1 Introduction

Internal erosion is a substantial cause of the destruction of geotechnical engineering structures such as filling dams and embankments (Foster et al., 2000; Richards and Reddy, 2007). In recent years, an increasing number of internal erosion accidents have occurred worldwide (Brazil 2019; Laos 2018 and China 2015). Suffusion is one of the four mechanisms that initiate the internal erosion (Fell and Fry, 2007), and it leads to the failure of hydraulic structures such as dams and levees. Therefore, it can be concluded that suffusion is a problem worthy of sufficient attention and intensive study, and many scholars have conducted relevant research on this topic (Liu et al., 2020; Hu et al., 2020; Zhou et al., 2020; Cheng et al., 2021; Xiong et al., 2021).

Suffusion is the process characterized as the seepage-induced gradual loss of fine particles supported by a coarser grained skeleton without any change in total volume of soils (Fannin and Slangen 2014). The determination of the onset of suffusion plays an important role in risk assessment of dams and levees, so the research on the onset of suffusion has become a popular topic. There are various factors that affect the onset of suffusion, mainly involving four aspects: seepage conditions (such as the water head type and seepage direction), geometric conditions (such as the soil particle gradation and particle size ratio), physical conditions (such as the soil compactness and cohesion), and stress conditions (such as the confining pressure and stress path) (Schuler, 1995; Kenney and Lau 1985; Wan and Fell 2008; Fannin and Moffat 2006; Chang and Zhang 2011). The critical hydraulic gradient (CHG) is defined as the initiation gradient for the initiating of the suffusion, and the CHG is an important criterion for evaluating the critical condition of the onset of suffusion and depends on the properties of the soil included in the above physical and geometric conditions aspects (Kenney and Lau 1985; Aberg 1993; Burenkova 1993; Skempton and Brogan 1994; McDougall 2013; Chang and Zhang 2013). At present, it is the common to study the CHG in terms of the seepage conditions combined with physical and geometric conditions. For example, a formula for calculating the CHG of internal erosion for various grain sizes in sand gravels was established by Mao et al. (2009); Huang et al. (2017) established a theoretical model under two-dimensional seepage flow and showed that the seepage direction angle was positively related to the CHG; Xie et al. (2018) found that CHG increases as the degree of compaction and clay content increases when investigating the failure mechanism of internal erosion at soil–structure interfaces by a tailor-made device; Yang and Wang (2017) also designed a new apparatus for investigating internal erosion and CHG between uniform sands and gap-graded soils and compared the values of CHG measured with uniform sand and gag-graded soil with Terzaghi’s theoretical values.

These research methods have a shortcoming in that they ignore the influence of external factors such as the stress state on the suffusion. During the process of suffusion, fluidized particle erosion and migration caused by pore water seepage make the soil particles rearranged and deposited which resulting in changes in the microstructure and mechanical properties of the soil, such as inhomogeneous change in porosity, hydraulic conductivity, stiffness, and shear strength. Inhomogeneous change in hydraulic conductivity leads to the change in pore water pressure. Since the soil is generally in a triaxial compression state, according to the principle of effective stress, the effective stress of the soil skeleton will inevitably change with the change in pore water pressure, which will lead to the change in the internal stress state of the soil, and the change in the stress state in turn again affects the distribution of the seepage field and its erosion on soil skeleton. Therefore, the stress state of soils is an important factor which must be considered during the development process of suffusion. More recently, many researchers have focused on stress condition factors. Luo et al. (2013) designed a seepage–erosion–stress coupling test apparatus; Chang and Zhang (2011) determined the effects of complex stress states on the CHG of internal erosion; Liang et al. (2017, 2019) further developed a new device that can simulate suffusion in the upward flow direction under a complex stress state. They studied the onset of suffusion under isotropic and anisotropic stress conditions and found that the CHG under the isotropic stress state and the anisotropic stress state was notably different.

Most of the studies focused on the critical conditions for the onset of suffusion (research on CHG). However, in practice, the water level of rivers will rise rapidly due to heavy rainfall and cause flooding. Suffusion usually occurs at high flood levels during the flood season, such as in May 2020, floods caused by heavy rain led to dam bursts in America (2020), and in May, a dam in Uzbekistan (2020) also broke due to flooding. A high flood level also means that the hydraulic gradient will exceed the CHG or even increase far beyond the CHG, which we define as the exceedance hydraulic gradient (EHG). Since suffusion is a gradual development process with the loss of fine particles, parameters such as the flow velocity, hydraulic conductivity and hydraulic gradient change constantly with the migration and loss of fine particles in the soil, and the parameters have a certain change rule in time. Therefore, research on the entire development process of suffusion under the action of steady flow with a fixed exceeded critical water head height has not received much attention. Meanwhile, due to the effects of tides and waves (Li et al., 2020), high flood levels are not always stable, there may be a sudden peak water level, and after a period of time, the water level will drop to the valley water level. The sudden increase in the hydraulic gradient will lead to a nonequilibrium erosion situation (Vandenboer et al., 2019); therefore, research on the suffusion mechanism under the action of a cyclically unstable exceeded critical water head height has not attracted attention and is worth researching.

In this paper, we will use a tailor-made apparatus to test the entire development process of suffusion under stable and unstable exceeded critical water head height and study the changing regularity of the suffusion parameters, including flow velocity, hydraulic conductivity, and loss of fine particles under an EHG. Simultaneously, we research the effect of the initial relative density and initial fine particle content of soils on these parameters.

2 Test materials, apparatus, and procedures

2.1 Materials

The soils used in the test were Yangtze Sand. According to the internal stability criteria for soils proposed by Kenny et al. (1985), the gap-graded sand specimens were artificially prepared where the fine fraction had a particle size of 0.075–0.25 mm and the coarse particles had a particle size of 2.0–8.0 mm. The sample grading curve is shown in Fig. 1 (FC represents the initial fine particle content; the initial fine particle content refers to the percentage of the mass of fine particles to the total mass of soil when the loss of fine particles is zero, expressed by the formula: \(FC = \frac{{m_{f} }}{m} \times 100\%\) (\(m_{f}\) represents the mass of fine particles and \(m\) represents the total mass of soil)).

Fig. 1
figure 1

Size distribution of the samples

2.2 Experimental apparatus

The homemade cylindrical tank is shown in Fig. 2a. The height is 50 cm, and the inner diameter is 140 mm. There are a total of eight water pressure sensors numbered from 1 to 8 installed on the sidewall from bottom to top. Water flows through the sample from bottom to top. The length of the sample can be adjusted from 250 to 400 mm by setting a cushion seat under the water-permeable plate in the buffer area. On the basis of the previous device in Chen Liang's paper (2015), to improve the accuracy of the collected data and the real-time recording of experimental data, we further improved the instrument and developed a data acquisition system including eight water pressure sensors, a flowmeter, a switching power supply, a signal converter, and an intelligent paperless recorder. The real figure of the whole set of apparatus is shown in Fig. 2b. Figure 2d–g shows real pictures of the components of the data acquisition system. The water pressure sensor is the diffusion silicon pressure transmitter produced by Leicester Instrument Factory, with the accuracy of 0.2%FS and the output signal of 4-20 mA. The FPR301 impeller flowmeter is produced by American Omega Company. The flow range measured by the flowmeter is 0 ~ 316 mL/s, with the accuracy of 1%. However, since the SIN-R960 intelligent paperless recorder made by Sinomeasure Company can only receive 4–20 mA signals, the flowmeter needs to be equipped with the DPF76-A signal converter, also made by Omega Company, which converts the NPN open-circuit collector signal into 4–20 mA signal. Finally, the data collected by the paperless recorder are transmitted to the computer. The operation process of the whole data acquisition system is shown in Fig. 2c.

Fig. 2
figure 2figure 2figure 2

Schematic diagram of the device: a apparatus of the model tests; b real picture of the apparatus; c data acquisition system; d SIN-R960 paperless recorder; e FPR301 flowmeter; f DPF76-A signal converter; g water pressure sensor

2.3 Test scheme

The development of suffusion is a process in which fine particles are transported by seepage forces and taken out in the pores of coarse particles, so the content of the fine particles (FC) has a great influence on the development of suffusion. According to the geometric conditions, Ke and Takahashi (2012) estimated that FC = 37% was the ideal state where FC was close to filling the pores between the coarse particles under the condition that the coarse particle part was loose and the fine particle part was dense. Therefore, in this study, we selected specimens with FC = 10%, FC = 15%, FC = 18%, and FC = 25%, which represent the different degrees of filling, to conduct experiments.

In addition, the initial relative density Dr, which is defined as:

$$D_{r} = \frac{{e_{{{\text{max}}}} - e_{0} }}{{e_{{{\text{max}}}} - e_{{{\text{min}}}} }}$$
(1)

is a condition that can influence the volumetric strain during suffusion and has a great effect on the suffusion mechanism (Liang et al., 2017).

Therefore, we selected three groups of samples with FC values of 10%, 18%, and 25% and three groups of samples with Dr values of 0.3, 0.6, and 0.8 to conduct the suffusion test, which is shown in Table 1. In this paper, we defined that the smaller hydraulic gradient when fine particles are slightly washed out and the hydraulic gradient at the inflection point of the v–i (v represents velocity; i represents hydraulic gradient) relationship curve is selected as the CHG (Lu 2005). We selected the typical Dr0.6 group and plotted the v–i curve which is shown intuitively in Fig. 3. In Fig. 3, the hydraulic gradient of the inflection point A is 0.35; the hydraulic gradient corresponding to point B is the hydraulic gradient where occurred the pulsation of the fine particles on the side of the sample, which is 0.46. ib > ia indicates that before the pulsation of the fine particles on the side of the sample, the movement of fine particles has occurred inside the sample. Therefore, we selected 0.35 as the CHG of Dr0.6 group.

Table 1 Test scheme and materials physical properties
Fig. 3
figure 3

Dr0.6 critical hydraulic gradient (CHG)

The calculation formula of the hydraulic gradient in this study is as follows:

$$\Delta h = \frac{{\left( {p_{3} - p_{8} } \right)}}{{\gamma_{w} }} - L$$
(2)
$$i = \frac{\Delta h}{L}$$
(3)

where Δh represents the water head loss of the total sample; P3 and P8 are the No. 3 and No. 8 pore pressures, respectively; \(\gamma_{w}\) is the unit weight of water; and L is the seepage diameter length.

2.4 Procedures

The test steps were performed as follows:

  1. 1.

    The soil samples were dried in an oven at a temperature of 105 °C for 24 h.

  2. 2.

    The specimens prepared for the experiments were 250 mm in height and 140 mm in diameter. According to the requirements of void ratio, fine particle content, and relative density in the test scheme, the total mass of coarse particle and fine particle required for the specimens was calculated. Due to the large sample capacity, in order to avoid test errors caused by uneven sample preparation, the total mass of the required specimens was divided into five equal parts during specimen preparation, and the specimens were loaded in layers. The moist tamping method is used (Ladd et al., 1978) to prepare the specimens in order to minimize the segregation of the two different sized grains. In addition, before loading samples into the test tank, a layer of Vaseline was evenly coated on the side wall of the test tank to prevent the formation of erosion channels on the side wall and affect the test results.

  3. 3.

    The water head slowly increased to saturate the entire sample, which lasted for 24 h, and then the test began.

  4. 4.

    The water head was raised from the height of the samples and slowly saturated every 50 mm, which was fixed for 5 min, and stopped lifting of the water head when the rate of flow increased which could be observed from the paperless recorder, and then fixed the final water head height. During the whole test, the real-time change curves of water pressure sensors No. 1 to No. 8 and the flow meter in the paperless recorder were observed, simultaneously making a record of the test phenomenon. When no fine particles flowed out from the top surface of the sample and the real-time change curve of the water pressure and flow in the paperless recorder became stable, it was determined that the sample was completely destroyed and then the test was terminated.

3 Results and discussion

3.1 Experimental phenomena

Since the experimental phenomena of the FC and Dr groups are similar, Dr0.6 was selected as a typical experimental phenomenon for illustrating the whole process of suffusion.

Figure 4 is the Dr0.6 saturation sample before lifting the upstream water head, and it can be seen that the fine and coarse particles in the sample are evenly distributed.

Fig. 4
figure 4

Dr0.6 saturation sample: a top surface of the sample and b side of the sample

Figure 5 shows the stage of lifting the Dr0.6 upstream water head, where the seepage quantity tended to decrease and the pore pressure tended to stabilize after every lifting water head stage (a). Typical pictures corresponding to points A, B, C, and D were recorded from the top and side of the sample from the cylindrical tank, which are shown in Fig. 5. When the experiment was carried out for 26 min (b), the pulsation of the fine particles occurred in two places, and a small amount of fine particles accumulated in one of them. When the experiment continued for 32 min (c), there were two pulsations of the fine particles on the side of the sample. After 47 min (d) of the test, it was found that there had been fine particle accumulation in three places on the top of the sample. When the test continued for 57 min (e), it was found that there had been relatively obvious fine particle accumulation in the direction from 1:00 to 4:00 on the top of the sample.

Fig. 5
figure 5

Dr0.6 upstream water head lifting stage: a changes in the seepage quantity and pore pressure; b point A (26 min); c point B (32 min); d point C (47 min); e point D (57 min)

Figure 6a shows the changes in the pore pressure and the seepage quantity during the whole process of Dr0.6 suffusion failure. Point E (b) shows the phenomenon of the top surface of the sample when the test was carried out for 193 min. It can be seen that there were many fine particles that accumulated on the top surface of the sample, the seepage quantity was continuously rising, and the pore pressure of No. 3 ~ 6 decreased obviously. When the test was carried out for 268 min (c), continuous fine particles gushed out during the test, and the coverage area of the fine particles that accumulated on the top surface of the sample further increased. The increase rate of the seepage quantity became slower, and the rate of the pore pressure drop of No. 3 ~ 6 also slowed down. When the test was conducted for 575 min (d), corresponding to point G, the sample approached complete suffusion failure, and the test continued until 695 min (e). It could be seen that no fine particles were flushed out from the top surface of the sample, and complete suffusion failure occurred. Meanwhile, compared with Fig. 5, two obvious suffusion outlets appeared on the top surface (e), and two obvious complete suffusion channels appeared on the sidewall of the sample (f).

Fig. 6
figure 6

Process of Dr0.6 suffusion failure: a changes in the seepage quantity and pore pressure; b point E (193 min); c point F (268 min); d point G (575 min); e point H (695 min); f side of the sample (695 min)

3.2 Analysis of the test results

3.2.1 Flow velocity

The variation in the velocity with time of group FC and Dr during the whole suffusion development is shown in Fig. 7. Table 2 shows the EHG iecr when the water head was fixed after the last head lift, hydraulic gradient if when complete suffusion failure occurred and CHG of the sample. We define the exceeded critical ratio as Ri = ie/icr (ie represents the EHG) and Rimax = iecr/icr because iecr is the maximum EHG of the whole process of suffusion. The whole process of the suffusion test consisted of the upstream water head lifting stage and the suffusion failure stage after the upstream water head was fixed. In the suffusion failure stage, according to Chen et al. (2020), the solid point Mn (n = 1 ~ 5) was the critical point where the flow velocity started to increase; similarly, the solid points Nn (n = 1 ~ 6) and Pn (n = 1 ~ 6) represented the critical points at which the flow velocity started to become stable and decrease, respectively. Consequently, Mn ~ Nn demonstrated that the flow velocity showed an increasing state, Nn ~ Pn demonstrated that the flow velocity showed a stable state, and the flow velocity after point Pn showed a decreasing state.

Fig. 7
figure 7

Variation in the velocity with time. a Dr group and b FC group

Table 2 Fixed EHG i ecr, failure hydraulic gradient i f, and CHG of the sample
3.2.1.1 Upstream water head lifting stage

Theoretically speaking, when the upstream water head height exceeds the critical head height, the flow velocity should increase with the elevation of the head height. In actual experiments, it was found that with the increase in the head height, the flow velocity did not increase completely over time and might also show a stable or decreasing state. The flow velocity gradually decreased over time because of the fine particles inside the sample blocking the pores when they moved, which resulted in a decrease in the hydraulic conductivity of the sample. Since there was no loss of fine particles in the process of blocking the pores with fine particles, the content of the fine particles and relative density of the sample did not change, but the water head loss in the length direction of the sample's seepage diameter increased due to pore blockage, so the hydraulic gradient increased. Therefore, with the gradual increase in the amount of fine particles inside the sample to block the pores, the flow velocity gradually decreased. To further study the effect of different EHGs on the change in the state of the flow velocity over time before the suffusion failure stage, combined with Rimax shown in Table 3, the smallest Rimax among the six groups of different specimens was 2.38. When Ri reached Rimax, it means that the experiment entered the suffusion failure stage. When selecting different Ri values in the upstream water head lifting stage, it needs to be greater than 1 and less than 2.38. Therefore, we selected Ri = 1.1, 1.3, 1.5, 1.7, 1.9, 2.1, and 2.3 according to the principle of proportional increase for each group of samples to conduct the suffusion test and maintain 90 min at each Ri. (Figure 7 shows that the upstream water head lifting stage of each group of samples lasted no more than 90 min.)

Table 3 The circulating water head duration of the model

The test phenomena of each group of samples were similar. Therefore, we selected the typical Dr0.6 group (Fig. 8) to analyze and determine that the flow velocity decreased over time when Ri = 1.1, 1.3, and 1.5. When Ri = 1.7, 1.9, and 2.1, the flow velocity remained stable over time, and it increased over time when Ri = 2.3. Therefore, the state of the change in the flow velocity over time during the process of suffusion is represented as follows: decreasing state, stable state, and increasing state. Consequently, to further study the influence of the initial fine particle content and the initial relative density on the change in the flow velocity over time under the action of various EHG, we obtained the distribution of the change state of the flow velocity of each group of samples under each level of the EHG in the form of points, as shown in Fig. 9.

Fig. 8
figure 8

Dr0.6 variation in the velocity with time

Fig. 9
figure 9

Distribution of the flow velocity state with the change in various EHGs: a Dr group and b FC group

In Fig. 9, "Area A" is the distribution area where the flow velocity is in a decreasing state and "Area B" is the distribution area where the flow velocity is in a stable state and increasing state. On the whole, the distribution of the three states of the flow velocity with the increase in the hydraulic gradient is the decreasing state, stable state, and increasing state successively, regardless of how the initial fine particle content or initial relative density of the samples changed. The stable state is a transitional phase between the decreasing state and the increasing state, and its distribution area is small.

In Fig. 9a, the area where the flow velocity decreased was more to the upper left, that is, the larger the fine particle content of the sample, the larger the EHG corresponding to the stable state of the flow velocity. In addition, "Area A and Area B” shifted to the direction of the increase in the hydraulic gradient; in Fig. 9b, the flow velocity decreasing state was also more distributed in the upper left, that is, with the increase in the relative density of the sample, the EHG corresponding to the stable state also increased.

The movement path of the flow velocity state in Fig. 9 moved from "Area A" to the right, and the clogging of fine particles at “Point P” and “Point M” intuitively confirmed the above explanation: Due to the pore blockage of fine particles, the flow velocity gradually decreased, while the hydraulic gradient increased.

The flow velocity gradually increased over time because the fine particles inside the sample were washed away from the pores, resulting in greater hydraulic conductivity of the sample. Due to the loss of fine particles, the fine particle content and relative density of the sample gradually decreased, and the water head loss in the length direction of the sample's seepage diameter also decreased, so the hydraulic gradient decreased. Therefore, with the gradual increase in the loss of fine particles inside the sample, the flow velocity increased accordingly. The direction of movement of the flow velocity state in the test was similar to "point Q" and "point N" shown in Fig. 9.

To further study the relationship between the state of the flow velocity and Ri, the abscissa in Fig. 9 is replaced with Ri and the distribution diagram of the flow velocity state is drawn, as shown in Fig. 10.

Fig. 10
figure 10

Distribution of the flow velocity state with the change in Ri: a Dr group and b FC group

In Fig. 10, the distribution of the three flow velocity states on Ri and the movement path of the points were the same as those in Fig. 9. The distribution law of the stable state of the flow velocity in Fig. 10 was more obvious than that in Fig. 9, as shown in the area between the solid line and the dotted line. It can be seen that with the increase in the fine particle content of the sample, the hydraulic gradient range corresponding to the stable state of the flow velocity gradually became larger; with the increase in the relative density of the sample, the hydraulic gradient range corresponding to the stable state of the flow velocity gradually became larger.

The dividing line of "Area A and Area B" in Fig. 10 was basically a straight line. Under the condition that the ratio of the sample is the same or close to that in this paper, the flow velocity state of the sample under the action of a certain EHG can be roughly obtained in terms of the fine particle content and density of the sample, respectively, as follows:

In terms of the fine particle content of the sample:

  • (4) when \(R_{i} < \frac{FC + 191}{{88}}\), the flow velocity was in a decreasing state;

  • (5) when \(R_{i} \ge \frac{FC + 191}{{88}}\), the flow velocity was in a stable state or increasing state;

In terms of the relative density of the sample:

  • (6) when \(R_{i} {\text{ < }}\frac{{D_{r} + 11}}{{4.889}}\), the flow velocity was in a decreasing state;

  • (7) when \(R_{i} \ge \frac{{D_{r} + 11}}{4.889}\), the flow velocity was in a stable state or increasing state;

3.2.1.2 Suffusion failure stage

Based on Fig. 10, we further plot the change path of the flow velocity state of the whole process of suffusion, as shown in Fig. 11. Take group Dr0.3 as an example (Fig. 11a). Section O ~ A corresponded to the upstream water head lifting stage and then the water head at point A was fixed, the hydraulic gradient of the sample gradually decreased, and finally, complete suffusion failure occurred at point D. Point D was located at the junction of the steady state and the descending state of the flow velocity. Combined with Fig. 7, it can be concluded that when Rimax = 2.38 (FC18), the flow velocity then went through two stages: the stable stage and then the decreasing stage; when Rimax > 3 (other five groups), the flow velocity then went through three stages: the increasing stage, then the stabilize stage, and finally the decreasing stage. Figure 7a shows that the FC25 group did not experience a significant change in the flow velocity until 80 min because the fine particle content was too high, which caused the fine particles to block the pores during the early process of raising the water head. When the water head was raised to a height of 3.1, the larger water flow force suddenly flushed away the fine particles, causing the flow velocity to rapidly increase. Figure 7b shows that point B is the sudden change point of the flow velocity in the Dr0.8 group because during the loss of fine particles, the migration of the fine particles caused the pores to clog again until they were flushed out, resulting in an instantaneous increase in the flow velocity. Therefore, the migration of the particles under the EHG may also experience the movement-blocking-flushing process, similar to that under the CHG.

Fig. 11
figure 11

Change path of the flow velocity state during the whole process of suffusion: a Dr group and b FC group

Since the hydraulic gradient in the whole process of suffusion failure after fixing the water head is EHG, to further study the effect of the EHG on the flow velocity in the whole process of suffusion failure, we plot the variation of the flow velocity with Ri,, which is shown in Fig. 12.

Fig. 12
figure 12

Variation in the velocity with Ri: a Dr group and b FC group

When fixing the upstream water head, the value of Ri at this time was the maximum, and it can be applicable to both the Dr and FC groups that the greater the value of Rimax, the greater the corresponding flow velocity would be when complete suffusion failure occurred.

The dashed line Ln in the increasing stage of the flow velocity is an approximate slope fitting straight line. Figure 12a shows that the smaller the initial relative density, the larger the value of KLn, which represents the rate of increase in the flow velocity as Ri decreases. In Fig. 12b, although the fine particle content of FC10 is smaller than that of FC25, because Rimax of FC25 is much larger than that of FC10, which represents the much larger seepage force acting on the sample, the corresponding rate of the increase in the flow velocity is KL4 < KL5. Combined with Table 3, it can be concluded that when Rimax of the different sample are close, the rate of increase in the flow velocity as Ri decreases is related to the relative density of the sample. The smaller the relative density, the greater the rate of increase in the flow velocity. When Rimax of the different sample vary greatly, the rate of increase in the flow velocity with the decrease in the value of Ri is related to Rimax. The greater the Rimax, the greater the rate of increase in the flow velocity.

3.2.2 Hydraulic conductivity

The variation in the hydraulic conductivity with time during the whole suffusion development is shown in Fig. 13. The hydraulic conductivity went through three stages: the upstream water head lifting stage, increasing stage, and stabilizing stage. During the stage of upstream water head lifting, the change in the hydraulic conductivity is more complicated. During the increasing stages, the increasing rate of the hydraulic conductivity of the three groups of the Dr group (Fig. 13a) was almost equal, and point K in Fig. 13a demonstrates the rapid increase in the hydraulic conductivity of Dr0.8 because the fine particles that clogged the pores were instantly washed away. In Fig. 13b, FC10 and FC25 had approximately the same rate of increase in hydraulic conductivity and were both larger than that of FC18.

Fig. 13
figure 13

Variation in the hydraulic conductivity with time: a Dr group and b FC group

To further study the effect of the EHG on the hydraulic conductivity during the process of suffusion development after fixing the upstream water head, the variation in the hydraulic conductivity with Ri is plotted, which is shown in Fig. 14.

Fig. 14
figure 14

Variation in the hydraulic conductivity with Ri: a Dr group and b FC group

On ~ An (n = 1 ~ 6) is the upstream water head lifting stage, and the hydraulic conductivity was basically stable with increasing Ri.

An ~ Bn is the increasing stage. Figure 14 a shows that KL3 > KL1 > KL2. In Fig. 14 b, KL6 > KL4 > KL5. Combined with Table 3, it can be concluded that the rate of increase in the hydraulic conductivity with the decrease in the value of Ri is related to Rimax, which had a greater impact on the hydraulic conductivity than the initial relative density and initial fine particle content. The greater the value of Rimax, the greater the rate of increase in the hydraulic conductivity.

3.2.3 Loss of fine particles

The loss of fine particles is the direct cause of the development and destruction of suffusion. Due to the continuous loss of fine particles during the failure of suffusion, the pores inside the sample will increase, which can cause the hydraulic conductivity and flow velocity of the sample to increase. To intuitively reveal the change rule of the fine particle loss amount, three sets of samples of the Dr group with the same initial fine particle content were selected to plot the variation in the fine particle loss amount corresponding to each stage of the whole suffusion development (Fig. 15).

Fig. 15
figure 15

Loss of fine particles in different stages of suffusion

In the whole process of suffusion failure (Fig. 15), the fine particle loss during the upstream water head lifting was very small, almost zero; the increase stage of the flow velocity was the main stage of fine particle loss, accounting for almost 50% of the total fine particle loss; the amount of fine particle loss during the stabilization stage of the flow velocity was greatly reduced; the amount of fine particles lost during the period of decreasing flow velocity increased again (because the duration of the velocity stabilization stage was much less than that of the velocity increasing stage and decreasing stage); after the sample was completely destroyed, the amount of fine particles that were lost was very small.

It is known from the development process of the Dr group (Fig. 7a) that the duration of the flow velocity stabilization stage is much less than half of the duration of the flow velocity decreasing stage. Therefore, although the fine particle loss in the flow velocity decreasing stage was greater than that in the flow velocity stabilization stage, the loss rate of fine particles in the decreasing stage of the flow velocity is less than that in the stabilization stage. This is because there are many fine particles inside the sample that block the pores during the decreasing stage of flow velocity, so the rate of fine particle loss is reduced. The loss of fine particles in the stage of upstream water head lifting is lower because of the shorter duration of the sample under the EHG; the loss of fine particles in the stage of complete destruction of the sample is lower because the internal suffusion channel of the sample is completely formed. At this time, the height of the upstream water head is constant, and the hydraulic conductivity of the sample tends to be stable, so the loss of the fine particles is very small.

The order of the mass loss of the fine particles in the three sets of the Dr group during the flow velocity increasing stage was A2 > A3 > A1. The largest amount of loss of fine particles in Dr0.6 was due to the largest value of Rimax; although the value of Rimax of Dr0.3 was greater than that of Dr0.8, the relative density of Dr0.3 was much lower than that of Dr0.8. Therefore, the amount of the loss of fine particles was the smallest. It can be seen that when the relative densities of the samples were the same, the larger the value of Rimax, the greater the amount of loss of fine particles in the increasing stage of the flow velocity; when the values of Rimax are the same, the larger the relative density of the sample, the greater the amount of fine particles lost during the increasing stage of flow velocity. The amount of loss of fine particles of the three sets of samples in the flow velocity stabilization stage was exactly the opposite of the flow velocity increasing phase, and the order was B1 > B3 > B2. It can be seen that the larger the test value of Rimax, the smaller the loss of fine particles in the stage of the steady flow velocity. The amount of loss of fine particles in the decreasing stage of the flow velocity was C3 > C2 > C1, indicating that the greater the relative density of the sample, the greater the amount of loss of fine particles in the decreasing stage of the flow velocity.

3.3 Test under the action of unsteady flow

To further study the suffusion mechanism under unsteady flow, since the critical hydraulic gradient of each group of samples is determined in Table 3, we chose to set six groups of EHGs with different multiples from low to high (Ri = 1.5, 2.0, 2.5, 3.0, 3.5, 4.0). After the start of the test, the upstream water head was raised from the height when the sample was saturated. We reciprocated lifting and lowering the water head according to the simplified unsteady circulating water head model determined in Sect. 3.3.1 and repeated it three times for the height of each Ri in order from low to high.

3.3.1 Establishment of the unsteady water head model

To simulate the unsteady water head situation in an actual water conservancy project, the flood peak process line calculated based on the 1994 maximum flood year of the Beijiang River levee (Mao et al. 2005a, b, 2004) is selected as the prototype of the unsteady water head model in this paper. The experimental unsteady head model is simplified and established according to the following process.

The value of 12.33 m (Liang XQ, 1994) was taken as the indoor test peak water level 9 m (Liang XQ, 1994) was taken as the warning water level, and the approximate sine curve of the unsteady head above the warning level was converted into an equivalent stable average water head. As shown in Fig. 16(a), SA+SB+SC+SD=SB+SE+SF. The flood peak water level after equivalent transformation lasted for 6 days, and the entire flood peak fluctuation cycle period was T=11 days, which is shown in the simplified flood peak process line in Figure 16b.

Fig. 16
figure 16

Flood peak process line: a real flood peak process line and b simplified flood peak process line

According to the similarity principle (Zhang WJ,2013), it is necessary to make the indoor model test and the real working condition meet the mechanical similarity and use the results of the indoor model test to predict the prototype working condition. We found that Coriolis' law (Mao CX,2013), which is suitable for both the seepage theorem and compressibility, is suitable for scaling the suffusion test model. The model scales used in this test are as follows:

  • (8) Length scale: \(\lambda_{L} = \frac{{L_{y} }}{{L_{m} }}\)

  • (9) Time scale: \(\lambda_{t} = \frac{{t_{y} }}{{t_{m} }}\)

  • (10) Geometric scale: \(\lambda_{H} = \lambda_{L}\)

where \(\lambda\) represents the model scales, the subscripts of \(\lambda\) represent the physical quantity, y represents the physical quantity of the prototype, m represents the physical quantity of the model, L represents the horizontal length, H represents the vertical height, and t represents the time.

Taking a typical place where suffusion occurs for the Beijiang River levee as an example, the test model is calculated as follows: The distance between the place of suffusion and Beijiang is 100 m, which can be seen as the length of the seepage diameter of the suffusion, and the length of the seepage diameter designed by the test model is 250 mm. The simplified entire flood peak fluctuation cycle is Ty = 11 days. According to (1), (2), and (3), the entire flood peak fluctuation cycle of the test model can be calculated as shown in Table 3.

3.3.2 Analysis of the flow velocity

The curves according to the relationship between the velocity and time are plotted as shown in Fig. 17.

Fig. 17
figure 17figure 17

Variation in the flow velocity with time: a FC10 group; b FC18 group; c FC25 group; d Dr0.3; e Dr0.6; (f) Dr0.8

First, in terms of six different EHGs (Ri), regardless of which group of samples was selected (except group FC25), the flow velocity would go through three stages of decreasing, stabilizing, and increasing the whole test process from Ri = 1.5 to 4 successively. The water head of the FC25 group only increased to the height of Ri = 3.5 because of the excessive large amount of fine particles, so when it was raised to the first five heights of Ri, the fine particles were blocked in the pores. There was no obvious phenomenon, and then, when raised to the height of Ri = 4, the excessive high peak water head height caused the flow velocity to be too large and washed away the fine particles, resulting in extremely poor overall experimental results. Similar to steady flows (Sect. 3.2), it can also be determined that the sample experienced suffusion failure when the flow velocity was in the increasing state. Compared with the suffusion test under steady flows, we found that the value of Ri of the occurrence of suffusion failure of each group of samples under the action of flood peak unsteady flow was smaller than that under the action of steady flow, which was the same as Chen Liang’s article (Chen et al. 2013).

Second, in terms of the three cycles under each water head height corresponding to Ri, when the flow velocity went through a decreasing state, the initial peak flow velocity of the second head cycle was larger than the final peak flow velocity of the first head cycle, and the initial peak flow velocity of the third head cycle was larger than the final peak flow velocity for the second cycle. Meanwhile, under the same cycle level, the mutations between the flow velocity at the end point of the previous cycle and the starting point of the next cycle were related to the degree of decrease in the flow velocity during the entire cycle. The larger the change in velocity, the greater the mutations in the velocity of the two adjacent cycles at the end point and the starting point. Similarly, the change in the velocity was smaller, and the continuity of the velocity of the two adjacent cycles at the end and starting point was better. This is because if the flow velocity was decreasing, it meant that there were cases where fine particles migrated inside the sample, resulting in blocked pores, and then water flow opened the pores; the fine particles inside the sample were unstable. At this time, if the water head height suddenly dropped or lifted, due to the impact of the seepage force on the sample, some fine particles that were clogged in the pores were flushed away, so the flow velocity was discontinuous. In addition, in Fig. 17b, the flow velocity in the first cycle of the water head height corresponding to Ri = 4 of group Dr0.3 increased, but when the water head was raised to the second cycle, the flow velocity was still decreasing first and increasing again; the junction of cycle 2 and cycle 3 of the water height corresponding to Ri = 4 of figure (d) and (f) experienced similar situations. Due to the cyclic rise and fall under unsteady flow, the flow velocity was relatively unstable in the short time after the water head was raised to the peak height.

From the analysis of Fig. 17, we can find that the change rate of the peak initial flow rate and the peak end flow rate at the same cycle of the same level of EHG is not very large, so we averaged the flow velocity and the hydraulic gradient under each cycle of each Ri to further analyze the relationship between the flow velocity and Ri.

Figure 18a shows that KL1 > KL2 > KL3 (L represents the trend line that flow velocity varies with Ri) and that the greater the initial content of fine particles, the smaller the amplitude of increase in flow velocity with increasing Ri. From Fig. 18b, we can see that KL4 > KL5 > KL6 and it can be determined that the larger the initial relative density, the smaller the amplitude of increase in the flow velocity with the increase in Ri.

Fig. 18
figure 18

Variation in the velocity with Ri: a FC group and b Dr group

3.4 Comparison: under steady flow and unsteady flow

Figure 19 is plotted to compare the flow velocity varying with Ri under the action of unsteady flow and steady flow (W in Fig. 19 represents the test under steady flow and F in Fig. 19 represents the test under unsteady flow).

Fig. 19
figure 19figure 19

Comparison of the variation in the flow velocity with Ri: a FC10 group; b FC18 group; c FC25 group; d Dr0.3 group; e Dr0.6 group; f Dr0.8 group

Figure 19d, e, and f shows that the relative position of the trend line L of the flow velocity varying with Ri under the unsteady flow test and the fixed peak water head height point A under the steady flow test was related to the relative density of the sample. When the relative density of the sample gradually increased, the flow rate change trend line L gradually moved from the upper left side to the lower right side of point A.

However, in Fig. 19b, f, it can be seen that the flow velocity under steady flow (point A) was higher than that under unsteady flow (point B) when the water head heights of the corresponding Ri values were nearly equal. This experimental phenomenon was due to the upstream water head lifting and falling rate of the unsteady flow suffusion test being greater than that of the steady flow suffusion test. If the fine particle content of the sample was higher or the degree of relative density was higher, when the upstream water head height was suddenly raised, a large number of fine particles inside the sample began to migrate, causing the phenomenon of fine particles blocking the pores, so the flow velocity was less than that under steady flow.

3.5 Conclusions

Based on the homemade test device, a series of laboratory tests were conducted to study the suffusion mechanism of gap-graded soils under an exceedance hydraulic gradient. We defined the exceeded critical ratio Ri and studied the law of the flow velocity and other parameters varying with Ri. The following main conclusions were drawn as follows:

  1. 1.

    Through the 90-min steady water head suffusion test under different exceedance critical water head heights, the change in the flow velocity exhibited the following sequence: decreasing state, stable state, and increasing state. According to the distribution of the flow velocity state with the change in Ri, a formula for determining the flow velocity state of the sample with Ri according to the fine particle content and relative density of the sample was proposed.

  2. 2.

    During the suffusion failure process, after the upstream water head was fixed, the change in the flow velocity with time successively went through an increasing stage, stable stage, and decreasing stage, and the influence of Rimax on the rate at which the flow velocity of the sample increased as Ri decreased was greater than that of the initial relative density and the initial fine particle content of the sample. The change in the hydraulic conductivity with time successively went through an increasing stage and stable stage. The rate of increase in the hydraulic conductivity with the decrease in Ri was related to Rimax, which had a greater impact on hydraulic conductivity than the effect of the initial relative density and initial fine particle content of the sample on the hydraulic conductivity.

  3. 3.

    During the suffusion failure process, the increasing flow velocity stage was the main stage of fine particle loss, accounting for 50% of the total fine particle loss; although the loss of fine particles in the flow velocity decreasing stage was greater than that in the flow velocity stable stage, the rate of fine particle loss in the flow velocity decreasing stage was less than that in the flow velocity stable stage. When the relative densities of the samples were the same, the greater the value of Ri, the greater the loss of fine particles during the flow velocity increasing stage; when the values of Ri were the same, the greater the relative density of the sample, the greater the loss of fine particles during the flow velocity increasing stage.

  4. 4.

    During the suffusion test under the action of unsteady flow, under the exceedance critical water head height corresponding to the same Ri values, the peak flow velocity between adjacent water head cycles was discontinuous, and the sudden change in the peak flow velocity depended on the amplitude of the increase or decrease in the flow velocity at this water head height. Through the relationship between the average value of the peak flow velocity and Ri, it could also be determined that the larger the initial relative density, the smaller the amplitude of increase in flow velocity with increasing Ri.

  5. 5.

    Compared with the suffusion test under steady flow, at the same exceedance critical water head height corresponding to Ri, the flow velocity under unsteady flow was not always greater than the flow velocity under steady flow. For samples with more fine particles or a larger relative density, the sudden increase in the upstream water head would cause the migration of a large number of fine particles and block the pores, which would lead to a lower flow velocity than that under steady flow.