Abstract
In this paper, electroless plating technologies were employed to prepare Co-P coatings on carbonized rape pollen as microwave absorption materials. Experimental results indicated microporous structures of rape pollen after a series of pretreatments, while uniform Co-P nanoparticles with diameters around 90 nm were deposited smoothly as coatings on and inside the irregular pollen walls. The Co-P/pollen composites exhibited a typical ferromagnetic characteristic with saturation magnetization of 32.6 emu g−1 and coercivity of 125.1 Oe. In microwave absorption analysis, dielectric loss was revealed with predominant effects than magnetic loss in frequency ranges of 5.0–8.2 GHz. A minimum reflection loss of − 45.1 dB at 5.3 GHz was obtained with an increasing microwave absorption bandwidth up to 4.3 GHz.
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1 Introduction
With the explosive development in electronic techniques, electromagnetic pollution has become a serious problem in everyday life, which damages human health and interferes electronic instrument operations [1,2,3,4]. To overcome this problem, great efforts have been made in recent decades to explore microwave absorption materials. According to electromagnetic attenuation mechanisms, microwave absorption materials can be categorized into two types: magnetic loss materials (ferrites, magnetic metals, and intermetallics) and dielectric loss materials (carbonaceous materials, conductive polymers, and dielectric ceramics) [2]. Both two types of materials have certain defects and restrict their practical applications. Ferrites and magnetic metals, despite being the most commonly used, suffer from serious problems of being heavy, corrosive, and nondurable [3]. The drawbacks of carbonaceous materials and conductive polymers lie in costly and complicated synthesis processes as well as their disappointed high-temperature stability [4]. To date, materials in single phase cannot meet the severe demanding of microwave absorption. An efficient way is to fabricate composites based on magnetic/dielectric loss materials, which may possess the merit of synergistic effects on microwave energy dissipation. Examples have included NiFe2O4/RGO [5], carbon fiber/magnetic particles [6], and polyaniline/NiZn ferrites [7].
Electroless plating is prevalent in surface engineering with many advantages, such as low cost, simple equipment, preeminent environment stability and without substrate selection [8,9,10]. Furthermore, any part of the substrate can be coated as long as it is in contact with the plating solution, implying that the inner walls or holes of the components can be coated evenly. Electroless plating has been widely applied in the fields of wear resistance, anti-corrosion, and decoration. In recent years, it was used to prepare novel microwave absorbing composites. For example, Yang et al. coated Ni-Co-Fe-P on flake graphite with a minimum reflection loss of − 12 dB at the frequency of 4.6 GHz when the absorber thickness was controlled around 3 mm [9]. Another research on electroless-plated Ni-Co-P/SiC composites revealed a broad effective microwave absorption band of 2.3 GHz [10]. Mechanisms for the improved performance of microwave absorbing composites which prepared by electroless plating have been fully discussed. Nevertheless, the microwave absorption capacity of the electroless-plated composites is not only dependent on their compositions but also related to their structures. In order to acquire high microwave absorbency, the structure of materials needs to be properly designed.
Rape pollen is a kind of carbonaceous organism with porous structures, which makes it a potential substrate to fabricate microwave absorption composites [11]. The porous structures of rape pollen contribute to prepare lightweight absorbers and trigger multiple reflections that may increase the transmission path of incoming electromagnetic waves, thus, improving the microwave attenuation ability [12, 13]. Therefore, excellent microwave absorbent can be anticipated if rape pollen is coated with magnetic metals or alloys. In this work, rape pollen powders were pretreated and electroless plated with quantities of Co-P nanoparticles that formed as uniform coatings. Their microstructures were characterized with the emphasis on the related microwave absorption performance.
2 Experimental methods
Rape pollen powders were purchased from Changbai Mountain Co., Ltd. Other chemicals were of analytical grade and applied without purification. Before electroless plating, a series of pretreatments on rape pollen powders were necessary. In a typical process, rape pollen powders were firstly immersed into glacial acetic acid for 5 min to destroy cell walls and to uncover their microporous structures. Then they were sensitized into an aqueous solution containing 12 g L−1 SnCl2·2H2O and 35 mL L−1 HCl for 5 min. After washing with deionized water for several times, the pretreated rape pollen was activated in 10 mL L−1 HCl solution with 0.5 g L−1 PdCl2 for 10 min. The electrolyte for electroless plating is composed of 24 g L−1 CoSO4·7H2O, 68 g L−1 Na3C6H5O7·2H2O, 42 g L−1 (NH4)2SO4, and 28 g L−1 NaH2PO2·H2O. The pH value was adjusted to 10.5 by dilute NaOH solution, and the temperature was maintained at 80 °C. Combined with ultrasonic vibration, the pretreated rape pollen was poured into the electrolyte for 20 min. Then the coated rape pollen was rinsed three times with deionized water, dried at 80 °C in vacuum, and sintered at 200 °C under the atmosphere of Ar for 1 h.
Crystalline structures and surface morphologies of rape pollen before and after electroless plating were determined by X-ray diffraction (XRD Bruker D8 Advance) and scanning electron microscope (SEM FEI Quanta250), respectively. The composition was investigated via energy disperse spectroscopy (EDS Bruker XFlash6). Thermogravimetry analysis (TGA) was conducted on high-temperature simultaneous thermal analyzer (STA NETZSCH 409PC) in the range of 20–1000 °C at a heating rate of 20 K/min under flowing Ar. The ASAP2020 Plus HD88 surface area analyzer was used for N2 adsorption–desorption measurements and the specific surface area was calculated by using Brunauer–Emmett–Teller (BET) model. Hysteresis loop was tested through vibrating sample magnetometer (VSM Lakeshore 7407) with a magnetic field up to 2.0 T. By evenly mixed with paraffin wax at a ratio of 3:2 to obtain toroidal-shaped samples with an outer diameter of 7.0 mm and an inner diameter of 3.0 mm, the coated rape pollen was surveyed in a vector network analyzer (VNA Agilent HP8722ES) with the frequency range of 1.0–18.0 GHz to investigate its electromagnetic parameters.
3 Results and discussion
3.1 Characterization
Figure 1 compares XRD patterns of the rape pollen before and after electroless plating. For the primitive rape pollen, a broad diffuse peak is seen around 20 degree, which proves its carbonaceous organism in amorphous. By contrast, new diffraction peaks can be found in Co-P/pollen composites at 2θ = 41.6°, 44.7°, and 47.6°, corresponding to (100), (002), and (101) crystal planes of ε-Co (JCPDS: 05-0727). Due to the solid solution of phosphorus in the lattice of cobalt, the diffraction peaks are right shifted in contrast to the standard Co patterns. Moreover, the relatively wide diffraction peaks indicate that the coated Co-P is in the nanoscale.
SEM images of the primitive rape pollen and Co-P/pollen composites are displayed in Fig. 2. It can be seen that the primitive rape pollen is nearly spherical with the average diameter around 20.1 μm. Irregular microholes are prevalent on their surfaces, and the walls between the microholes are curved with thicknesses around 350 nm. After electroless plating, numerous nanoparticles with diameters around 90 nm are deposited uniformly and formed as coatings on the surfaces of rape pollen. Protrusions can be observed on plated layers due to the aggregation and growth of Co-P nanoparticles [14]. At higher magnification, the walls between microholes of rape pollen become rougher after electroless plating. Furthermore, the interior of microholes is occupied by numerous Co-P nanoparticles, suggesting that the rape pollen is fully activated and plated. EDS mapping images shown in Fig. 2e confirm the existence of Co, P, O, and C elements, which are uniformly distributed in the Co-P/pollen composites with the compositions of 8.39 at%, 1.01 at%, 22.22 at%, and 68.37 at%, respectively. Combined with XRD and SEM analysis, it can be confirmed that the rape pollen has been successfully coated with Co-P nanoparticles in single-phase and hexagonal close-packed crystal structure.
Thermal stability of both primitive rape pollen and Co-P/pollen composites was examined by TGA measurements under Ar atmosphere and shown in Fig. 3. A slight weight loss of pollen and Co-P/pollen composites can be observed around 163 °C, which is attributed to hydrogen bond rupture resulting in evaporation of water and other volatile components [15]. For primitive rape pollen, 33.7% weight loss in the range of 200–320 °C and 41.5% weight loss around 320–510 °C are mainly ascribed to the decomposition of intine and exine of pollen, respectively [16]. At higher temperature, weight loss is restrained since carbonization has been almost completed with adequate reactions among carbon, hydrogen, and oxygen. Due to the electroless-plated Co-P coatings on pollen surfaces, Co-P/pollen composites show a much slower weight loss process than primitive rape pollen in the same temperature realm. From 500 to 900 °C, weight loss of Co-P/pollen composites is decreased gradually from 47.3 to 20.7%. The phosphorus which is solidly dissolved in cobalt would form as Co2P and/or CoP2 during this temperature increasing process, and the out layer of electroless coatings might capture oxygen to form Co3O4 and/or CoO [15]. At 1000 °C, the mass of pollen and composite material is still 4.5% and 18.6%, respectively; thus the content of Co-P can be calculated to be 14.1%.
In order to further investigate the specific surface area and pore structure, N2 absorption–desorption tests were carried out on both primitive rape pollen and Co-P/pollen composites. As seen in Fig. 4, primitive rape pollen exhibits type III isotherm with low quantities of adsorption and negligible hysteresis loop, mainly because the cell walls are covered compactly on the pollen surfaces. Differently, Co-P/pollen composites have a typical Type IV isotherm with obvious hysteresis loop, indicating the presence of mesoporous structures. Compared with primitive rape pollen, specific surface area and total pore volume of Co-P/pollen composites increase from 11.4 m2 g−1 and 0.0195 cm3 g−1 to 18.6 m2 g−1 and 0.0689 cm3 g−1, respectively. The insets of Fig. 4a and b present pore size distributions of primitive rape pollen and Co-P/pollen composites which are in relative narrow ranges, while the pore size of primitive rape pollen corresponds to a higher pore volume. By carbonization and electroless plating, these porous structures can cause scattering absorption and multiple reflections, which are beneficial to enhance the microwave absorption performance [17].
3.2 Electromagnetic properties
The magnetic hysteresis loop of Co-P/pollen composites is presented in Fig. 5. A typical ferromagnetic characteristic can be confirmed, where the saturation magnetization (Ms) and coercivity (Hc) are 32.6 emu g−1 and 125.1 Oe, respectively. Magnetic properties of the composites should be derived from the Co-P nanoparticles. Ms of Co-P/pollen composites is much lower than that of the bulk Co (164.8 emu g−1), resulting from the nano-sized Co-P particles and the existence of non-magnetic rape pollen [18]. Furthermore, the poor crystallinity of coated Co-P nanoparticles induces the increase of spin disorders and impairs the saturation magnetization [3, 19]. The value of Hc is known to be strongly dependent on phosphorus contents, crystal structures as well as lattice defects [5, 9, 20]. In the present study, Hc of the Co-P/pollen composites is similar to that of electroless-plated Co-P/Carbon Nanotubes [21], but much smaller than that of the Co-P/kaolin composites [22].
Complex permittivity (εr = ε′ – jε″) and complex permeability (μr = μ′ – jμ″) of the Co-P/pollen composites as a function of frequency dependence are shown in Fig. 6. At the tested frequency range, ε′ varies in the range of 13.5 to 5.5, while ε″ decreases from 3.2 to 0.1. Higher ε′ values at lower frequency are related with frequency dispersion effects caused by the increased lagging of polarization [7, 23]. The values of ε″ are larger than 1.3 in the range of 1.0–10.5 GHz, indicating an enhanced dielectric loss. As shown in Fig. 6b, μ′ is relatively large and fluctuates around 2.0, while the values of μ″ vary between 0.2 and 0.13. A magnetic resonance peak occurs at 5.1 GHz in the curve of μ″, which is favorable for improving the microwave absorption [24]. Figure 7 displays the dielectric loss tangent (tanδε) and magnetic loss tangent (tanδμ) of the Co-P/pollen composites. It is observed that tanδε fluctuates greatly between 0.24 and 0.02, while tanδμ varies within a narrow range around 0.1. The values of tanδε at 1.1–4.1 GHz and 5.8–12.4 GHz are greater than tanδμ, suggesting that dielectric loss plays a more important role in microwave attenuation within these frequency ranges.
The mechanism of dielectric loss can be analyzed by Debye relaxation theory expressed as follows:
where ε∞ and εs are relative and static permittivity in infinite frequencies, respectively. The curves of ε′ versus ε″ (known as Cole–Cole curves) would be a series of semicircles theoretically if the dielectric loss process is controlled only by Debye relaxation, and each semicircle represents a relaxation polarization behavior [3, 24]. For Co-P/pollen composites, a distorted curve with several semicircles are displayed in the range of 6.2–10.0 GHz in Fig. 8a, suggesting that the dielectric relaxation is combined with other polarization mechanisms. As is well known, dielectric loss can be derived from dipolar polarization, interfacial polarization, and conductivity loss in the range of 1.0–18.0 GHz [25]. The dipoles produced by defects and functional groups in Co-P/pollen composites could give rise to oriented polarization under alternating electromagnetic fields [26]. Besides, abundant heterogeneous interfaces between pollen and Co-P nanoparticles accumulate inhomogeneous space charge distributions, and thus, increase the interfacial polarization. Cole–cole curve exhibits as a straight line in the ε′ range of 11.0–13.5, which implies that the dielectric loss is dominated by conductivity loss of Co-P nanoparticles and carbonized rape pollen [13, 27].
In general, magnetic loss initiates from various types of mechanisms including eddy-current loss, nature, and exchange resonance in the range of 1.0–18.0 GHz [12, 28]. The contribution of eddy-current loss to magnetic loss can be analyzed by the following equation: C0 = μ″(μ′)−2f−1 = 2π μ0 d2σ/3, where f, μ0, d, and σ represents applied frequency, vacuum permeability, absorbent thickness, and electric conductivity, respectively. If the magnetic loss arises from eddy-current loss exclusively, the value of C0 would be constant with the change of frequency. As shown in Fig. 8b, C0 values of Co-P/pollen composites vary by the increment of frequency, suggesting that the magnetic loss is originated from the combined interactions of eddy-current effects with other loss mechanisms [29]. When the frequency exceeds 16.2 GHz, the constant value of C0 suggests that the magnetic loss is reined by eddy-current loss. To interpret the microwave loss mechanisms of Co-P/pollen composites, attenuation constant is calculated according to the following equation:
where c is the propagation velocity of electromagnetic wave in vacuum. The attenuation constant curve displayed in Fig. 8b indicates a high value of α beyond 75 in X band (8.0–12.0 GHz), implying strong attenuation in this frequency range. In 5.0–8.2 GHz, the increased tendency of α is consistent with tanδε while contrary to tanδμ, indicating that dielectric loss has predominant effects in microwave attenuation of Co-P/pollen composites [30].
3.3 Microwave absorption performance
According to transmission line theory [2, 13, 28], reflection loss (RL) values as the function of frequency and thickness are calculated by the following expressions:
where Zin and Z0 are input characteristic impedance and theoretical impedance in free space, respectively. Figure 9 presents 3D reflection loss and contour map of Co-P/pollen composites at various thicknesses and frequencies. Three microwave absorption gaps can be seen in the RL diagram, where the minimum values of RL are shifted towards lower frequency as the thickness increases. From the gap 1 marked in Fig. 9b, the minimum RL value (RLmin) reaches − 41.4 dB at 13.8 GHz with the thickness of 8.0 mm. The RLmin is further decreased to about − 45.1 dB at the frequency of 5.3 GHz in gap 2, and the effective microwave absorption bandwidth of Co-P/pollen composites is up to 4.3 GHz. From a literature survey, RLmin and effective microwave absorption bandwidth of Co-P/pollen composites are superior than those of walnut shell-derived porous carbon [31], CoNi/N-GCT [32], and CoFe2O4@graphene composites [33]. Consequently, electroless-plated Co-P coatings on carbonized rape pollen are proved to be an effective way to enhance microwave absorption performance, which has potential applications in electromagnetic interference shielding and attenuation.
4 Conclusions
Co-P/pollen composites were prepared by electroless plating in an alkaline solution after the rape pollen was pretreated to uncover its peculiar microporous structures. Materials characterization revealed that numerous Co-P nanoparticles with average diameters of 90 nm were distributed uniformly as coatings on and inside pollen walls. Electromagnetic analysis illustrated the typical ferromagnetism of Co-P/pollen composites with saturation magnetization of 32.6 emu g−1 and coercivity of 125.1 Oe. Dielectric loss exhibited predominant effects than magnetic loss in frequency ranges of 5.0–8.2 GHz. An excellent microwave absorption performance was obtained, with the minimum reflection loss of − 45.1 dB and the effective microwave absorption bandwidth up to 4.3 GHz.
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Acknowledgements
This work was supported by the Fundamental Research Funds for the Central Universities of China (No.2019ZDPY22).
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The present study is supported by the Fundamental Research Funds for the Central Universities of China (No.2019ZDPY22).
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Han, J., Li, L., Xue, J. et al. Improved microwave absorption of Co-P/pollen composites synthesized by electroless plating. J Appl Electrochem 51, 1137–1144 (2021). https://doi.org/10.1007/s10800-021-01566-w
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DOI: https://doi.org/10.1007/s10800-021-01566-w