Abstract
In the present paper, an optimization of radial knurling connection process of assembled camshaft has been carried out using response surface methodology (RSM) and finite element simulation analyses based on the coupled Euler–Lagrange (CEL) algorithm. In order to evaluate the simulation results, corresponding experiments are implemented. The challenge in optimizing the connection process is to increase static torsional strength and, at the same time, to decrease press-fit load, thus static torsional strength and press-fit load are the objective functions taken into account. The tooth height, tooth angle, and feed, which all have decisive influences on the objective functions, are regarded as independent variables. The optimization results are the key references to design knurling cutters and assembled machines. The conclusion of this study is that the simulation and experimental results are highly consistent and the response model possesses high predictive ability. There exists a group of optimal independent variables under confined conditions.
Article PDF
Similar content being viewed by others
Avoid common mistakes on your manuscript.
References
Yang SH, Zang C, Kou SQ, Zhao Y (2004) Present status and trends of assembled camshaft technology. Chin Intern Combust Engine Eng 25:32–34
Deng ZH, Zhang XH, Liu W, Cao H (2009) A hybrid model using genetic algorithm and neural network for process parameters optimization in NC camshaft grinding. Int J Adv Manuf Technol 45:859–866
Mouton S, Ledoux Y, Teissandier D, Sebastian P (2011) Composite part design based on numerical simulation of the manufacturing process. Int J Adv Manuf Technol 55:421–431
Przybylski W, Wojciechowski J, Klaus A, Marre M, Kleiner M (2008) Manufacturing of resistant joints by rolling for light tubular structures. Int J Adv Manuf Technol 35:924–934
Blanchard P, Nigarura S, Trasorras JRL, Wordsworth R (2000) Assembled camshaft with sintered cam lobes: torsional fatigue strength and wear performance. Sae Tech Pap Ser 1:1–10
Liu Q, Liu G, Yuan SJ, Zhu SQ (2007) A hydro-joining assembled hollow camshaft and its joining strength measurement. Chin Intern Combust Engine Eng 28:67–71
Kou SQ, Zhang P, Han GM, Yang SH (2014) Connecting technology of multi-step tube expanding for assembled camshaft. J Jilin Univ (Eng Technol Ed) 44:398–403
Qiao J, Kou SQ, Kong QL, Qiao JY (2011) Analysis of hollow camshaft assembled process on expanding tube connection by pushing through a ball. J Jilin Univ (Eng Technol Ed) 41:115–120
Kou SQ, Qiao J, Pi WH, Yang SH (2008) Analysis of factors influencing knurling connected hollow camshaft assembling process. J Jilin Univ (Eng Technol Ed) 38:323–328
Zhang DW, Zhao SD (2014) New method for forming shaft having thread and spline by rolling with round dies. Int J Adv Manuf Technol 70:1455–1462
Luo Y, Wang XD, Wang MX, Tan DB, Zhang T, Yang YC (2013) A force/stiffness compensation method for precision multi-peg-hole assembly. Int J Adv Manuf Technol 67:951–956
Altinok M, Tas HH, Cimen M (2009) Effects of combined usage of traditional glue joint methods in box construction on strength of furniture. Mater Des 30:3313–3317
Abdolrahman D, Mohammad T, Shervani T, Boo CK (2011) A note on spark bubble drop-on-demand droplet generation: simulation and experiment. Int J Adv Manuf Technol 56:245–259
Al-Badour F, Merah N, Shuaib A, Bazoune A (2014) Thermo-mechanical finite element model of friction stir welding of dissimilar alloys. Int J Adv Manuf Technol 72:607–617
Ratchev S, Liu SL, Huang W, Becker AA (2007) Machining simulation and system integration combining FE analysis and cutting mechanics modeling. Int J Adv Manuf Technol 35:55–65
Qiu G, Henke S, Grade J (2011) Application of a Coupled Eulerian–Lagrangian approach on geomechanical problems involving large deformations. Comput Geotech 38:30–39
Wen BC, Huang WH, Tan JR et al (2010) Mechanical design manual 5. Machinery Industry Press, Beijing
Yang GM, Coquille JC, Fontaine JF, Lambertin M (2002) Contact pressure between two rough surfaces of a cylindrical fit. J Mater Process Technol 123:490–497
Lin BJ, Yang SH, Kou SQ, Hu BG (2012) Acceleration and deceleration control of assembled machine for assembled camshafts. Proc Inst Mech Eng B-J Eng Manuf 226:503–511
Montgomery DC (2001) Design and analysis of experiments, 5th edn. Wiley, New York
Cornell JA (1990) How to apply response surface methodology. American Society of Quality Control, Milwaukee
Zhang GJ, Zhang Z, Ming WY, Guo JW et al (2014) The multi-objective optimization of medium-speed WEDM process parameters for machining SKD11 steel by the hybrid method of RSM and NSGA-II. Int J Adv Manuf Technol 70:2097–2109
Kashiwamura T, Shiratori M, Yu Q (1997) Statistical optimization method. Comput Aided Optimum Des Struct 5:213–227
Palanikumar K (2008) Application of Taguchi and response surface methodologies for surface roughness in machining glass fiber reinforced plastics by PCD tooling. Int J Adv Manuf Technol 36:19–27
Xu XH, He MZ (2010) Experiment design and application of design-expert, SPSS. Science Press Beijing, Beijing
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Zhang, P., Kou, S., Lin, B. et al. Optimization for radial knurling connection process of assembled camshaft using response surface method. Int J Adv Manuf Technol 77, 653–661 (2015). https://doi.org/10.1007/s00170-014-6486-z
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-014-6486-z