Abstract
Lithium metal has been considered as an ultimate anode choice for next-generation secondary batteries due to its low density, superhigh theoretical specific capacity and the lowest voltage potential. Nevertheless, uncontrollable dendrite growth and consequently large volume change during stripping/plating cycles can cause unsatisfied operation efficiency and serious safety concern, restraining its commercial use for the last 40 years. As widely used lithium-ion battery is approaching its theoretical limit at present, it is increasingly urgent to develop new energy storage equipment with sufficient practical capacity. Herein, two important processes of lithium deposition, nucleation and growth on lithium metal anode are reviewed. Modified three-dimensional (3D) porous anodes with unique structure and dynamic surface conditions, as one of the most efficient designs on dendrites suppression, are specifically discussed in terms of their beneficial adjustment on the dendrite formation. Problems on current designs and prospects on future advanced porous anode are explored in the end.
Graphical abstract
摘要
锂金属由于其极低的密度,超高的理论容量和极低的电极电势被认为是下一代二次电池负极 材料的有力候选。然而,不可控的锂枝晶以及伴随枝晶生长/溶解过程的巨大体积变化会造 成锂金属电池较低的循环效率以及电池短路等严重的安全问题,限制了其在过去40 年的商 业应用。鉴于目前常用的锂离子电池已经接近其理论容量极限,因此开发具有更高容量的新 型储能器件变得越来越紧迫。本文总结了锂金属负极上锂沉积的两个重要过程:成核和生长。重点讨论了作为最为有效抑制锂枝晶形成设计之一的三维多孔负极,及其对锂枝晶的抑制机 理。文章最后探讨了当前多孔电极设计中存在的问题以及未来先进多孔负极的设计前景。
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1 Introduction
The rapid development of modernization and industrialization causes wide concerns in human society about energy storage and environmental problems [1, 2]. Lithium-ion battery (LIB) is an outstanding example of an energy storage device. Charge storage and charge transfer in LIBs are achieved by Li+ intercalation and deintercalation of carbon or compound lattice in the cathodes [3, 4] (Fig. 1a). Commercial lithium-ion batteries can have a long-lasting operation over 1000 cycles steadily without safety problems [5]. Relatively light, durable and environmentally friendly LIBs compared to traditional lead-acid batteries have largely promoted the development of portable electronic devices and modern electric vehicles, as approved by 2019 Noble Prize in Chemistry awarded to three scientists who have made great contributions to the research and industrialization of lithium-ion batteries [6, 7].
However, even the best commercial LIB cannot meet the high energy density required for advanced power vehicles, as the theoretical limit of graphite anode is only 376 mAh·g−1 [8]. Novel cathodes/anode materials are urgently needed. Lithium metal is believed to be a promising candidate for advanced high-energy-density anodes [9]. Due to the lowest electrochemical potential of lithium metal (–3.04 V versus standard hydrogen electrode), lithium metal battery can obtain high voltage difference in full cell configuration, allowing abundant charge release before the end of the discharge process [10]. Moreover, the density of lithium metal is only 0.534 g·cm−3. During discharge, one lithium atom dissolves into an electrolyte accompanied by one-electron transfer. According to Eq. (1), the specific capacity of lithium metal anode is 3860 mAh·g−1 [11]:
where F is Faraday constant (96,485 C·mol−1), n is the number of charges per mole reaction, m is the mass of anode materials per mole, C0 is the specific capacity of materials. The ultra-high-energy-density lithium metal battery (2600 Wh·kg−1 for Li–S battery, 3505 Wh·kg−1 for Li–O2 battery) is regarded as the most potential energy storage device for next-generation electric vehicles [4, 12] (Fig. 1b). Nevertheless, disadvantages of lithium metal battery are also prominent. Li metal with body-center-cubic (bcc) structure has large adsorption energy (–1.13 eV at bridge site on (001) surface). Interaction between Li adatoms is also weak [13]. As a result, deposited Li atoms prefer to stay isolated rather than aggregate to form stable nucleation sites. Surface energy of lithium metal is also low (0.46 J·m−2 for (100) surface), leading to dendritic lithium deposition with a large surface area [14].
Uncontrollable lithium dendrite is the most serious problem for lithium metal anode (Fig. 1c). Firstly, alkali lithium metal has very high chemical activity. The Fermi energy of lithium atoms is higher than the lowest unoccupied molecular orbital (LUMO) of most polar solvents and lithium salt additive anions [15]. Therefore, lithium metal is easy to react with electrolytes to form a solid electrolyte interphase (SEI) [16]. Large surface area of fractal lithium dendrites increases the contact area between lithium metal and electrolyte, resulting in large consumption of active lithium and electrolyte [17]. What’s more, naturally formed solid layer at the interphase between lithium metal and electrolyte is heterogeneous and brittle. Dendritic lithium, on the contrary, has a high yield strength [18]. Protrusion of SEI layer exposes fresh lithium metal to the organic electrolyte, aggravating the adverse reactions which accelerate the depletion of active reactants in the battery and capacity decay [19]. Secondly, relatively weak roots of lithium dendrites may fracture and lose electron contact from base metal, because of the electron insulating SEI layer covering the broken sites [20]. These “free” lithium dendrites, named as “dead” lithium neither participate in electrochemical reaction nor contribute to battery capacity [21]. Loose “dead” lithium spreading around the anode hinders the ion transportation, increases polarization and interphase impedance, leading to extra voltage loss. Lastly, large volume change coming from continuous dendrite growth and partial dissolution exacerbates the instability of anode structure and charge/discharge performance [22]. Tip-growth threadlike lithium dendrites can penetrate separator and reach the cathode. Short circuit consequently occurs, causing battery failure even explosion [23, 24].
Dangerous lithium dendrite is the biggest barrier to the practical application of lithium metal battery. Although the original design of lithium battery was based on lithium metal anode, scientists had to change the road to a safer system, which is lithium-ion battery, in order to take advantage of light and small radius lithium. Nevertheless, current lithium-ion battery has almost reached its theoretical capacity limit. Higher energy density storage equipment is urgently required for the further development of electric devices [25]. In the past 20 years, deposition/dissolution behavior of lithium metal anode and its impact on the full cell are gradually revealed. Strategies on restraining lithium dendrites and stabilizing battery performance are also reported to be effective in the laboratory [26]. Although current understanding and corresponding designs of lithium metal battery are difficult to meet the requirement of industrialization and commercialization, possible approaches toward advanced lithium metal battery are becoming clear. Several recognized principles have been established and developed continuously [27].
In this review, lithium deposition behaviors in lithium metal battery including nucleation, dendrite growth and their co-effect are summarized. Corresponding principles on regulating these two processes are also reviewed. Modified three-dimensional (3D) porous anodes, as an important method on regulating both lithium nucleation and dendrite growth, is specifically discussed. Finally, problems of existing current designs and the prospect of future development of advanced 3D porous anode are presented.
2 Fundamental of lithium dendrites and modifications on lithium deposition
2.1 Nucleation
Driven by electric field of double electric layer, a Li+ moves to anode, gets an electron and deposits on the surface. At the same time, Li atoms at the stage of thermodynamic instability lose electrons and redissolve into electrolyte. When the deposited lithium aggregates to a critical nuclei size, these Li clusters are able to exist stably and grow continuously [28, 29]. Defects of anodes such as dislocations, grain boundary cracks with high electrons concentration and large electric field are preferable to Li deposition. Highly conductive solid ceramic electrolytes and inner pores with excess electrons or negative charges also facilitate Li+ reduction [30, 31]. Li nucleation may also occur inside bulk lithium metal anode due to the inner contaminants such as Li3N in solid polymer electrolyte system [32]. Further deposition is prior to existing nuclei, leading to heterogeneous nucleation [33]. Li deposition inside solid electrolytes is dangerous because it renders the possibility of fast short circuits in lithium metal battery. Extremely low conductivity of solid electrolytes helps restrain inner dendrites formation [34]. Tiny and homogeneous nucleation on the anodes is desirable in terms of stable battery operation. Based on the heterogeneous nucleation model, smooth anode surface is required for homogeneous nucleation while fabrication of a perfect surface without any defects in large scale is almost impossible. Pre-distributing chemical active sites or “nucleation seeds” on the anode is an alternative method to guide lithium deposition [35]. “Nucleation seeds” decrease lithium nucleation overpotential by increasing wettability between current collector and lithium metal [36]. Successful examples include organic ligands, such as –NH [37] and –OH [38], which provide extra electrostatic interaction. Metals, including Au [39] and Ag [40], can form alloys with lithium at room temperature and oxides such as Co3O4 [41], ZnO [42] showing high reaction wettability with Li are also used as active seeds to uniform Li deposition. As-formed alloys not only have higher surface energy and electrochemical stability than that of pure lithium metal, but also remain lithiophilic nature to guide further electrodeposition through alloying-dealloying process, resulting in less formation of subsequent lithium dendrites and side reactions [43].
2.2 Dendrite growth
After a nucleus stably exists, Li+ in the electrolyte driven by current density can continuously deposit on the substrate, resulting in nucleus growth. High deposition rate causes the depletion of Li+ near the nuclei. Huge space-charge electric field forces the rapid Li deposition towards the reverse direction of the largest concentration gradient, leading to uncontrollable dendrites [44]. The critical time when ion concentration in the anode-electrolyte interphase decreases to zero is named as “Sand’s time”. “Sand’s time” represents the dividing line between smooth plating and fractal lithium dendrites. It was firstly reported by Sand [45] in 1901 for describing electrodeposition behavior of copper ion in binary electrolyte, when copper salt concentration decreases to zero near the cathode after which hydrogen occurs at constant current density. In the lithium metal battery system, Sand’s time could be measured by voltage–time profile and defined as the time when the second spike appears (Fig. 2a, b). “Experimental Sand’s time” can be defined by real-time optical observation as the time when the first dendrite appears (Fig. 2c) [46]. Equation (2) gives the mathematics description of Sand’s time (tSand):
where Dapp is the diffusion coefficient, Zc is the charge number of electroplating cations, C0 is the salt concentration, F is the Faraday constant (96,485 C·mol−1), J is the current density, ta is the transference numbers of the discharging anions. According to Eq. (2), low current density, high ion concentration and transference number delay the time for dendrites growth.
2.2.1 Current density
Current density is defined as the amount of charge per unit time passing through a unit area. It represents the redox reaction rate on anode/electrolyte interphase. Violent reduction reaction accelerates ion depletion near the surface of anode during charge cycle. Bai et al. [47] defined two characteristic current densities Jcc and Jlim based on morphology change in liquid electrolyte system to divide the whole plating process into three parts (Fig. 2d): J < Jcc for root-growing whiskers, Jcc < J < Jlim for prevailing surface growth and J > Jlim for tip-growing dendrites. Relatively large current density (J > Jcc) will more likely result in the penetration of lithium dendrites into separators and cause battery failure. Surface morphology on lithium metal anode changes from root-growing on the base metal to rapid tip-growing serpentine dendrites during plating half-cycle. It is worth mentioning that Joule heat generated by ultra-large current density on metal anode may also melt the dendritic structure of deposited lithium, thus stabilizing charge–discharge cycling [48].
2.2.2 Ion distribution
Uniform and stable Li+ distribution in the deposition area are ideal for homogeneous lithium plating and long duration time of lithium metal battery, especially cycling at a high rate. Direction and velocity of moving Li+ can be affected by electric field in the battery, subsequently influencing the ion distribution and dendrites growth. Chazalviel et al. reported that the velocity of dendrites tips was reversely proportional to the electric field strength based on a thin rectangular cell model [44]. Although this model did not take the diffusion factor into account, it still revealed the effect of the electric field, especially during the early stage in the charging process. Zou et al. [49] pointed out that homogeneous electric field distribution was vital to uniform electrodeposition while local aggregated electric field at defect or dendrites’ tips facilitated heterogenous ion distribution and accelerated unstable plating process.
Besides electric field, ion distribution is largely affected by ion concentration and ion movability in the lithium metal battery. According to Sand’s time theory, large salt concentration ensures a steady and sufficient ion supply for the reduction reaction, as well as to delay and restrain electrolyte depletion [50]. However, the high viscosity and poor wettability of concentrated liquid electrolytes can harm the operational performance of lithium metal batteries [51, 52]. Utilizing the synergistic effect of different electrolytes can help solve this dilemma [53]. Besides enhancing ion-concentration in the whole electrolyte, narrowing or even eliminating zero-concentration region near deposited Li clusters is also effective to suppress lithium dendrites [54]. For example, the Lorentz force caused by the magnetic flux around the dendrite tip can guide Li+ away to achieve uniform lithium deposition [55]. High ion conductivity can also replenish cations quickly and maintain ion concentration at thermodynamic equilibrium, thereby affecting dendrites formation [56, 57].
Li+ in the electrolyte needs to go through SEI layer before electroplating [58]. Therefore, the high Li+ conductivity in SEI layer plays a decisive role in ion concentration. SEI layer results from side reaction between active Li, ambient atmosphere and electrolyte [16]. It is composed of inner inorganic components such as Li2O, LiF, LiCO3, and outer organic components such as LiCOOH, RCOO2Li [59]. SEI layer is electron insulating but ion conductive. Highly ion-conductive SEI layer can help maintain homogeneous ion-concentration on anode side, leading to uniform lithium deposition [60]. It has been reported that ratio of dendritic to spherical lithium deposition decreases with decreased current density and increased ion-conductivity of SEI layer [61]. SEI layer riches in LiF has high Li+ conductivity with energy barrier (Eb) of only 0.19 eV in a vacuum and large surface energy with high stability. Electrolyte solvents such as fluoroethylene carbonate (FEC) [62], fluorosulfonamide (FSA) [63], N,N-dimethyltrifluoromethane-sulfonamide (DMTMSA) [64] and salts in electrolytes such as lithium bis(fluorosulfonyl)imide (LiFSI) [65], lithium bis(trifluoromethanesulfonyl)imide (LiTFSI) [66] are proved to be beneficial in the formation of LiF-riched inorganic SEI layer. A thin LiF layer for stabilizing lithium deposition can also be obtained by pre-treatment of anodes before cell assembly. For example, Yuan et al. [67] dropped NH2HF2 on the surface of lithium metal to fabricate a thin and porous LiF layer (Fig. 3a). This artificial LiF layer promotes flat lithium deposition by lowering the activation energy for dendrite growth towards lateral direction. Full cell with LFP cathode had a CE over 99% at 340 mA·g−1 over 100 cycles.
The components and additives of liquid electrolyte will affect the stability of SEI layer, and then affect the ion conduction rate in SEI layer. Electrolyte additives such as LiNO3 [68], Mg2+ [69], Ga2+ [70] are usually used for modifying lithium plating through in-situ reactions on the metal anode to stabilize the SEI layer. However, these additives are gradually consumed as SEI layer reforms continuously in cycling, so that their functionality to suppress Li dendrite growth deteriorates inevitably. One novel way to supply additives is to assemble the additional components within the metal anode. It has been recognized that LiNO3 and lithium metal powder (LMP) can be mixed to prepare LiNO3 pre-planted lithium metal powder anode [71]. LiNO3 powder partly reacts with fresh metal on the surface of LMP to form a N-enriched protective mask, resulting in dense and spherical lithium deposition (Fig. 3b). Residual LiNO3 is stored inside intervals between lithium particles. These extra LiNO3 powders generally dissolve into the electrolyte and supply the additives consumption in prolonged cycling. Moreover, direct addition of LiNO3 into carbonate-based electrolyte may restrain other additives like PF6− to make effect on constructing robust SEI layer because of the earlier reduction process of LiNO3 than PF6−. However, LiNO3 inside LMP composite anode does not participate in the initial decomposition of electrolyte. Therefore, effective components like LiF can successfully form and even be intensified under the effect of LiNO3. Full cells of 20 μm LiNO3-LMP composite anode and NMC622 with negative/positive electrode capacity (N/P) ratio of only 1.1 steadily operated 120 cycles at 1/3C with over 96% capacity retention. Another way to keep additives concentration is to change their working mechanism from modifying SEI layer to control electrochemical reaction conditions. This category of additives includes Cs+ and Rb+ based on self-healing electrostatic shield (SHES) mechanism [72]. Take Cs+ for example, Cs+ has a larger reduction potential (–2.925 V) than Li+(–3.04 V) under standard measurement when cation concentration is 1 mol·L−1. However, reduction potential of Cs+ can be lower than that of Li+ when their concentrations are less than 0.1 mol·L−1 according to Nernst equation. When applying a potential higher than ECs/Cs+ but lower than ELi/Li+, small bump on the surface from Li+ reduction has higher negative charge density attracting both Cs+ and Li+ to its tip. Under the effects of charge repulsion and electrostatic shield, Li+ is repelled from small dendrites to vicinity and achieve homogeneous distribution (Fig. 3c). In contrast, Cs+ is functioned as a leveling agent with no consumption [73]. Nevertheless, the SHES mechanism only works on elements with similar deposition potential as lithium, so the applied potential needs to be precisely controlled to avoid co-deposition of Li+ and additive cations.
Realization of uniform ion distribution in solid-state electrolyte (SSE) is critical because Li+ movability in SSEs by solid diffusion is much harder than that in liquid electrolytes. Slow ion compensation rate in SSEs limits the application of solid-state batteries at high current density and rate cycling [74]. Large concentration difference at anode-electrolyte interphase promotes the establishment of a double-layer electric field and accelerates dendrites formation. Inorganic solid electrolytes usually have faster Li+ movability (1 × 10–4–1 × 10–2 S·cm−1) than polymer electrolytes (1 × 10–8–1 × 10–5 S·cm−1) [75]. Solid-state electrolytes with sulfide have relatively high ion conductivity. For example, argyrodite-type solid-state electrolyte can achieve ionic conductivity of 1 mS·cm−1 [76]. Addition of active fillers with intrinsic high Li+ conductivity or passive fillers for the introduction of glassy region in polymer electrolyte can accelerate Li+ movability in SSEs [77, 78]. Aligning fillers to construct straight and continuous Li+ channels in SSEs is also effective to increase ion conductivity and rate performance of SSEs [79]. Since most high ion-conductive SSEs were tested at temperatures over 40 °C, desirable ion distribution at room temperature remains challenge for the further development of solid-state lithium metal batteries.
2.2.3 Force
Tips of lithium dendrites can produce stress as high as 130 MPa. Lithium whiskers also show a yield strength of 244 MPa under pure stress load according to in-situ measurements in atomic force microscope [18]. The mechanical strength of SEI layer will have a certain impact on the growth of lithium dendrites. Naturally formed SEI layer is usually brittle and hard to withstand such high mechanical stress. Broken SEI losses its effect on blocking electrolyte from contacting fresh metal, leading to further side reaction and capacity loss [80]. Thin but strong SEI layer is ideal because of less consumption of Li+ and large surface tension induced by high elastic module [81]. Artificial SEI layer such as carbon-based materials and modified glass fiber are believed to make sense due to their good conductivity and high mechanical strength [82]. As a typical example, Zheng et al. [83] fabricated interconnected hollow carbon nanospheres on the surface of lithium metal anode using a template synthesis method. The carbon layer had a Young’s modulus around 200 GPa which was sufficient to prevent dendrites growing. Results showed that the dendrites beneath hollow carbon nanospheres were thick and coarse. In addition, carbon-spheres thin film was loosely attached to the current collector and it could move freely to accommodate volume change during Li plating.
Besides SEI layer, extra strength from physical pressure outside battery, separator and solid electrolyte are also reported effective in dendrites suppression [84]. Applying stress on dendrites can induce horizontal deposition direction. Short and thick lithium dendrites with dense morphology can be achieved under physical pressure [85]. Coarse dendrites with a low specific surface area have low electrolyte consumption, thereby extending the lifespan of lithium metal battery. External mechanical force on lithium metal battery is achievable on flat pouch cells or coin cells [86]. However, it is hard to apply in cylindrical cells and large devices in practice. To solve this problem, researchers introduce stress constraints inside the battery such as nanoporous ceramic separators, which can efficiently prevent dendrites penetration [87]. Reducing the pore size can further suppress dendrite penetration but may impede normal ionic flow [88]. Recently, scientists conducted surface modification on separators to improve the wettability of electrolytes and methods to restrain dendrites penetration [89]. For example, a nano-shielded (NS) separator whose curved surface is composed of SiO2 nanoparticles takes advantage of this idea [90] (Fig. 4a). Curved shield deflects the tip growing direction and reduces the equivalent stress to the separator. Limited space between nanoparticles can also help to prevent the penetration of lithium dendrites. Xu et al. [91] took use of carbonized melamine sponge (HCS) as a separator for stable lithium metal battery (Fig. 4b). Rich –N and –COOH ligands on carbon foam regulated the interaction between Li+ and solvent molecules. Mobility of Li+ in the electrolyte was largely enhanced, and therefore, Li–S battery with HCS could maintain 350 cycles at 0.5C with a capacity of around 800 mAh·g−1.
Solid state electrolyte (SSE) is also a desirable candidate due to its intrinsically high mechanical strength compared to liquid electrolyte [92]. Garnet-type or even some polymer SSEs can process modules above 10 GPa which is theoretically enough to restrain lithium dendrites growth [93, 94]. However, poor electrode–electrolyte interphase hinders the performance of all solid-state lithium metal batteries [95]. Electrodes and high-strength SSEs, especially inorganic electrolytes are basically in point-to-point contact, leading to poor interfacial wettability. It is hard to withstand high current density under large interphase impedance. What’s more, lithium dendrites in SSEs system tends to grow in voids at the interphase and along the grain boundary of inorganic SSEs because of low physical barrier, low ion concentration and intensive electric field in these sites, leading to fast protrusion of solid electrolytes and short circuits. Fine-grain size and polished SSEs surface are, therefore, preferable for uniform Li deposition. Polymer-based electrolytes like poly(ethylene oxide) (PEO) can realize good interfacial contact because of their high flexibility. Additives such as Mg+ [96] and inorganic Li salts [97, 98] can further enhance the mobile ion concentration and interfacial stability of polymer-based electrolyte. Adding skeleton in polymer is a promising strategy to enhance the performance of SSEs because a hard skeleton ensures mechanical strength while soft polymer improves the interphase contact [99]. Meanwhile, hard skeletons working as fillers can also disrupt the crystallinity of polymers and improve the ionic conductivity of composited SSEs. A SiO2-aerogel-reinforced composite polymer electrolyte (CPE) with high elastic modulus (around 0.43 GPa) and ion conductivity (around 0.6 mS·cm−1 at 30 °C) was reported in 2018 (Fig. 4c) [100]. LFP-Li with SiO2/CPE could achieve nearly 100% Coulombic efficiency (CE) at 200 cycles with a capacity around 100 mAh·g−1 at 0.5C. The Li//Li symmetric cell with SiO2-aerogel-reinforced CPE could stably operate over 400 cycles without a short circuit at 0.05 mA·cm−2, 0.05 mAh·cm−2. Poor anode/SSE contact can also be relieved by improving interfacial wettability. Interfacial treatments such as coating Al [101], TiO2 [102] and surface patterned [103] are proved to be effective to avoid bad interfacial contact. Modification of lithium metal anode is also beneficial in regulating the wettability of anode/SSE interphase. Duan et al. [104] composited lithium metal with graphite to change the wettability with garnet-type SSE. Li-C composite anode showed a large contact angle with the SSE and the interfacial impedance was only 11 Ω·cm2 compared with that of pure Li/SSE. Huang et al. [105] combined lithium metal and g-C3N4 for continuous interfacial contact. The Li-C3N4|SSE|Li-C3N4 symmetric cells showed 11 Ω·cm2 at 1.5 mA·cm−2. Formation of Li3N with favorable ion-conductivity on the anode surface further suppressed dendrites growth and improved the cycling performance.
In summary, nucleation and dendrites growth are two important processes in Li deposition. Homogeneous nucleation and uniform plating are desirable for stable plating/stripping cycling. Electric field, surface wettability, electron concentration, current density, ion distribution and physical force play vital roles in Li nucleation and growth behaviors. Modification directions of lithium dendrites including electrolytes, separators, SEI layers, electrodes and battery facilities thereby focus on these factors, leading to enhanced cycling efficiency and prolonging battery life.
3 Modified 3D porous anodes for lithium metal battery
During a discharge cycle, most nucleation and growth of lithium dendrites occur at the anode side, either on the current collector or self-supported active substance. Therefore, the composition and structure of lithium metal anodes influence greatly on formation of lithium dendrites. Using lithium metal anodes based on porous or hollow materials with surface modification is one of the most effective approaches to improve lithium metal battery with liquid or gel electrolyte. The large specific surface area and internal storage space of the porous matrix provide favorable conditions for restraining lithium dendrites and volume change during the stripping/plating process. Various designs on composition as well as the architectures of porous metal anodes make a positive effect on moderating nucleation and growth of lithium deposition.
3.1 Regulation of lithium nucleation
As mentioned in Sect. 2.1, absolute smooth interphase is desirable for a stable lithium metal anode because of its uniform electric field as well as electron concentration [106]. Ultra-rough surface is more feasible since defects are much easier to be induced rather than be removed. The overall electric field almost remains uniform when the local nucleation electric field resulting from defects distributes everywhere. Dense pores as a kind of “defects” on metal anodes are thereby useful for nucleation modification [107]. Porous skeletons or arrays such as mesh [108] and foam [109] are classical designs of disordered structures. Wang et al. [110] fabricated 3D Cu skeleton with open unobstructed pores consisting of loose stacking copper powders (Fig. 5a). Spherical lithium deposition was observed inside porous copper, proving its positive effect on attracting lithium. Ryou et al. [111] introduced micro-holes on lithium metal by applying a micro-needle roller on the lithium surface. The side area of micro-holes has a lower resistance compared to another surface because of the removal of native oxide layer and large surface area from vertical striation pattern after micro-needle treatment. SEM images of lithium metal anode after the charging process showed that lithium plated mostly inside vertical striation pattern (Fig. 5b–d). Lu et al. [112] designed a porous current collector composed of copper nanowire (Fig. 5e). In plating cycle, Li+ is successfully deposited inside copper nanowire without obvious dendrites. Large surface area on porous anodes facilitates the exposure of active sites and further modification of lithiophilic sites on porous precursors. These “nucleation seeds” have good wettability with lithium through chemical reaction or electrostatic attraction, thereby stabilizing lithium metal batteries [113]. Wang et al. [114] combined MXene paper and carbon nano fibers (CNFs) to assemble spheres/sheets mixed porous matrix for stable lithium metal anodes (Fig. 5f). Unique spheres/sheets mixed structure enhances the strength and flexibility of porous matrix. Plenty of polar functional groups on MXene skeletons favor the homogeneous plating of Li+, leading to uniform lithium nucleation and long-term operation. Xue et al. [115] composited Ag nanowires (AgNWs) on graphene to fabricate a porous host by freeze-drying. AgNWs enhance the wettability and conductivity of metal anodes, promoting lithium deposition inside porous arrays. Full cells with NCM523 achieved 38% capacity retention after 1000 cycles at 10.0C (1.0C = 155 mAh·g−1).
3.2 Regulation of dendrites growth
3.2.1 Current density and force
Porous anode can reduce actual current density thereby inhibiting the growth of lithium dendrites. The biggest characteristic of the porous anode is its ultra-large specific surface area and corresponding large inner space volume. When applying a certain current, the actual current density of an anode with a larger specific surface area will be much smaller than that of an anode with a smaller one. According to Sand’s time theory, small current density delays the time when the first dendrite starts to grow. Moreover, the morphology of lithium deposition on porous matrix tends to be spherical or “mossy” other than dendritic under a mild reaction rate resulting from small current density. Amorphous lithium may also occur, which is more resistant to organic electrolyte than crystalline lithium. Side reaction is thereby restrained [116]. When lithium plating occurs in porous anode, this unique hollow structure also provides an additional physical barrier on lithium tips [117]. Large space volume inside porous matrix contains violent volume change during lithium stripping/plating cycles, relieving the pressure from dendrites to a separator, thereby stabilizing lithium metal battery [118]. Materials with high strength and toughness such as alloys [119], carbon nanotube [120], and graphene [121] are suitable for fabricating porous anodes. Cheng et al. [122] covered glass fiber on lithium metal to construct a porous barrier for dendrites suppression. What’s more, polar ligands on glass fiber evened Li+ distribution through electrostatic interaction, avoiding Li+ aggregation on formed lithium nucleus.
3.2.2 Ion distribution
In a conductive matrix, pores with large curvature have high electron concentration and electric field, resulting in Li+ aggregation and nucleation [123]. The gradient of electron concentration and electric field intensity from the surface of the nucleus to the electrolyte pushes Li+ to deposit along the opposite direction of the gradient [124]. Therefore, the location and direction of lithium deposition can be controlled. As a short circuit occurs when lithium dendrites penetrate the separator and meet the cathode, changing columnar lithium growth from vertical facing cathode towards horizontal is a method of prolonging battery life too [125]. Zou et al. [126] took the use of etching to fabricate micro-compartmented arrays on Cu current collector (E-Cu) to accommodate lithium deposition. Under the combined effect of upper/lower two insulating polyimide (PI) films and conductive copper walls, the electric field inside micro-compartments was modified to be mostly vertical to the walls. Therefore, lithium was restrained to deposit only in lateral direction compared to the planar Cu electrode (P-Cu), minimizing the possibility of lithium dendrites protruding the separator and causing a short circuit (Fig. 6a). Improved design of the micro-compartmented arrays was reported by the same research group in 2018 [127]. They alternately stacked the lithium films and graphene oxide (GO) films with designed vertical holes (Fig. 6b). The patterned reduced graphene oxide/Li composite anodes (P-rGO/Li) contributed to horizontal centripetal plating and further enlarged the volume for lithium accommodation.
Interconnected porous structure is beneficial to increase ion transport rate and suppress lithium dendrite growth [128] considering the influence of ion transmission rate on ion concentration. Compared with solid anodes, through-holes in porous anodes provide more ion-conducting channels, thereby reducing polarization and conductive voltage loss [129]. Small pores with large curvature help concentrate the electric field to regulate Li+ distribution, consequent deposition location as well as direction. Relatively large pores are also needed to obtain sufficient inner space for lithium accommodation. Therefore, ideal porous structure is a combination of various pore sizes. Nevertheless, complex porous structures are difficult to fabricate artificially. Some natural biomass and their processed products have hierarchical fine pore structures [130] such as wood [131], fiber [132] and cotton [133], which can be utilized to fabricate advanced porous materials for stable lithium metal anodes. Jin et al. [134] used bamboo fibers as precursors and fabricated a 3D hierarchical porous carbon host (ZnO@HPC) for stable lithium deposition. Natural bamboo fibers have abundant pores on the surface for water and nutrient transportation. After being treated by KOH at 700 °C, interconnected large pores with diameter of 0.9 μm were uniformly distributed through the fibers. Micropores induced by gas release during activation as well as carbonization treatment were also formed on the large pores’ walls, leading to fast ion transportation and portable surface condition for further loading of lithiophilic seeds. ZnO quantum dots were doped in pores to guide lithium deposition. Coulombic efficiency of 25 wt% ZnO@HPC could maintain 95% over 200 cycles at 1 mA·cm−2. Zhang et al. [135] carbonized litchi shells to fabricate hierarchical porous anode for lithium-sulfur batteries. Interconnected macropores in the obtained carbon from litchi shells can form channels that are conducive to ion transition and elements storage, while nanopores can block the movement of polysulfides in the electrolytes. Coulombic efficiency of 60 wt% sulfur contained composite anode could maintain 99% over 100 cycles at 800 mA·g−1.
3.3 Designs of gradient porous anodes for regulating lithium nucleation and growth
Lithium metal anodes usually need to be thick enough to ensure that the anodes have sufficient capacity [136]. Although ion transport condition inside porous host is better than that of the solid bulk anode because of large inner volume, the ion conductivity of porous anodes is still far lower than that of liquid electrolyte [137]. Therefore, ion concentration on the side of porous anodes in contact with the electrolyte is higher than that on the current collector side. Ion transition on the top is also relatively easier. Meanwhile, electron concentration or electric field intensity on a top surface of a porous host is even a little larger [49]. As a result, Li+ is preferentially reduced on the outmost surface of the porous host, hindering the subsequent movement of Li+ to the depth [138]. In addition, deposited lithium on the surface of a porous host is in direct contact with a corrosive organic electrolyte, leading to serious side reaction, the formation of dead lithium and deterioration of battery life [139]. In consequence, an anode with an evenly porous structure alone cannot fully exert its theoretical effect on suppressing lithium dendrites in the deep charge/discharge process and long-time cycling.
One way to enhance the performance of a porous host is to construct a porous anode with an electron conductive-insulating or lithiophilic-lithiophobic gradient. The electron conductivity of the gradient anode is gradually reduced from current collector side to the outmost surface contacting electrolyte, hindering the electron movement to the surface where free Li+ firstly meets. The lithiophilic–lithiophobic gradient in the same direction attracts the Li+ to the deep anodes, reducing the ion concentration at anode-electrolyte interphase [140]. Therefore, porous gradient anodes restrain dendritic lithium formation on the outside surface but facilitate dense plating from the inside out. The contact area between deposited lithium and the organic electrolyte is greatly reduced, leading to less generation of SEI layer and “dead” lithium [141]. Hong et al. [142] used insulating cellulose fiber (CNF) decorated with SiO2 and highly conductive nanowires (CuNW) to construct an electrical conductivity gradient host for lithium metal anode (Fig. 7a). Resistance of top conductive CuNW layer is 0.1 Ω while that of the insulating CNF layer is 0.9 Ω. Full cell with NCM811 as the cathode (N/P≈5) maintained 90% capacity retention over 100 cycles. Lithiophilic seeds can also be introduced on conductive layers to increase the effect of attracting Li+. Yun et al. [143] improved the performance of 3D porous copper frameworks by introducing Ag nanolayer and PVDF film to its two sides (Fig. 7b). During discharging, Li+ plates from bottom Ag-blended region to top PVDF-blended region. Symmetric cycling at 1 mA·cm−2, 1 mAh·cm−2 can be maintained voltage hysteresis lower than 100 mV over 260 h. Cycling performance may be further improved by adjusting pore size and distribution. Besides direct addition on porous scaffold, integration of small units with gradient structures into overall porous electrodes can further stabilizing lithium metal anode. Zhai et al. [144] designed a gradient unit by in situ growing an electron insulating but ion conductive g-C3N4 layer on graphene oxide. After freeze-drying and calcination, these units were assembled to form a 3D porous matrix (Fig. 7c). Although g-C3N4 can serve as nucleation sites because N is lithiophilic, further lithium deposition is inclined to happen inside g-C3N4/GO transition layer because of lower structure fluctuation and larger adsorption energy. Full cell with 3D g-C3N4 as anode and LFP as cathode (N/P≈0.45) maintained 90% capacity retention for 200 cycles at 0.5C. Anode-free full cell with high-loading LFP (3.5 mAh·cm−2) could also achieve 40 cycles with CE over 99.3% at 0.2C.
In summary, 3D porous anode is a promising design for a stable lithium metal battery. The biggest characteristics of porous anodes are large specific surface area and consequently inner space. Compared to other optimization methods such as electrolytes additives, SSEs, coated separators, or artificial SEI layer, porous anode can significantly decrease current density to delay “Sand’s time” occurrence and accommodate large volume change during the lithium plating/stripping process. Moreover, a large surface area provides sufficient sites for subtle properties modification such as “nucleation seeds” and electric field. Porous anodes based on the mechanically strong matrix can also withstand high physical stress from lithium dendrites and maintain battery stability. Further enhancement of 3D porous anodes’ life can be achieved by construction of conductive or lithiophilic gradient.
4 Conclusion
In this review, we discuss the mechanism and strategies to stabilize lithium metal battery which is one of the most promising candidates for next-generation storage devices. A surface-modified porous matrix is a hopeful material for high-energy-density lithium metal anode. Its large surface area and internal space provide a stable platform for lithium deposition. Further improvement of a porous host can be achieved by controllable surface adjustment. Particularly, the porous gradient anode further makes a full use of the porous structure. It enables repeated Li plating/stripping and thus achieves superior cycling performance. Nevertheless, the disadvantages of porous anodes cannot be ignored. The development of gradient porous anode also needs further optimization and efforts. Details are discussed below.
Firstly, the relatively large thickness and weight of porous anodes hinder the realization of high-energy-density of lithium metal batteries. Thickness less than 50 μm is more desirable for lithium metal anodes. Large surface area of porous anodes promotes the contact area between lithium metal and electrolyte, resulting in additional side reactions and capacity loss. What’s more, sufficient interfacial contact between 3D porous matrix and SSEs is hardly obtainable, especially in inorganic solid electrolyte system. Since SSEs are effective in avoiding leakage, flammability of lithium metal battery and suppressing lithium dendrites through intrinsic strength compared to liquid electrolytes, it is essential to overcome the challenges of poor interfacial wettability [145]. Assembling porous anodes inside SSEs is a possible solution [146], while further research on stability of these novel designs is still necessary.
Optimization of gradient porous anodes should consider the following aspects. During electrochemical plating, an electron-conductivity gradient could guide the nucleation position of lithium metal. Sufficient ion conduction is also needed to ensure the penetration of Li+ in lithium electroplating process. Based on the above two points, complex requirements are put forward for the porosity of material. Small holes with large curvature aggregate more electron charge and electric field with strong attraction to lithium-ion, realizing the regulation of plating sites at the structural level. Large holes provide fluent ionic flux channels and sufficient space to accommodate volume change during cycles. The precise hole size, ratio of “small” to “large” and the gradient of the hierarchical structure still need further discussion. Here we summarize several pore parameters and corresponding cycling performance from several reports in Table 1 [35, 38, 42, 59, 109, 115, 131, 135, 144, 147, 157], hoping that it can provide some references for the future designs of porous materials. Moreover, the lithiophilic-lithiophobic gradient can eliminate the mossy Li corrosion layer at the interphase. The gradient porous materials considering the above aspects can basically meet the conditions of suppressing lithium dendrite formation.
What’s more, the physical realization of gradients in electrodes is crucial, especially in thin electrodes. Most gradient designs are achieved by separating the whole materials into a few parts followed by different treatments and orderly arrangements. It is hard to obtain a continuous gradient of electron conductivity or lithiophilic sites which is theoretically more desirable for uniform lithium deposition. Moreover, ultrathin anodes and corresponding low negative/positive electrode capacity (N/P) ratio is essential to ensure the high energy density of lithium metal batteries. Achieving gradients in thinner materials presents a new technical challenge and further efforts are needed on advanced porous lithium metal anodes [124]. Besides, current designs of gradient porous anodes are almost fabricated in labs. Low-cost and efficient manufacturing process is under urgent need for large-scale applications in the markets.
Porous anode is expected to solve the problems in the practical application of lithium metal battery and has a broad prospect. We are committed to achieving higher energy density and more stable cycling performance through the designs of porous anode. High-energy-density storage devices are increasingly demanded and an efficient manufacturing process is essential for large-scale applications in the industry. Under the constant efforts from researchers all over the world, stable, safe and efficient lithium metal battery can be commercially available in the near future.
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Acknowledgements
This work was financially supported by the National Key R&D Program of China (No. 2016YFA0202900), the National Natural Science Foundation of China (Nos. 51672173, 51801121, 51572169 and 51902200), the Key Program for International S&T Cooperation Program of China (No. 2017YFE0113000), the Science and Technology Commission of Shanghai Municipality (Nos. 17JC1400700, 18JC1410500, 18ZR1421000, 19ZR1425100, 18520744700 and 19ZR1425300), Shanghai Research Institute of Criminal Science and Technology (No. 2016XCWZK15), and the Medical-Engineering Cross Research Funding of SJTU (No. 19X190020220). We also acknowledge the Open Project of Key Laboratory of Green Chemical Engineering Process of Ministry of Education (No. GCP202107) and the Open Project of State Key Laboratory of Metal Matrix Composites (No. 2021SKLMMC-8).
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Yang, QY., Yu, Z., Li, Y. et al. Understanding and modifications on lithium deposition in lithium metal batteries. Rare Met. 41, 2800–2818 (2022). https://doi.org/10.1007/s12598-022-01994-3
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DOI: https://doi.org/10.1007/s12598-022-01994-3