Abstract
The paper presents 2 DOF dynamic model of the piston-crankshaft system of HONDA NHX 110. The piston-crankshaft system was combined with pressure curve, which was obtained from the experimental research, measured in the cylinder during the execution of the working cycle of ICE engine. In the article the theoretical and analytical dependencies, which described heat generation in the cylinder, have been presented. Based on research results obtained from the experiment and simulation model the value of angular displacement, velocity and acceleration value of flywheel and shaft have been illustrated. Moreover piston displacement, velocity and acceleration has been showed. In the paper, the research results and simulation results at different angles of the ignition advance of ICE engine powered by compressed natural gas—CNG have been analyzed and compared.
Access provided by CONRICYT-eBooks. Download conference paper PDF
Similar content being viewed by others
Keywords
1 Introduction
Nowadays more and more attention is given to distributed energy generation systems [1, 2], which include: renewable energy sources or cogeneration systems [3,4,5,6]. Some of them including internal combustion engines (ICE) powered by alternative fuels (e.g. biogas) [7, 8]. Especially important from economic stand point are low power output engines.
The structure of the following work is as follows: in Sect. 2 a research stand for conducting pressure change measurements inside the combustion chamber of a CNG powered ICE was presented. In Sect. 3 presents an analytical description of piston and crankshaft system and description of heat exchange in combustion chamber. Results of the research were used in a model simulation (model of the piston and crankshaft mechanism of low power output Honda NHX internal combustion engine powered by CNG with 2 degrees of freedom was used). Analytical dependencies of the model are presented in Sect. 3. In Sect. 4 the simulation model and simulation results are presented. Section 5 contains the main conclusions and limitations of usage of simulation models for describing thermodynamic processes.
2 Test Stand Description
The engine test stand, presented in Fig. 1, consisted of the Honda NHX 110 4 stroke internal combustion engine, an electric machine, the programmable engine management unit ECU MASTER EMU, the measurement track and control system. The engine was equipped with the trifunctional catalytic converter. The receiver of the generated torque was a brushless electric motor with permanent magnets, working as an electric generator. The power receiving circuit consisted of a 3-phase rectifying bridge (maximum voltage: 400 V, maximum current: 300 A), a transistor module, a resistor module (0.05 Ω), a brushless electric motor with permanent magnets (resistance: 0.0004 Ω, input voltage: 30–70 V, rotational speed: 150 rpm per 1 V of voltage input, maximum rotational speed 10,500 rpm, current draw with no load: 13 A at 20 V voltage input). Control over the transistor module was performed by a custom microprocessor control module, described in detail in [6, 9,10,11]. A toothed belt transmission (ratio i = 1.42) was used to transfer the torque from engine crankshaft to the electric generator. Torque was measured with a Zemic L6N load cell sensor (accuracy class: C3). Engine crankshaft angle was registered with a single-turn digital absolute encoder with 14 bit precision. The SSI standard communication protocol was used for data transmission from the encoder, at a rate of 44.9 kHz, which resulted in accuracy of 0.5° CA (crankshaft angle) at 3800 rpm (1° CA at 7600 rpm respectively). Detailed description of the test stand was provided in [8, 9].
2.1 Research Results—Indicator Pressure Graphs
In the following section, open indicator graphs obtained from experimental research are presented (Fig. 2). Results for ICE powered by CNG.
Analysis of Fig. 2 shows that with the increase of ignition advance angle, the maximum pressure in the combustion chamber increases (for ignition advance angle from ranging from 0 to 720 CA). The obtained results of pressure change were used as source data for the piston and crankshaft assembly with 2 degrees of freedom model of Honda NHX 110 engine, presented in Sect. 2.
3 Analytical Background
3.1 Analytical Description of 2DOF Crankshaft Assembly
In the following section the analytical dependencies of the crankshaft assembly with 2 degrees of freedom were presented. A geometry model was presented in Fig. 3. The model assumes a static reduction of crankshaft masses. Similar assumptions were made in [12,13,14,15,16]. The analyzed physical model has 2 degrees of freedom. The fragment of the crankshaft connecting the flywheel with the crank has rigidity k.
In Fig. 4 a diagram of the crankshaft assembly with indication of forces and torque was presented.
Based on analysis of Figs. 3 and 4, the equation for the moments of inertia of crankshaft’s crank can be written:
and the dependence for sum of moments of the flywheel can be written:
The sum of projected forces on x axis for the piston (based on Figs. 3 and 4) is:
From analysis of Fig. 4, knowing that:
Using the law of sines, the dependencies between γp and φp can be determined:
Fitting the dependencies (2–5) into dependency (1) results in equation for angular acceleration of the piston:
From geometrical and trigonometric dependencies the final unknown value can be determined from Eq. (6), linear displacement of piston xp:
After transformations, knowing that λ = r/l:
The result is:
Differentiating the dependency (9) results in dependency for the speed of the piston:
Differentiating for the second time (8) results in dependency for acceleration of the piston:
Transforming and differentiating the dependency (2) twice results in the equation for angular acceleration of the flywheel:
In Eq. (3) one unknown value, p, is present. The value can be determined from the thermodynamic domain, which was analyzed in Sect. 3.2.
3.2 Analytical Dependencies of Thermodynamic Domain
In order to determine the pressure changes inside the combustion chamber with the use of the first law of thermodynamics, using the zero-dimensional model, it can be written that in accordance with the law of conservation of energy (for low power output engine) [17,18,19,20,21,22,23]:
Transforming the dependency (13), dp/dφ can be determined:
where: n—the ratio of specific heat (−), n = 1.338-6 × 10−5Tgas+ 10−8T 2 gas , Tgas= pV/mairR, Tgas—the temperature of the flowing gas (K), mair—the mass of the air in the cylinder (kg), R—the individual gas constant (J/kgK).
The rate of heat transfer Qhert/dt from the flowing gas to the combustion chamber wall is dominated by the forced convection [18, 19], so the following can be calculated:
where: cp—specific heat (J/kgK), St—the Stanton number (–), v—turbulent gas fluctuating velocity (m/s), v = 0.5 \( (\dot{x}_{p \, mean} ) \), Tspt—measured temperature of the spark plug (K).
The heat flux in combustion chamber can be calculated by solving the partial differential equation which contains two boundary conditions:
where: Twin—instantaneous temperature inside of the cylinder wall (K), Twot—the steady state temperature of the cylinder of the surface of the outside wall at distance a from the inside wall surface (K), α—thermal conductivity, α= k/ζc, k—thermal conductivity (W/mK), c—the specific heat (J/kgK), ζ—gas density (kg/m3).
Twin can be calculated as follows [19]:
where: Twmean—time averaged value of Twin, \( \omega = \dot{\varphi }_{p} \)—the angular frequency of the temperature variation—the half of the engine angular velocity for the four-stroke engine, M—harmonic number (–).
We can write the following solution of (17):
The heat flux at the cylinder (for x = 0) can be expressed by using Furier’s law as follows:
The useful formula for small scale engine proposed by Wu-Chen-Hiseh-Ke [18, 19] allows to calculate Tspt with use of intake manifold pressure pimp, based on experimental research:
where: bspi—coefficients, described in detail in [18, 19] (–), ε—compression ratio (–).
Similarly, we can determine the Stanton number, based on experimental data [18, 19]:
where: ψϵ < 5.9;6 > , lϵ < −0.01; −0.015 > – coefficients, S—stroke (m), S = 2r.
The Vc volume we can calculate to input xp from (8), we can write as follows:
The last unknown parameter in (13) and (14) dQh. The heat release rate connected with the crank angle can be obtained from the rate of mass fraction calculated as follows:
where: w1= 5, w2= 2 according to [18, 19], Wu—the fuel caloric value (MJ/kg), gf—the fuel mass injected into the cylinder (kg/s), φd0—the total combustion expressed in crank angle—CA (deg), φ0—the start of combustion expressed in crank angle—CA (deg), \( \varphi_{0} = IAA + 25.5p_{\text{in manifold}} - 0.0605\dot{\varphi }_{p} - 0.2801p_{\text{in manifold}} \dot{\varphi }_{p} + 6.88 \times 10^{ - 4} \dot{\varphi }_{p}^{2} \), pinmanifold—intake manifold pressure (MPa). The φdeg can be expressed as follows:
4 Simulation Model and Simulation Results
A simulation model was prepared based on dependencies (1–12). Changes of pressure were determined and implemented into the model based on analysis of research results presented in Fig. 2, respectively for CNG. Analytical description of pressure changes was presented with use of dependency (13–24).
Figure 5 presents respectively: linear displacement (Fig. 5a), piston velocity (Fig. 5b) and acceleration of the piston (Fig. 5c) of engine fueled by CNG. It presents the results of the simulations for the following main parameters: k = 9150 N/m, l = 0.091 m, r = 0.0275 m, mf= 2.851 kg, mp= 0.22 kg, rf= 0.11 m. Change in rotational speed (Fig. 5a) is caused by change in frequency, the assembly accelerates (up to 2 s), which is shown by the increasing density of displacements. After approximately 2 s (for IAACNG= 10 up to 40 before TDC—Top Dead Centre) the assembly reaches the constant amplitude. If the ignition advance angle IAACNG increases (which increases the pressure in the cylinder as well) then piston velocity and piston acceleration amplitude decrease. Similar results for the acceleration, velocity, and displacement values have been obtained for the model with 3DOF in the works [12,13,14]. From a practical point of view, selecting the appropriate inertia of the flywheel If is crucial.
Figure 6 presents angular displacement (Fig. 6a), angular velocity (Fig. 6b) and angular acceleration (Fig. 6c) of shaft in engine fueled by CNG. For IAACNG= 10 the assembly start up time is the shortest, at 1.95 s, ωpIAAA_CNG=10= 4990 rad/s (Fig. 6b). Angular accelerations in steady state don’t exceed 4.2 × 104rad/s2 and −5 × 104rad/s2 for all ignition advance angles.
Figure 7 presents angular displacement (Fig. 7a), speed (Fig. 7b) and acceleration (Fig. 7c) of flywheel of engine fueled by CNG. Greatest increase in angular displacement can be observed in the first second after assembly start up, which accelerates (angular accelerations for all ignition advance angles increase). The highest values of angular accelerations appear for ignition advance angle IAACNG= 40 . This is a result of increased pressure inside the combustion chamber, for IAACNG= 40 pmax= 5.2 MPa (Fig. 2).As a consequence, greater forces affect the flywheel (visible higher amplitudes of angular speed changes—Fig. 7b).
5 Conclusions
In the article, a model of the piston and crankshaft assembly with 2 degrees of freedom is presented. The model was paired with a chart of indicated pressure changes inside the combustion chamber, acquired from experimental research. To describe the changes of pressure inside the combustion chamber, a zero-dimensional analytical model using the law of conservation of energy was used.
Presented simulations show, that for all ignition advance angles the angular accelerations in steady state do not exceed 4.2 × 104rad/s2 and −5 × 104rad/s2.
The greatest increase in angular displacement can be observed in the first second after assembly start up, as it is accelerating (angular accelerations for all ignition advance angles increase). The highest values of angular accelerations (Fig. 7c) appear for ignition advance angle IAACNG = 40 . This is a result of increased pressure inside the combustion chamber, for IAACNG = 40 pmax = 5.2 MPa.
The analysis presented in this work and the proposition of merging a piston and crankshaft assembly model with 2 degrees of freedom with a thermodynamic model that takes into account the combustion processes opens up new possibilities of modeling combined systems (mechanical domain—thermodynamic domain).
Below are presented the mechanical equations coupled with equations governing the pressure change.
References
Chmielewski, A., Gumiński, R., Mączak, J., Radkowski, S., Szulim, P.: Aspects of balanced development of RES and distributed micro–cogeneration use in Poland: case study of a mCHP with Stirling engine. Renew. Sustain. Energy Rev. 60, 930–952 (2016)
Milewski, J., Szabłowski, Ł., Kuta, J.: Control strategy for an internal combustion engine fuelled by natural gas operating in distributed generation. Energy Procedia 14, 1478–1483 (2012)
Szabłowski, Ł., Milewski, J., Kuta, J., Badyda, K.: Control strategy of a natural gas fuelled piston engine working in distributed generation system. Rynek Energii 3, 33–40 (2011)
Chmielewski, A., Gontarz, S., Gumiński, R., Mączak, J., Szulim, P.: Research study of the micro cogeneration system with automatic loading unit. In: Szewczyk, R., Zieliński, C., Kaliczyńska, M. (eds.) Challenges in Automation, Robotics and Measurement Techniques. Advances in Intelligent Systems and Computing, vol. 440, pp. 375–386. Springer, Cham (2016)
Nunes de Faria, M.M., Vargas Machuca Bueno, J.P., Elmas Alami Ayad, S.M.M., Pereira Belchior, C.R.: Thermodynamic simulation model for predicting the performance of spark ignition engines using biogas as fuel. Energy Conversion and Management (2017) (in print)
Mydłowski, T., Nader, S., Biskup, K., Jasiński, M.: Wykorzystanie urządzenia ECU Master EMU do sterowania silnikami z zapłonem iskrowym (Using the ECU Master EMU device to control spark ignition combustion engines). Zeszyty Naukowe Instytutu Pojazdów 86, 125–129 (2011) (in Polish)
Małecki, A., Mydłowski, T., Dybała, J.: Badania wpływu zanieczyszczeń biopaliw na sprawność silnika ZI (Research on the impact of biofuels pollutants on the SI engine efficiency). Zeszyty Naukowe Instytutu Pojazdów 99, 89–97 (2014) (in Polish)
Chmielewski, A., Gumiński, R., Mydłowski, T., Małecki, A., Bogdziński, K.: Research study of HONDA NHX 110 powered by an alternative fuel. In: IOP Conference Series: Earth and Environmental Science (EES), Second International Conference on the Sustainable Energy and Environmental Development, SEED 2017 Cracow (in Print)
Małecki, A., Mydłowski, T., Dybała, J.: Stanowisko hamowniane do badań silników spalinowych o małych mocach (The engine dynamometer to test internal combustion engines with low power). Zeszyty Naukowe Instytutu Pojazdów 96, 55–66 (2013) (in Polish)
Dybała, J., Mydłowski, T., Małecki, A., Bogdziński, K.: Dynamometer and test stand for low power internal combustion engine. Combust. Engines 162, 996–1000 (2015)
Małecki, A., Mydłowski, T., Radkowski, S.: Przegląd uniwersalnych sterowaników do silników ZI (Review of programmable electronic fuel injection controllers). Zeszyty Naukowe Instytutu Pojazdów 93, 93–101 (2013)
Chmielewski, A., Gumiński, R., Radkowski, S.: Chosen properties of a dynamic model of crankshaft assembly with three degrees of freedom. In: 20th International Conference on Methods and Models in Automation and Robotics 978-1-4799-8701-6/15/$31.00 ©2015 IEEE, pp. 1038–1041 (2015)
Chmielewski, A., Gumiński, R., Mączak, J.: Selected properties of the dynamic model of the piston-crankshaft assembly in Stirling engine combined with the thermodynamic submodel. Int. J. Struct. Stab. Dyn. 17, 1740009 (25 pages) (2017)
Chmielewski, A., Gumiński, R., Mączak J., Selected properties of the adiabatic model of the stirling engine combined with the model of the piston-crankshaft system. In: 21st International Conference on Methods and Models in Automation and Robotics (MMAR), 978-1-5090-1866-6/16/$31.00 ©2016 IEEE, pp. 543–548 (2016)
Awrejcewicz, J., Kudra, G.: The triple pendulum with barriers and the Piston—connecting rod—cranckshaft model. J. Theor. Appl. Mech. 1(45), 15–23 (2007)
Kudra, G., Awrejcewicz, J.: Modeling and numerical investigation of non-linear dynamics of a mono-cylinder combustion engine. IN: Proceedings of DETC’03 ASME 2003 Design Engineering Technical Conferences and Computers and Information in Engineering Conference, Chicago, Illinois, USA, pp. 1–9 (2003)
Pham, P.X., Vo, D.Q., Jazar, R.N.: Development of fuel metering techniques for spark ignition engines. Fuel 206, 701–715 (2017)
Wu, Y.Y., Chen, B.-C., Hsieh, F.C.: Heat transfer model for small-scale air-cooled spark-ignition four-stroke engines. Int. J. Heat Mass Transf. 49, 3895–3905 (2006)
Wu, Y.Y., Chen, B.C., Hsieh, F.C., Ke, C.T.: Heat transfer model for small-scale spark-ignition engines. Int. J. Heat Mass Transf. 52, 1875–1886 (2009)
Morrone, P., Algieri, A., Bova, S.: Development of a lumped model for the characterization of the intake phase in spark-ignition internal combustion engines. Energy Procedia 101, 590–597 (2016)
Nunes, M.M., Vargas Machuca Bueno, J.P., ElmassalamiAyad, S.M.M., Belchior, C.R.P.: Thermodynamic simulation model for predicting the performance of spark ignition engines using biogas fuel. Energy Convers. Manage. 149, 1096–1108 (2017)
Chaudhari, A.J., Sahoo, N., Kulkarni, V.: Simulation models for spark ignition engine: a comparative performance study. Energy Procedia 54, 330–341 (2014)
Chen, B.C., Wu, Y.Y., Hsieh, F.C.: Estimation of engine rotational dynamics using Kalman filter based on a kinematic model. IEEE Trans. Veh. Technol. 8(59), 3728–3735 (2010)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2018 Springer International Publishing AG, part of Springer Nature
About this paper
Cite this paper
Chmielewski, A., Gumiński, R., Mydłowski, T., Małecki, A., Bogdziński, K. (2018). Model Based Research on ICE Engine Powered by Alternative Fuels. In: Awrejcewicz, J. (eds) Dynamical Systems in Applications. DSTA 2017. Springer Proceedings in Mathematics & Statistics, vol 249. Springer, Cham. https://doi.org/10.1007/978-3-319-96601-4_4
Download citation
DOI: https://doi.org/10.1007/978-3-319-96601-4_4
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-96600-7
Online ISBN: 978-3-319-96601-4
eBook Packages: Mathematics and StatisticsMathematics and Statistics (R0)