1 Introduction

The mechanical properties of rock mass are mainly governed by the joints which it contains. As a consequence, over the past decades, many researchers have focused on the mechanical properties of rock joints and numerous applications could benefit from this, such as geo-thermy, petroleum reservoirs, as well as underground disposal of high-level radioactive wastes and CO2. This paper focuses on the closure deformation of rock joints under compressive loading and this is the first step in the direction of a more global hydro-mechanical study of joint. Many models have been developed to describe the mechanical behavior of a joint under normal stress and which can be classified into three categories: empirical model, numerical model, and theoretical model.

In the study of joint deformability, it has been generally observed that the relation between closure deformation and the normal stress is non-linear. Many empirical models are proposed to fit the experimental data by using non-linear mathematical function. Goodman (1976) suggested hyperbolic relation to describe joint closure under normal compressive stress. Bandis et al. (1983) and Barton et al. (1985) presented a modification of Goodman’s hyperbolic model which was shown to provide a better fit to experimental data across the whole range of stress and closure values, known as BB model. BB model established a relationship between JRC and mechanical parameters such as maximum closure of the fracture and normal stiffness, which are used mostly in practice (Bower and Zyvoloski 1997; Guvanasen and Chan 2000; Itasca Consulting Group 2004; Baghbanan and Jing 2007; Tao et al. 2011; Zhao et al. 2011; etc.). However, such a model makes use of parameters obtained from experimental data only, therefore there may be difficult for being extend to general behaviors of rock joints. A power-law model for joint closure was given by Swan (1983) which provides a good fit to experimental data only at low stress levels. The power-law model also suggests infinite initial fracture compliance, which may be appropriate only for some highly compliant rock joints. Malama and Kulatilake (2003) presented a generalized exponential model to predict joint deformation behavior under normal compressive loading. Nevertheless, all of these empirical models cannot be used to predict the closure deformation of rock joints because of the non-predictive nature.

Several numerical models, asperities represented by cylinders, can take into account both asperity deformations and deformations of the rock surrounding the asperities (Cook 1992; Hopkins 2000; Lee and Harrison 2001; Marache et al. 2008). These models rely on an accurate description of the topography of joint and of the void space. Superposition principle is used and the total closure deformation is the sum of three parts: deformation of the asperity itself due to the forces acting directly on it, deformation of the bulk material surrounding the asperity due to the forces acting on the asperity, and deformation of the bulk material results in mechanical interaction between contact zones. For a given joint, it is required to develop a special computation program. Because of the lake of versatility, this class of models is inconvenient to use.

Theoretical models (Greenwood and Williamson 1966; Greenwood and Tripp 1970; Yamada et al. 1978; Swan 1983; Brown and Scholz 1985, 1986), based on the Hertz contact theory, can be used to predict the closure deformation of joint under normal stress. But most of the theoretical models used only the unevenness to describe the joint surface and did not consider the contact state cases between two rough surfaces (Xia et al. 2003). According to ISRM (1978), joint topography is made up of large-scale waviness component and small-scale unevenness component. Both of them have different effect on the closure deformation (Xia et al. 2003). A mathematical method was given by Xia et al. (2003) to identify the two components and joint was classified into three contact state cases according to the waviness and unevenness components. A general load-closure model was proposed by Xia et al. (2003). Xia’s model can take into account the effects of both the waviness and unevenness components and also the contact state cases.

The above theoretical models give us a relative correct understanding of joint closure behavior under normal stress, however, they ignored the substrate deformation caused by asperity deformation and the interaction between asperities which have great influence on the hydro-mechanical behavior of rock joints. On the basis of Xia model, we present an improved model capable of predicting closure deformation of rock joints. Both surface topography (waviness component and unevenness component) and substrate deformation caused by asperity deformation can be taken into account by the new model. Several experiments are performed to validate the proposed model.

2 Description of Joint Surface

2.1 Method to Separate Waviness and Unevenness Components

The method to identify and separate the waviness and random unevenness components for rock joints is proposed by Xia et al. (2003) presented in the ensuing.

If surface topography of joint contains determinate waviness component, the data order array z(i) with the total number N gained by measuring surface topography can be expressed by the following Fourier series:

$$z\left( i \right) = \frac{{a_{0} }}{2} + \sum\limits_{m = 1}^{N} {\left[ {a_{m} \cos \left( {\frac{2\pi mi}{N}} \right) + b_{m} \sin \left( {\frac{2\pi mi}{N}} \right)} \right]} + \varepsilon_{\text{r}} \left( i \right)$$
(1)

where, \(a_{0} = \frac{2}{N}\sum\nolimits_{i = 1}^{N} {x\left( i \right)} ;\,a_{m} = \frac{2}{N}\sum\nolimits_{i = 1}^{N} {x\left( i \right)} \cos \left( {\frac{2\pi mi}{N}} \right);\,b_{m} = \frac{2}{N}\sum\nolimits_{i = 1}^{N} {x\left( i \right)} \sin \left( {\frac{2\pi mi}{N}} \right).\)

The amplitude of each waviness is \(c_{m} = \sqrt {a_{m}^{2} + b_{m}^{2} }\) and its normalized value is defined as \(G\left( m \right) = \frac{{c_{m}^{2} }}{{\sum\nolimits_{i = 1}^{n} {c_{i}^{2} } }}.\)

If there is a waviness component m = h in the surface topography of a rock joint according to measurement, the Eq. (1) is expressed as

$$z\left( i \right) = a_{h} \cos \left( {\frac{2\pi mi}{N}} \right) + b_{h} \sin \left( {\frac{2\pi mi}{N}} \right) + \varepsilon_{h} \left( i \right)$$
(2)

The random unevenness component of this surface topography is expressed as

$$\varepsilon_{h} \left( i \right) = z\left( i \right) - c_{h} \cos \left( {\frac{2\pi hi}{N} + \varphi_{h} } \right)$$
(3)

A typical composite profile with waviness and its waviness and unevenness components by using above method to identify and separate are shown in Fig. 1.

Fig. 1
figure 1

Total topography and the two components

2.2 Composite Topography

According to Brown and Scholz (1985), the composite topography of a joint is obtained by summing coordinates of its upper and lower surface profiles, shown in Fig. 2. The upper surface height at the lateral coordinate point i is added to the lower surface height at the lateral coordinate point i + m, where the lateral shift interval m indicates the contact states for the composite topography of a joint, i.e.,

Fig. 2
figure 2

Sketch of two rough surface profiles of a joint and the associated composite topography (Cook 1992)

$$z\left( i \right) = z_{\text{upper}} \left( i \right) + z_{\text{lower}} \left( {i + m} \right)$$
(4)

For perfect matched joints, the composite topography z(i) represents a straight line and the composite topographic can be expressed by

$$z\left( i \right) = z_{\text{upper}} \left( i \right) + z_{\text{lower}} \left( i \right) = d_{0} = \text{cost} .$$
(5)

2.3 Contact States of Rock Joints

According to both the upper and lower joint surface and its associated composite topography, the contact state of joint can be classified into the following three cases (Xia et al. 2003):

  • Case 1: the two surface profiles of joint contain only the random unevenness and the composite topography still contains only the random unevenness.

  • Case 2: the two surface profiles of a joint contain the waviness components whilst the composite topography contains only the random unevenness.

  • Case 3: the two surface profiles of a joint contain waviness components and random unevenness components. The waviness components are uncorrelated. The composite topography then contains both the waviness component and the random unevenness components.

3 Closure Deformation Model

As shown in Fig. 3, Xia et al. (2003) assume the distribution of compressive contact pressure, q 1(r), at the contact area is

Fig. 3
figure 3

Simplified model for the contact between waviness surface and unevenness surface of the composite topography for a rock joint (Xia et al. 2003)

$$q_{1} \left( r \right) = \frac{P}{\pi c}\left( {\frac{1}{{r^{2} + 4b^{2} }} - \frac{1}{{a^{2} + 4b^{2} }}} \right)$$
(6)

where, \(c = \ln \left( {\frac{{a^{2} + 4b^{2} }}{{4b^{2} }}} \right) - \frac{{a^{2} }}{{a^{2} + 4b^{2} }}\)

As the pressure distribution of asperity contact is relevant to the asperity deformation u(r), another equation for the distribution of the compression pressure at the contact area can be obtained as follows according to the Brown model (Brown and Scholz 1985, 1986) [for detailed derivation of Eqs. (8) and (9), see Xia et al. (2003)]

$$q_{2} \left( r \right) = \frac{4}{3}E^{\prime } \eta \sqrt \beta \int\limits_{0}^{u\left( r \right)} {\sqrt {\left[ {u\left( r \right) - z} \right]^{3} } } f\left( z \right){\text{d}}z$$
(7)
$$u\left( r \right) = \frac{{a^{2} - r^{2} }}{2R} + w\left( a \right) - w\left( r \right)$$
(8)
$$w\left( r \right){\kern 1pt} {\kern 1pt} = \frac{2P}{{\pi^{2} E^{\prime } bc}}\int\limits_{0}^{\pi /2} {\left[ {\arctan \left( {\frac{1}{2b}\sqrt {a^{2} - r^{2} \sin^{2} \varphi } } \right) - \frac{2b}{{a^{2} + 4b^{2} }}\sqrt {a^{2} - r^{2} \sin^{2} \varphi } } \right]} {\text{d}}\varphi$$
(9)

On the basis of Eq. (7), if we take into account the substrate deformation caused by the asperity deformation, the contact pressure can be expressed as (see “Appendix” for detailed derivation):

$$q_{3} \left( r \right) = \frac{4}{3}E^{\prime } \eta \sqrt \beta \int\limits_{0}^{u\left( r \right)} {\sqrt {\left\{ {g\left[ {u\left( r \right) - z} \right]} \right\}^{3} } } f\left( z \right){\text{d}}z$$
(10)

For solving this model, the initial values of a, b shall be given (nonzero value), and then the distribution of compression stress q 1(r) can be calculated by Eq. (6). The deformation of the waviness w(r) and w(a) are calculated from Eq. (9). The asperity deformation u(r) is calculated from Eq. (8). Another distribution of the compression stress q 3(r) is obtained by substituting u(r) into Eq. (10). The procedure above is repeated until the two distributions of the compression pressure q 1(r) and q 3(r) are equal at r = 0 and r = 0.5a. Figure 4 outlines the calculation algorithm of the proposed mathematical model.

Fig. 4
figure 4

Algorithm for the new mathematical model

When the closure deformation curves are calculated by using the above closure deformation model, the data of surface topography of the joint should be treated and calculated as follows (Xia et al. 2003):

  • Calculate the composite topography of a joint from the test data of surface topography and the contact states of the two surfaces of the joint.

  • Test and distinguish the waviness component in the composite topography of the joint.

  • Calculate the topographical parameters of the waviness and unevenness components in the composite topography of the joint. The topographical data must be processed through the zero average before calculating the topographical parameters.

If there is no waviness component in the composite topography of a joint, the general model for Case 3 will automatically degenerate into the contact closure deformation model between a smooth surface and a random rough surface. This degenerated contact corresponds to Cases 1 and 2. The general model is also applicable to Cases 1 and 2 if the curvature radius of waviness is zero.

The closure deformation of a joint is determined by the waviness and unevenness components of the composite topography for a specific contact state. The closure deformation models applicable to the three cases are summarized in Table 1. Compared with other models, the proposed can take into account the substrate deformation and also the effect of morphology components.

Table 1 Three contact cases of joint and its suitable model

4 Experiments and Validation

4.1 Sample Preparation

The used samples have been prepared from gray granite whose average grain size is about 3.5 mm, known as quasi-isotropic granite. We have cut samples with dimensions 300 × 300 × 150 mm from blocks of this granite. The joints were obtained by rupture according to three points bending method. During this operation the joint surfaces were maintained by silicon rubber for saving the quality of the surface at the instant of the failure. We established marks for these samples of rock joints based on the direction of the mean plane of rupture, and on the regularity of their roughness in order to be able to choose the most interesting rock joint surfaces to carry out tests with high quality. We extracted two joints from this series. Then, we made samples as replicas of the two rock joints. In order to be able to carry out several tests on identical surfaces of joints (geometry and mechanical properties), we decided to work on replicas in mortar of our models.

The model material is a mixture of plaster, sand, and water at the ratio of 3:2:1 (weight). All the samples were cured at a constant temperature of 25 °C in a chamber for about 28 days. The uniaxial compressive strength and density of several cubic concrete replicas with diameter 50 mm and height 100 mm were measured in the laboratory, which gave an average value of 27.5 MPa and density of 2,200 kg/m3. The Young’s modulus of the model material is 6.1 GPa and Poisson’s ratio is 0.16.

According to the single surface topography, the samples are divided into two groups, named Group I, II, and each group consists of four samples with the same morphology.

4.2 Measurement System

Rock joint surface were measured using a 3D stereo-topometric measurement system developed by Xia et al. (2008, 2013). Such a system has the advantages of high precision and good repeatability, as well as being fast and easy to use since it is able to digitize the entire surface at once. The system works on a novel principle compared to one-camera fringe projection sensors and consists of a measurement head containing a central projector unit and two CCD cameras with the resolution of 1.44 × 106 pixel. Various white-light fringe patterns are projected onto the object surface and recorded by two digital cameras, which are integrated into the measurement head, from two different angles (Fig. 5). Due to the high data density resulting from the optical measurement process, details of the rough surface can be captured precisely. Depending on the selected camera shutter speeds, one measurement requires 5–15 s to be completed. 3D coordinates are computed independently with high accuracy for each of the camera pixels. The resolution of the spatial location of each point in the 3D space (point cloud) along x, y, z direction is ±20 μm. In this work, point spacing is selected as 0.3 mm when reconstruct joint surface. The surface spatial variations of joint specimens are shown in Fig. 6.

Fig. 5
figure 5

Stereo-topometric scanner used to digitize surface roughness (Xia et al. 2013)

Fig. 6
figure 6

Spatial variation of the bottom surfaces of the respective joint specimens

The basis of the surface point triangulation is the interior and exterior orientation of the sensor elements, which must be determined by a special calibration procedure. The calibration procedure relies on the fact that the parameters of a mathematical model describing the camera operation can be extracted from target locations. The calibration object consists of a plane with circular targets whose coordinates need not be known exactly. They are simultaneously calculated by a bundle adjustment light. Only the distance between two points of the calibration object should be known a priori to determine the scale of the coordinates. In the laboratory, the calibration accuracy of this system is usually 0.002 mm.

4.3 Test Procedure

Joint surface topography and contact states between the upper and the lower joint surfaces have a dominant effect on its closure deformation (Xia et al. 2003). We can obtain joints with different contact states by using different dislocations between the upper and lower joint surface profiles. In this work, the amount of lateral dislocation was 5, 10, or 15 mm, respectively. Each combined joint set can be considered as an individual joint with its own composite topography. The eight sets of combined joints were used in the closure testing. We used the following approach to impose the lateral dislocation between the upper and lower surfaces (Xia et al. 2003):

  • Initially, the entire upper sample block and the lower sample block are placed tightly together as one single man-made joint.

  • Under this completely mated joint state, a set of scale lines are drawn at 1 mm intervals on the two symmetric surfaces of the joint plane.

  • The lower block sample is then fixed.

  • The upper block is then moved slowly to make lateral dislocations of 5, 10, or 15 mm, respectively, along the scale lines.

The closure tests were carried out on a servo-controlled testing machine, at Rock Mechanics and Engineering Center of Tongji University. The specimens were preloaded by 50.0 kPa to stabilize the testing system and normal stress was increased at a rate of 0.002 MPa/s until to a designated value, 3.0 MPa. The normal displacement was measured by LVDT with an accuracy of ±1 μm, which was connected to a digital data acquisition system with an adjustable data-recording rate. Two pieces of plates bearing extensometers were installed on the two symmetric surfaces of the lower sample part. Two pieces of plates transmitting displacement were stalled on the two symmetric surfaces of the upper sample part (Fig. 7). They were made with angle steel with large stiffness. The relative displacements between the plates bearing and plates transmitting displacement under different compressive loads were measured with two clip-type extensometers. The average value of the two extensometers subtracting the deformation of the intact rock between two pre-determined signs under the corresponding axial load was considered to be the joint closure deformation.

Fig. 7
figure 7

The schematic of closure deformation measurement by LVDT

4.4 Analysis and Validity of the Experimental Results

Each test has been made twice, so it becomes possible to evaluate the repeatability of the mechanical behaviors. Results of the compression tests are presented in Fig. 8. The curves of mean normal relative displacement versus normal stress have nearly the same shape, and have been described by many authors, such as Goodman (1976) and Bandis et al. (1983). The closure curves possess a high degree of non-linearity. As the normal stress increases, the curves gradually approach a vertical line that corresponds to the maximal joint closure deformation. We can also know that the closure curves for one joint with different contact depict substantial variations. The larger the dislocation between the two joint surfaces, the more the difference among the load-closure curves. This result indicates that joint closure behavior has a substantial dependence on the characteristics of composite topography under a specific contact state.

Fig. 8
figure 8

Results of joint closure-deformation curves under different contact state

The material and morphology parameters used for predicting closure deformation of joints are given in Table 2. A comparison between the test and the calculated closure deformation are shown in Figs. 9 and 10. Compared to Xia model, the calculated curves by the new model are closer to the experimental. Errors associated with topography measurement and initial aperture estimation may be the reasons for the difference between the theoretic curve of the new model and the experimental curve. Another factor may be the used morphology parameters which are scale and size dependent. During the laboratory testing, we tried to obtain joint samples with contact state Case 2. However, we were failure to obtain such joint samples for testing. Hence, experimental verification of the new model for Case 2 should be carried out in future studies.

Table 2 Input parameters for validity of the proposed models
Fig. 9
figure 9

Comparison between the experimental and theoretical closure deformation curves for Group I

Fig. 10
figure 10

Comparison between the experimental and theoretical closure deformation curves for Group II

How a joint deforms under stress depends on its physical attributes, including the roughness of the joint surfaces, the spatial geometry of the contact area and topographical features (Hopkins 2000). As for a real rock joint, surface roughness is directional dependent, so we will obtain different composite topography and varied closure deformation when the lateral dislocation forwards different direction. Greenwood model cannot reflect this feature and the calculated closure deformation is unique as long as the single surface of joint is the same. As for the Xia model and the proposed model, we will obtain different closure deformation when the composite topography changed. For a realistic closure process, roughness and waviness evolve with the deformation, which means that the friction between two surfaces changes gradually. Actually, the changing contact friction can be reflected by the increasing normal stiffness during the process of closure. Compared with the Xia model, the calculated stiffness by the present model is smaller and this would be expressed by the contact model using two springs in series.

Deformation of the bulk material surrounding the joint results in mechanical interaction among contacting asperities and changes in the geometry of the void space between the joint surfaces and these results have significant implications for almost any endeavor in fractured rock, including predicting the hydro-mechanical response of a rock mass to changes in stress, understanding deformation and failure of joints under shear stress (Hopkins 2000). However, there is no effort to discuss the interaction between asperities because of its complexity and, this is our future work.

5 Conclusions

Many factors influence the closure deformation of rock joints and we pay more attention to the effect of its roughness. Other factors, such as substrate deformation, usually have been ignored or at least not straight forward to be expressed in the existed theoretical models. Compared to other models, Xia model is the only one which can take into account the different effect of components (waviness component and unevenness component) to joint closure deformation. According to elastic analysis for single asperity, two springs in series concept was used and the realistic deformation of asperity was derived on basis of deformation compatibility conditions. The substrate deformation has great effect on joint deformation. Then, we estimate the closure deformation of joints under normal stress by improvement of Xia model to account this substrate deformation. The proposed model can account the effect of both surface components and substrate deformation. Several closure tests are performed to validate the proposed model and the prediction compares well with the experiment results.