAD was not added in reaction solution, the FADH activity could not be measured. This result clearly showed that formaldehyde dehydrogenase in strain HUA requires glutathione and NAD for activity, which is the same as Candida boidinii (Schutte et al. 1976). It indicates that FADH is one of the key enzymes in formaldehyde metabolism of strain HUA, and the strain HUA has potential applications for contaminated water treatment.

Conclusion

In this study, a formaldehyde-resistant fungal strain HUA was identified as a member of A. sydowii. The optimal temperature, pH, and carbon source conditions of culture preparation were investigated, and formaldehyde degradation characteristics were determined. The formaldehyde dehydrogenase could play an important role in metabolic formaldehyde process in strain HUA. From the above results, it can be concluded that A. sydowii HUA can degrade formaldehyde efficiently, and it could be successfully used for the treatment of industrial wastewater containing formaldehyde. Further experiment should be studied in natural condition to ascertain the exact formaldehyde degradation capacity.