Abstract
This paper presents a time-domain force analytical model of cylindrical grinding process, which focuses on the time-varying dynamic behaviors caused by unstable machining process. This model analyzes the dynamic behaviors between the wheel and workpiece as the contact length and the maximum undeformed chip thickness change. It contains the grinding force affected by spindle run-out and vibration and especially focuses on the variation of grinding force which is affected by grinding parameters. In order to ensure the accuracy and computational efficiency of this model, the on-line detection results of grinding process have been adopted into the force analytical model. Through this model, explanations of different grinding parameter combinations are provided for grinding mechanism observed from the simulated results. Therefore, this model is validated by comparing the simulated results with the experimental results.
Article PDF
Similar content being viewed by others
Avoid common mistakes on your manuscript.
References
Hwang TW, Evans CJ, Malkin S (2000) An investigation of high speed grinding with electroplated diamond wheels. CIRP Ann Manuf Technol 49(1):245–248
Jackson MJ, Davis CJ, Hitchiner MP, Mills B (2001) High speed grinding with CBN grinding wheels—applications and future technology. J Mater Process Technol 110(1):78–88
Ha MK, Kwak JS, Hwang YM, Chung JS (2004) Machining characteristics of mold material in high-speed grinding. J Mater Process Technol 155:1189–1195
Schulz H, Moriwaki T (1992) High-speed machining. CIRP Ann Manuf Technol 41(2):637–643
Kopac J, Krajnik P (2006) High-performance grinding—a review. J Mater Process Tech 175:278–284
Jackson MJ, Davis CJ, Hitchiner MP, Mills B (2001) High-speed grinding with CBN grinding wheels Ð applications and future technology. J Mater Process Tech 110:78–88
Li B, Ni J, Yang J, Liang SY (2014) Study on high-speed grinding mechanisms for quality and process efficiency. Int J Adv Manuf Technol 70(5):813–819
Wan M, Ma YC, Wei JZ, Zhang H (2016) Study of static and dynamic ploughing mechanisms by establishing generalized model with static milling forces. Int J Mech Sci 114:120–131
Wan M, Altintas Y (2014) Mechanics and dynamics of thread milling process. Int J Mach Tool Manu 87:16–26
Wan M, Kilic ZM, Altintas Y (2015) Mechanics and dynamics of multi-functional tools. Trans ASME J Manuf Sci Eng 137(1):011019
Wan M, Ma YC, Wei JZ, Yang Y (2015) Study on the construction mechanism of stability lobes in milling process with multiple modes. Int J Adv Manuf Technol 79:589–603
Lin T, Huang H, Ramesh K, Huang T (2005) High speed versus conventional grinding in high removal rate machining of alumina and alumina–titania. Mach Tools Manuf 45:897–907
Guo MX, Li BZ, Ding ZS, Liang S (2016) Empirical modeling of dynamic grinding force based on process analysis. Int J Adv Manuf Technol 1–11
Jiang JL, Ge PQ, Bi WB, Zhang L, Wang DX (2013) 2D/3D ground surface topography modeling considering dressing and wear effects in grinding process. Int J Mach Tool Manu 74(74):29–40
Inasaki I, Karpuschewski B, Lee HS (2001) Grinding chatter-origin and suppression. CIRP Ann Manuf Technol 50(2):515–534
Altintas Y, Weck M (2004) Chatter stability of metal cutting and grinding. CIRP Ann Manuf Technol 53(2):619–652
Hahn RS (1954) On the theory of regenerative chatter in precision-grinding operations. Trans ASME 76(1):593–597
Thompson RA (1977) On the doubly regenerative stability of a grinder: the combined effect of wheel and workpiece speed. ASME J Eng Ind 99:237–241
Rowe WB (2009) Principles of modern grinding technology. William Andrew Press, Norwich
Thompson RA (1986) On the doubly regenerative stability of a grinder: the theory of chatter growth. ASME J Eng Ind 108:75–82
Thompson RA (1992) On the doubly regenerative stability of a grinder: the effect of contact stiffness and wave filtering. ASME J Eng Ind 114:53–60
Shimizu J, Zhou LB, Eda H (2002) Simulation and experimental analysis of super high-speed grinding of ductile material. J Mater Process Technol 129:19–24
Leonesio M, Parenti P, Cassinari A et al (2012) A time-domain surface grinding model for dynamic simulation. Procedia CIRP 4:166–171
Thompson RA (1977) On the doubly regenerative stability of a grinder: the combined effect of wheel and workpiece speed. J Eng Ind 99(1):237–241
Li HQ, Yun CS (2005) A time-domain dynamic model for chatter prediction of cylindrical plungle grinding processes. J Manuf Sci E-T ASME 128(2):404–415
Li HQ, Yun CS (2007) A study on chatter boundaries of cylindrical plungle grinding with process condition-dependent dynamics. Int J Mach Tool Manu 47:1563–1572
Nakajima T, Yoshikawa M, Tsukamoto S, Takehara K (1998) Simulation of ground surface profile generation with measured distribution of mounting spring constant, dimensional position and shape of abrasive grains. Jap Soc Precision Eng 64(7):1072–1077
Verkerk J, Pekelharing AJ (1975) The real contact length in cylindrical plunge grinding. CIRP Annal 24(1):259–264
Malkin S, Guo C (1989) Grinding technology: theory and applications of machining with abrasives[M]. Industrial Press Inc, USA
Choi T, Shin YC (2007) Generalized intelligent grinding advisory system. Int J ProdRes 45(8):1899–1932
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
ma, Y., yang, J., li, B. et al. An analytical model of grinding force based on time-varying dynamic behavior. Int J Adv Manuf Technol 89, 2883–2891 (2017). https://doi.org/10.1007/s00170-016-9751-5
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-016-9751-5