Abstract
The purpose of the present work is to investigate humidification–dehumidification desalination system and to explore the effect of pertinent parameters on the overall performance of the process taking in account the irreversibilities and energy losses. The system has been inspected using first and second laws of thermodynamics, and an optimization of the performance along with design development has been performed based on mathematical calculation and modeling for the fundamental equations associated with mass, energy, exergy and salinity balance incorporating the effects of irreversibilities and thermal losses which in turn helps in establishing an efficient desalination system by reducing these losses. The results show a good improvement compared to previous studies. The model target is to increase heat exchange in humidifier and dehumidifier compartment as well as augmenting pure water capacity and lessening energy consumption. Results expose that the inlet water temperature and flow rate represent the main factors affecting the system performance. It is found that the heater has the main part of exergy losses. Increasing the temperature of the water in the dehumidifier outlet allows minimizing the exergy losses in the dehumidifier.
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Introduction
Desalination systems are widely used in several industries, and the multi-effect distillation MED and multi-stage MS used to investigate the thermodynamic application of second law could lead to improving the performance of processes. Designers and engineers extract from thermodynamic laws to find out the exergy analysis. The motivation behind this research work is because potable water is becoming more scarce, which means it is imperative to find solutions to better manage and produce clean water at low cost. The second motivation is that water desalination processes involve huge amounts of energy and the reduction in thermal consumption, along with higher performance representing a challenge for many engineers and researchers.
The humidification–dehumidification desalination system is a promising process technology that is combined with solar energy for small production plants. The most recent studies have discussed ways to improve the distillate production and enhance the desalination system’s performance. The novelty of the present study is that it can be compared with recently published research, as the purpose of this study is to design and optimize a humidifier–dehumidifier desalination system with higher performance and lower energy consumption, and that could run on solar energy.
The present research approach involves several researchers treating the humidifier–dehumidifier desalination system from different perspectives; however, to the authors’ best knowledge, no previous studies have included both irreversibilities, exergy and heat losses through main compartments, and the results obtained in this study are the closest to experimentally when compared to other studies.
System productivity is mostly influenced by the airflow rate and water temperature, although a minor influence is from the level of water. The humidifier’s productivity and the desalination system’s thermal productivity are aimed at maximum efficiency [1]. Humidification–dehumidification (HD) desalination cycles have been used to define in what way cycles and mechanisms can be enhanced. It has been found that the cycle minimized specific entropy generation and then increased the output ratio (GOR) [2]. Muthusamy et al. observed that the energy and exergy analysis construed the energy’s effective utilization quantity with the changed HDH desalination system. The improved system resulted in a 45% productivity enhancement when compared to a 0.340 kg h−1 conventional system [3].
Humidification–dehumidification (HD) desalination system’s productivity improved by modifying the behavior of the flow in its mechanisms using a modern type of insertion for supplements and packing material; this was performed with two different types of humidifier [4]. This study’s results show that the system yield was maximized, with a maximized flow rate for water and air [5]. This study’s results show that this component has good productivity and performance because of the latent heat re-utilization of vapor condensation between the two system loops during desalination [5]. Xu et al. compared the performance between open/close cycles and found that the open cycle yielded the most, with a cooling seawater flow rate increase, which differed to that of the closed cycle [6].
He et al. detected that a minor temperature difference of a lower value for the condenser produced higher values both for humidification and dehumidification and was effective in examining the production of water and the consistent efficiency of the thermal system [7,8,9,10,11,12]. Saeed et al. applied a mathematical model and examined the system’s performance under different working conditions, including the humidifier and dehumidifier’s efficiency through theoretical modeling [13]. They proposed a model using a mathematical system that is more effective for forecasting distillate production than the existing research results at preserving sensible temperature calculations [14,15,16,17,18].
Sharshir et al. used a theoretical model to compare the average hourly fresh water accumulative variations in productivity from 9 a.m. to 5 p.m. It is initiated that the accumulated distillate amount for wick solar still with and without film cooling is maximum than that of predictable solar remain continuously, where the typical every hour freshwater productivity is maximum for wick remain with and without mat cooling [19]. This theoretical study is in agreement with the experimental data, with the highest percentage deviation at 5% from the investigational data, and the cycle of improved obtained approximately 100% improvement in the performance of energy completed the basic cycle because with heat process recovery connected with the cycle of improvement [20,21,22,23].
Huifang et al. compared with the existing multi-effect humidification–dehumidification desalination system, it recycles the concentration the heat of latent and recycles the heat of residual in the saline successfully [24]. The numerical model is applied to examine the performance of this installation type exposed to the control parameters differences [25]. HDH desalination process is a promising system for producing new water to meet limited water demand. In general, thermal energy required to run the HDH system can be found from the sources of renewable similar the geothermal energy and solar permit temperature process performed [26, 27]. The maximum change in the enthalpy rates of either stream exchanging energy is equivalent and characterizes the balancing in the thermal state for an immediate mass exchange and heat system [28]. The mass rate ratio studies the effect on the fixed-size system performance, and they study its conclusion on the generation of entropy and the driving forces for heat and mass transfer. Likewise, they describe energy effectiveness generalized for mass exchangers and the temperature [29,30,31,32,33,34,35,36,37,38].
The desalination system operation is consuming the highest performance after the heat rate ratio roughly reaches value one. In this situation only, the water source one is heated, if the Intel of energy is minimum, the heating of water is a much good result for an effective system, nevertheless after the heat inlet is maximum; the heating of air is further operative [39,40,41,42,43,44,45,46,47,48,49]. Humidification–dehumidification desalination process with the double-stages solar multi-effect has maximum energy improvement rate than the single-phase preforms [50,51,52,53,54,55,56]. Recovery ratio congregates to determine as the extractions/injections number upsurges and the closed loop-air model, HDH open loop-water systems with the extractions/injections of the air, the rate ratio of the mass flow variations because of condensation and evaporation within a single stage can be avoided [57,58,59,60,61,62,63,64,65,66]. In this present research work, the authors provide the best solution to some existing problems with the humidifier–dehumidifier desalination system with higher performance and lower energy consumption that lead to save some energy and reduce the pollution in the environment. Compared to previous published works, the improved humidification–dehumidification model taking into account energy losses and irreversibility has been developed and studied in this paper.
Mathematical formulation
The proposed model of the humidification–dehumidification system incorporates three major compartments which are heater, humidifier and dehumidifier as exposed in Fig. 1. The humidification–dehumidification system is characterized by two types of flow with open or closed air cycle. Some researchers [8,9,10,11,12,13,14,15] reported that thermal efficiency increases and reaches in case of closed air cycle; however, in case of open air cycle, pure water production augments meaningfully. In the dehumidifier section, the vapor or the humid air produced in the humidifier will be condensed in contact with cooled surface which led to produce pure water, and the feed water temperature will increase by latent heat of condensation in the dehumidifier section. While in the humidifier section, amount of vapor will be removed by air. Finally, heater supply air or water or both of them with amount of heat.
The established mathematical model based on the models of the components led to governing equations related to mass, energy and exergy balance which are used to define the rate of heat transfer and heat balance in three all major section humidifier, dehumidifier and heater according the following assumption:
Steady state natural air flow.
Water distribution over the humidifier is uniform.
Gradient of humidity and temperature is vertical in both humidifier and dehumidifier.
Humid air is considered as gas perfect.
The mathematical model considers atmospheric pressure.
Kinetic and potential energy variations were neglected.
Figure 2a–c illustrates the control volume in all three part water, interface and humid air.
Exergy losses
Bejan [47] established the Standard chemical exergy of ideal gas mixture which is defined by:
where Nk represent the mole fraction.
Exergy losses due to mass transfer are defined by:
The following equation gives input and output exergy,
Therefore, the exergy losses due to concentration change are presented below by:
The second law of thermodynamics proves that the greater temperature heat sources cannot transfer all the entire heat to the lesser temperature heat source; therefore, exergy losses appear in this transfer of heat and expressed as follows:
The minor and greater temperature heat sources are, respectively, exergy sink and source.
Where \(\Delta {\text{EX}}{}_{{\sin {\text{k}}_{{\Delta {\text{T}}}} }}\) and \(\Delta {\text{EX}}{}_{{{\text{source}}_{{\Delta {\text{T}}}} }}\) represent, respectively, the sink and source exergy variation.
Consider, the environment temperature T0, exergy source temperature is T1, the exergy sink temperature is T2 and the heat transfer rate among them are \(\dot{q}\); therefore, the exergy variation for sink and source is, respectively
Consequently, an exergy loss due to temperature variation is defined as follows:
Finally, the total energy variation due to both mass and heat transfer is:
To conclude the total exergy losses for humidification–dehumidification system is as follow
where \(E_{{{\text{Loss}},{\text{H}}}}\) is the humidifier exergy losses, \(E_{{{\text{Loss}},{\text{DH}}}}\) is the dehumidifier exergy losses and \(E_{{{\text{Loss}},{\text{HE}}}}\) is the dehumidifier exergy losses.
Energy analysis
The application of mass balance for the control volume exposed in Fig. 2 can be presented as follows:
The heat balance for the same control volume concerning water area
However, for the air region, both mass and heat balance are presented, respectively, as follows:
Finally, the heat balance for border is presented:
The interface is considered a layer of saturated air; consequently, the absolute humidity ωint,H depends on interface temperature Tint,H. An experimental research [ ] presents this relation as follows:
In the second main part related to dehumidifier (Condenser).
The main equations applied to the dehumidifier and consider the same assumption as humidifier.
The application of mass balance for the control volume exposed in Fig. 2 can presented as follows:
The heat balance for the same control volume concerning water section
However, for the air section, both mass and heat balance are presented, respectively, as follows:
Finally, the heat balance for the interface is presented:
The absolute humidity relation is:
The last main part related to heater represents an important section in humidification–dehumidification system which supply water with heat to reach certain temperature required for the humidifier.
The heat rate transfer to water flow rate is given by:
For the optimization of humidification–dehumidification system, the pure water production compared to feed water should be maximized, therefore:
As well as in the dehumidifier, the heat recovery should be maximized therefore:
In the other hand, the supplier of specific thermal energy should be minimized and is illustrated by:
Result and discussion
The proposed model of desalination system was solved using Matlab Software (R2012b, MathWorks limited, London, UK) to evaluate the performances of the optimized system. The thermal energy consumption versus the fed water mass flow rate and the exergy losses in the three main compartments versus the dehumidifier water outlet were calculated. The obtained results of the optimization of both evaporator and condenser surface’s are presented and discussed in this section. As well known, the feed water mass flow rate and the temperature have an important effect on the HD desalination efficiency [16]. The variation of specific thermal energy consumption versus the feed water mass flow rate with Tfw = 25 °C and ΔTevp = ΔTcon = 5 °C, for the optimized cycle, is presented in Fig. 3. The thermal energy consumption takes its minimum for a feed water mass flow rate of 2 kg/s, when the feed water mass flow is lesser than the finest rate that leads to an exponential augmentation of the thermal energy consumption.
The impact of the temperature of the dehumidifier water outlet on exergy losses in the different compartments of the desalination cycle is shown in Fig. 4. The exergy losses in the heater declined from 3.5 kW for 60 °C to 2.4 kW for 68 °C. Increasing the temperature of the water in the dehumidifier outlet allows also minimizing the exergy losses in the dehumidifier as shown in Fig. 4. However, the exergy losses in the humidifier increase slowly to reach of weak value of 0.22 kW. In overall, the results show an important improvement of desalination process by minimizing the total exergy losses.
The results presented in Fig. 5 show the variation of the gained output ratio (GOR) versus the feed water temperature for different TW;O;H. For different values of TW;O;H, the GOH is maximum for a temperature of feed water equal to 31.5 °C. Increasing TW;O;H from 80 to 110 °C allows to step up the GOR from 2.9 to 2.97. The presented results show the importance of working at high temperature in aim to increase the GOR.
According to the results shown in Fig. 6, the exergy losses in the heater represent about 95% of the total losses for a temperature of water outlet heater of 70 °C. The losses in the evaporator represent the less part of the total losses. Increasing the temperature allows to minimize the losses in the heater. The histogram shows that the exergy losses in both evaporator and condenser increase with the increasing of the temperature.
The target of the developed model for the HD water desalination process is to increase the production of pure water. The 3D surface shown in Fig. 7 allows to quantify the effect of the temperature variation in the humidifier and the dehumidifier and the feed water mass flow rate on the pure water production. It is clear that increasing temperature or the feed water mass flow rate allows increasing the quantity of produced pure water. The 3D surface shows that the optimum of production is obtained for maximum values of both temperature and feed water mass flow rate.
The new modeling of the enhanced HD water desalination system allows investigating the effect of the temperature variation in the humidifier and the dehumidifier and the feed water mass flow on evaporator surface. The result of Fig. 8 shows that optimum evaporator surface is obtained at higher temperature and lower feed water mass flow rate. At the same temperature, increasing the feed water mass flow conducts to a slow increase in the evaporator area. However, the effect of the temperature on the evaporator area is more intense. Indeed, at constant feed water mass flow rate, any variation of temperature is accompanied with strong variation of the evaporator area.
The effect of the temperature variation and feed water mass flow rate on the condenser surface is shown in Fig. 9. The analysis of the 3D surface proves that an optimum (minimum) of the condenser surface of 3.7 m2 kg−1 h−1 is obtained for a temperature of 15 °C and a feed water mass flow rate of 1.2 kg s−1. Expanding the feed water mass flow rate for the same temperature corresponds to an increase in the condenser surface. The effect of any variation of the feed water mass flow rate on the condenser surface is stronger for lower temperature values.
The minimization of the specific thermal energy consumption has important consequence of the overall system efficiency. Usually, the objective is to produce the maximum pure water with minimum electrical power consumption. In Fig. 10, it is perceived that the lowest specific thermal energy consumption is achieved at lower temperature variation and for evaporator area of 9.8 m2/kg/h. According to the presented results, temperature variation of both evaporator and condenser should be kept at minimum values to minimize the specific thermal energy consumption. On the other hand, increasing or decreasing the evaporator area induces an increase in specific thermal energy consumption.
For particular values of condenser surface and temperature variation, the specific thermal energy consumption is minimum. The conducted study analyzes the effect of temperature variation, and the condenser surface is presented in the 3D surface given in Fig. 11. It is clear that the specific energy consumption is minimum for just one couple of condenser area–temperature variation. Increasing the temperature variation increases the specific energy consumption for all values of the condenser area. However, the optimum specific energy consumption is obtained for condenser area equal to 6 (Please check the value and the unit). Increasing or decreasing the condenser area increases the specific thermal energy consumption.
Conclusions
An improved humidification–dehumidification model taking into account energy losses and irreversibility has been developed and studied in this paper. Compared to previous published works, the developed model allows examining effectively the effect of different parameters such as the temperature variation and the feed water mass flow rate on the efficiency of the desalination system. The simulation results presented in the paper showed the efficiency of the optimization of the HD desalination process considering energy losses and irreversibility. Indeed, the results of this investigation are more accurate compared to previous research work.
The new modeling approach leads to the following optimization results:
Through the new concept of analysis, exergy losses in three main compartments of HD desalination system can be calculated separately. The results show that the heater has the main part of exergy losses. Increasing the temperature of the water in the dehumidifier outlet allows minimizing the exergy losses in the dehumidifier.
The working at high temperature permits to increase the GOR. The GOR is maximum for a temperature of feed water equal to 31.5 °C. On the other hand, increasing TW;O;H from 80 to 110 °C permits to increase the GOR from 2.9 to 2.97.
Increasing temperature or the feed water mass flow rate improves the quantity of produced pure water. Pure water optimum production is obtained for maximum values of both temperature and feed water mass flow rate.
The optimum evaporator surface corresponds to higher water temperature and lower feed water mass flow rate. At the same temperature, increasing the feed water mass flow conducts to a slow increase in the evaporator area. However, at constant feed water mass flow rate, the variation of temperature induces strong variation of the evaporator area.
For lower temperature variation and for evaporator area of 9.8 m2 kg−1 h−1, specific thermal energy consumption is optimum. Temperature variation of both evaporator and condenser should be kept at minimum values to minimize the specific thermal energy consumption.
Abbreviations
- A :
-
Area (m2)
- a :
-
Specific area (m2/m3)
- C p :
-
Specific heat at constant pressure (Jkg−1 K−1)
- C v :
-
Specific heat at constant volume (Jkg−1 K−1)
- H :
-
Enthalpy (kJ kg−1)
- h:
-
Heat transfer coefficient (W m−2 K−1)
- k:
-
Mass transfer coefficient (kg m−2 S−1)
- \(\dot{m}\) :
-
Mass flow rate (kg s−1)
- N :
-
Mole fraction
- Q L :
-
Latent heat evaporation (J kg−1)
- \(\dot{Q}\) :
-
Heat flux (kW)
- T :
-
Temperature (°C)
- P :
-
Pressure (kPa)
- \(\dot{S}_{\text{gen}}\) :
-
Rate of entropy generation (J K−1)
- X :
-
Salt concentration (TDS)
- z:
-
Elevation (m)
- ε :
-
Heat exchanger efficiency
- a:
-
Air
- con:
-
Condenser
- e:
-
Evaporator
- f:
-
Feed water
- hex:
-
Heat exchanger
- in:
-
Inlet
- out:
-
Outlet
- pur:
-
Pure water
- bra:
-
Brackish water
- s:
-
Salt
- vap:
-
Vapor
- i:
-
Interface
- m:
-
Mass
- n:
-
Number of effect
- Loss:
-
Losses
- w:
-
Water
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Acknowledgements
The authors extend their appreciation to the Deanship of Scientific Research at Majmaah University for funding this work under Project Number No. (RGP-2019-19).
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Tlili, I., Osman, M., Barhoumi, E.M. et al. Performance enhancement of a humidification–dehumidification desalination system. J Therm Anal Calorim 140, 309–319 (2020). https://doi.org/10.1007/s10973-019-08775-8
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DOI: https://doi.org/10.1007/s10973-019-08775-8