Abstract
Recent advances in the synthesis and characterization of ligand-free sub-nanometer metal clusters, either in solution or supported on solids, have enabled their rational use as catalysts in new reactions. These clusters expose all their metal atoms to outer molecules without the potential steric/electronic interferences of ligands, while, at the same time, show defined molecular orbitals to ultimately control the catalytic reaction. Therefore, these clusters somehow combine the advantages of single atom and metal nanoparticles for molecular activation and catalysis. This chapter aims at describing how to prepare, better characterize and apply, on a realistic scale, ligand-free sub-nanometer metal clusters for catalytic processes (many of them of industrial interest) during the last ten years.
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1.1 Introduction
1.1.1 History and Nanotechnology Projection
The prefix nano gives the name to a discipline that is considered the scientific sign of our generation, the nanotechnology, although this is not a novelty for humanity. The book written by the philosopher and medical doctor Francisci Antonii in 1618, Aurea–Auro Potabile, is considered as the first book on colloidal Au. The reputation of soluble Au until the Middle Ages was to disclose fabulous curative powers for various diseases, such as heart and venereal problems, dysentery, epilepsy and tumors and for diagnosis of syphilis. Also, this book includes considerable information on the formation of colloidal Au solutions and their medical uses, including successful practical cases (Fig. 1.1), whereas the extraction of Au started in the 5th millennium B.C. near Varna (Bulgaria) and reached 10 tons per year in Egypt around 1200–1300 B.C., when the marvelous statue of Touthankamon was constructed, it is probable that “soluble” Au appeared around the 5th or 4th century B.C. in Egypt and China [11].
Thus, the discovery of nanoparticles was not a novelty in modern times, the merit was to discover that they were here. In 1857, Faraday used for the first time the concept nanoparticle [16], and we had to wait one century for the development of the nanotechnology after the improvement of the instruments that give access to the nanometric scale, like the scanning tunneling microscope (STM), promoted by Gerd Binning and Heinrich Rörher in 1982 (Nobel Prizes awarded in 1986) and the atomic force microscope (AFM), developed also by Binning with Christoph Gerber and Calbin Quate in 1987. Two years later, Don Eigler and Erhard Schweizer wrote the letters IBM (where they worked) manipulating 35 Xenon atoms on a Ni surface, showing the possibility to move atoms from a surface using the tip of the STM (Fig. 1.2 ).
1.1.2 Differences Between Nanoparticles and Sub-Nanometer Clusters
A nanoparticle is every particle with dimensions between 1 and 103 nm (Fig. 1.3). The chemical properties of these nanoparticles depend not only on the type of constituent atoms but also on the relationship surface/volume, the size and shape and the oxidation state, among other parameters. In the case of metallic nanoparticles, the most relevant characteristic is the plasmon. Bulk plasmons are quantum waves from electrons that are produced when the electrons are perturbed with an incident beam, changing the equilibrium position and vibrating in a given characteristic frequency. In other words, the plasmon is a collective oscillation of the conductive electrons that are shining by an appropriate wavelength.
Metal clusters are extremely small particles with a diameter less than 1 nm. Because of that, they are located between the bulk and atomic states of the corresponding metal. Due to the possibility to observe finite-size effects on the physical properties of metal clusters and to understand their microscopic origins, they have attracted physicists over the last four decades. Development of new experimental and theoretical methods has led to a discovery of a variety of remarkable size-specific phenomena and physicochemical properties. During this development, the community has come to be convinced that metal clusters are promising functional units of novel materials and has tried to develop cluster-based materials using “small is different” and “every atom counts” claims [18, 67].
1.1.3 Jellium Model
The characteristic features of small metal clusters, like the electronic shell structure and band gap, can be well understood in terms of quantum motion of the delocalized valence electrons and positively charged ionic core. This concept, known as the Jellium model for neutral metal clusters, can also be applied to charged systems [58].
This model was developed initially for clusters in the gas phase, and the cluster is replaced by an electronic structure in layers that consists of spherical Jellium (UEG—Uniform Electron Gas or HEG—Homogeneous Electron Gas) positively charged and surrounded by electrons. It is considered that the electrons move in a medium field potential occupying, according to the Aufbau principle, energy levels. This model represents a good approximation since it preserves most of the physicochemical characteristics of the clusters. The total energy, as a function of the cluster size, can be calculated by the approximation that represents the covered electronic levels and corresponds with the most stable clusters that possess the “magic numbers.”
Density functional theory calculations to determine the geometric structures of the metal clusters are often used to confirm the experimental data and approximations used by the Jellium model. In general, these studies demonstrate also that there is an oscillation in the stability and the electronic properties of the clusters in function of the atom numbers, neutral clusters with odd number of atoms being more stable than ionic clusters with even atoms.
For all this, the Jellium model provides a good approximation to the electronic behavior of the clusters, describing the dependency of the photoemission energy with the number of atoms in the cluster and following Eq. 1.1:
where N is the number of the atoms in the cluster, EF is the Fermi energy of the metal (tabulated) and E is the band gap energy, which can be approximated to the emission band in the photoluminescence experiments. With this formula in hand, it is possible to calculate the number of atoms of an unknown cluster from a simple photoluminescence spectrum.
1.2 Synthesis and Characterization of Ligand-Free Metal Clusters
When Faraday treated (gold chloride) with phosphorus to generate particles, in what he called ‘‘activated Au,’’ he had the intuition to propose that the red-colored Au was in the form of very small particles and that the color may vary as a function of the size, something later found to be correct. Faraday’s aggregates were in turn Au nanoparticles, which are still prepared today from a similar reduction procedure. Although speculative, it is possible that Faraday obtained clusters in his more diluted experiments since Au clusters are able to persist in nanomolar aqueous solutions.
There are two paths to prepare metal clusters (Fig. 1.4). In the bottom–up way, the metal clusters are prepared starting from small aggregate or single atoms, like metal complexes or salts. On the contrary, in the bottom–down path, the starting materials are bigger nanoparticles from which one can leach small aggregates of the metal.
The synthesis of large-scale metal clusters with atomic precision has experienced great advances during the last years; [32] however, most of the methods still rely on extremely expensive techniques that only recently start to be replaced by affordable wet procedures, with potential industrial application.
1.2.1 Synthesis of Metal Clusters in Solution
A first synthetic method to prepare sub-nanometric metal clusters in solution, without the aid of ligands, consists in the electrochemical etching of metallic plates in high-diluted solutions (10−6 M) with typical yields less than 5%. More recently, chemical methods relying on the wet reduction of a metal salt or complex with soft reduction agents (amides solvents, H2,…) have been described [2, 7, 49, 50, 52, 53, 54, 56, 58, 59, 65]. Specifically, Au, Pd, Ag, Rh, Cu and Pt clusters between 3 and 15 atoms can be formed in reductive conditions starting from the corresponding salts and complexes. Both the electrochemical and the wet chemical methods must be carried out in very diluted solutions to avoid later agglomeration of the clusters. These diluted clusters are very useful in reactions where the amount needed to perform the catalysis is low (a few part per million, ppm, or even part per billion, ppb, amounts).
Following a top–down method, it is possible to prepare Au clusters starting from bigger nanoparticles (5–10 nm) in acid media, preferentially HCl solutions [53]. The red–purple previous aqueous colloidal solutions turn transparent after acid treatment (Fig. 1.5). UV/Vis measurements confirmed the formation of small atom Au clusters after the addition of HCl and the complete absence of the original plasmon band at approximately 550 nm.
1.2.2 Synthesis of Supported Metal Clusters
Metal clusters are formed from suitable precursors supported on solids. As it occurs in solution, these supported metal clusters can be prepared either by bottom–up or top–down approaches [3].
Following bottom–up approaches (Fig. 1.6), different solid supports have been employed, including polymers, inorganic oxides, metal-organic frameworks (MOFs), mesoporous carbon and zeolites. For instance, the bio-compatible ethylene–vinyl alcohol (EVOH) copolymer encapsulates and mildly reduces either Au, Pd, Pt or Cu metal salts inside the polymer matrix, to give sub-nanometer clusters [17, 51, 54]. Another example of bottom–up approach is the synthesis and determination of Au clusters supported on nanoceria (nCeO2). nCeO2 has a high number of vacancies to stabilize catalytically active Au species, and the amount and nature of these Au species depend on the metal precursor and the reducing treatment employed. Hydrogenation at 200 °C of nCeO2 properly impregnated with HAuCl4 gives up to 15% of cationic few-atom Au clusters. For nanoporous materials, it is possible to achieve the multigram-scale chemical synthesis of up to 8 wt% sub-nanometer clusters of Pd4 or Pt2 on different MOFs. The synthesis of this kind of materials involves three steps: First, a robust and water-stable 3D MOF is prepared; [25, 44] then, Pd2+ or Pt4+ cations are incorporated either by anchoring the metal salt in thioether arms or by cationic exchange, and finally, the Pd4 or Pt2 units are obtained by reduction with NaBH4. Complementary, nanoporous zeolites can also be used to synthesize well-dispersed Pt and Pd di and trinuclear clusters, with an exquisite control of the Lewis acidity [61]. Also, mesoporous carbon is a good support to stabilize monodispersed zero-valent Pt5–12 clusters prepared from reduction of Pt–thiolate complexes, inaccessible by chemical methods [31]. In order to obtain a precise size of the metal clusters, soft-landing techniques are used in combination with gas-phase cluster ion sources and mass spectrometry. This approach is particularly effective for investigations of small nanoclusters (less than 20 atoms), where the rapid evolution of the atomic and electronic structure makes it essential to have precise control over cluster size. Cluster deposition allows for independent control of cluster size, coverage and stoichiometry (e.g., the metal-to-oxygen ratio in an oxide and oxide cluster) and can be used to deposit the clusters on nearly any substrate without constraints of nucleation and growth [69].
Following top–down approaches (Fig. 1.7), redox active halogen species can be used to dislodge metal nanoparticles into sub-nanometer clusters. For instance, I2 solutions broke Au NPs supported on charcoal, Al2O3, TiO2 and ZnO, into sub-nanometric Au clusters and isolated atoms [50, 62, 63].
1.2.3 Metal Cluster Characterization Techniques
1.2.3.1 UV–Vis and Fluorescence
Ultraviolet-visible (UV–vis) spectrophotometric analysis is probably the easiest and fastest characterization method to determine the presence or absence of metal clusters in solution and also when supported on solids (diffuse reflectance mode). The appearance of absorption bands in the UV–A and blue visible regions (250–400 nm) can be indicative of the presence of metal clusters, which have defined valence orbitals, in clear contrast with metal nanoparticles which present plasmon bands in a different and non-interfering area, around 550 nm (Fig. 1.8). Based on the Jellium model presented above, the number of atoms of the clusters, N, can be calculated by the simple Eq. 1 (EF = 5.32 eV for bulk Au) and Eg the HOMO–LUMO energy band gap, respectively (HOMO 1/4 highest occupied molecular orbital, LUMO 1/4 lowest unoccupied molecular orbital), which is obtained from the UV–vis spectrum. Thus, the absorption wavelength is directly correlated with atomicity and vice versa. Complementary emission (fluorescence) analysis circumvents the possible mask or interference by other absorbing species in UV–vis that could be present in the analyte, such as organic molecules and other metal compounds, since the clusters have the particularity of behaving as potent quantum dots. Thus, irradiation of the clusters in their corresponding absorbing wavelengths gives clear emission bands, which does not occur with most of organic compounds and metal precursors, including nanoparticles (see Fig. 1.8).
1.2.3.2 Mass Spectrometry
Routine and high-resolution electrospray ionization–mass spectrometry with quadrupole detectors are commonly employed to determine the empirical formula of metal clusters with ligands in solution, and matrix-assisted laser desorption/ionization time-of-flight (MALDI–TOF) spectrometers are used for solid samples. Following this, these mass spectrometry techniques can be employed not only to determine the mass of ligand-free metal clusters but also for selection, separation, isolation and deposition of individual clusters on solid surfaces [69]. Most metals show a unique isotopic pattern which unveils the atomicity of the cluster. Even for monoisotopic metals, such as the case of Au with a practical single isotope at 197 Da., mass spectrometry is useful since metal clusters appear beyond the minimum detectable mass of the instrumentation, typically 400 Da., which is a clear advantage with respect to lighter metals (Fig. 1.9) [55].
1.2.3.3 Synchrotron Techniques: EXAFS and XANES
Synchrotron techniques give information about the metal bonding and oxidation state and have been used for the determination of metal clusters on solids. However, determination of ligand-free metal clusters in solution with these techniques proved difficult since the highly diluted (typically micro- or nanomolar) conditions of the metal clusters are far below the detection limits of the instrumentation. For this reason, only few examples are available [57] (Fig. 1.10).
1.2.3.4 High Resolution Transmission Electron Microscopy (HR–TEM)
Transition metal elements are heavy, having very good response to the electron beam in EM techniques, particularly in unscattered, dark field mode. Thus, HR–TEM and high angle annular dark field–scanning transmission electron microscopy (HAADF–STEM) are routinely applied to the determination of supported metal nanoparticles and also clusters near or below the nanometer regime. For ultra-small metal clusters, aberration corrected HR–TEM must be employed. The solid support plays a role during visualization, and solids containing excessively heavy atoms or organic substances are more difficult to evaluate, since the former hide the metal atoms and the latter burn under the strong electron beam and spoil the microscopy detector. However, careful measurements have allowed the visualization of Au5 clusters on carbon nanotubes and EVOH polymers. Indeed, HAADF–STEM has been employed to follow the evolution of supported Au atoms into Au clusters during reaction [10, 39] (Fig. 1.11).
1.2.3.5 Single Crystal X-Ray Diffraction
Perhaps, the more powerful technique for the structural determination of metal clusters is single crystal X-ray diffraction (SC–XRD). For ligand-stabilized clusters, this technique has been routinely employed, and for instance, the SC–XRD structure of a quasi-linear Pd4 cluster stabilized and protected by polyarene ligands has been reported (Fig. 1.12) [47, 48]. However, this compound does not find application in catalysis since ligand exchange with the reactants triggers decomposition of the cluster even below 0 °C. In principle, decomposition may not occur in a ligand-free cluster suitably accommodated within a solid support, thus enabling heterogeneous catalysis by metal clusters. Indeed, the same quasi-linear Pd4 cluster could be obtained in a robust and crystalline MOF structure with ability to incorporate and reduce metal cations [20]. The use of this type of MOFs has recently opened not only the possibility to prepare ligand-free few-atom sub-nanometer clusters but also to characterize them by SC–XRD and do catalysis with them. The MOF acts as a convenient crystalline matrix to host the ligand-free metal clusters and to obtain suitable monocrystals for diffraction, as it has been achieved not only for Pd but also for Pt clusters [45, 60].
1.2.3.6 Other Techniques
1.2.3.6.1 Dynamic light scattering (DLS) and zeta potential measurements
These techniques have been long employed to determine the size (DLS) and charge (zeta potential) of colloidal Au nanoparticles with the same instrumentation. Recent advances of the technique allow the determination of the size and charge in soluble sub-nanometer metal clusters, down to a limiting resolution of 0.4 nm. Generally, polar solvents such as water, alcohols or amide solvents (N, N–dimethyl formamide, DMF, or N–methyl pyrrolidone, NMP) must be employed. Indeed, cationic Au3–7, Pd3–4 and Pt3–5 clusters have been satisfactorily determined with this technique [17, 37, 49, 53]. The somehow related diffusion-ordered spectroscopy (DOSY) technique, which seeks to separate NMR signals of the clusters according to their diffusion coefficients, is also a valuable tool for organic-stabilized Au clusters but not for ligand-free metal clusters since a signal of the organic ligand must be monitored in the experiments [9, 21].
1.2.3.6.2 X-ray photoelectron spectroscopy (XPS)
XPS is a surface-sensitive and quantitative technique that allows one to determine the oxidation state of supported metal clusters. Either barely anchored to the solid surface or free in solution, metal clusters have been characterized with this technique, provided that the measurement is carried out with a relatively mild power in the X-ray beams, otherwise the metal clusters may further aggregate under operating conditions [50, 54]. Figure 1.13 shows a representative example of Au clusters.
1.2.3.6.3 Reaction test
The ester-assisted hydration of alkynes is a reaction exclusively catalyzed by Au clusters of 3–7 atoms (Au3–7), and it has been developed as an analytical tool to unambiguously quantify sub-nanometer Au clusters and differentiate them from salts and nanoparticles (Fig. 1.14). For this, the reaction test was first validated with different samples of well-characterized sub-nanometer Au clusters on nanoceria (Au–nCeO2) and then applied to a series of new solids containing sub-nanometer Au clusters [50]. This reaction test also allows for a very rapid quantification of the Au clusters in solution or on solids (after leaching them in situ under the test reaction conditions) without the requirements of any instrumental characterization but only a quantitative method to measure the evolution of the organic reaction, such as gas chromatography (GC) or nuclear magnetic resonance (NMR), using the initial rate of the reaction as a quantitative and linear parameter respect to the amount of Au3–7 clusters in solution. (The reaction will be treated in detail in Sect. 1.3.2.1).
1.3 Catalysis Using Metal Clusters
The most obvious benefit of a nanoscale catalyst is that it maximizes the surface area of the material and thereby increases the number of accessible sites for external reagents. For catalysis, exposing all metal atoms to outer reagents minimizes catalyst loading and save significant costs when using scarce noble metals (e.g., Au, Pd and Pt), which are nonetheless widely used in heterogeneous catalysis. With the development of modern methodologies to engineer the physical size, morphology and termination of nanoscale materials, the promise of exploiting the unique chemical properties of very small nanoparticles (< 5 nm) has now become feasible. No better example is the unique activity of small Au nanoparticles (< 2 nm), which are able to catalyze a wide range of oxidation reactions, whereas bulk Au is essentially inert, a singular property we are all familiar with in the macroscopic world [69]. Despite the unarguable success of nanocatalysis, recent advances in controlled atomic aggregation have stimulated enormous research interest for chemists to seek atomically precise particles; thus, cluster science is expected to bring a third upsurge of research interest due not only to the fascinating properties of clusters in solution but also to solid-supported clusters for catalysis. With the developments in instrumentation and technology, precise information regarding the breaking or formation of chemical bonds will become more clearly accessible. While the chemistry of solid-supported clusters and monolayer protected clusters (MPC) has become a topic of substantial current interest, information on structural and electronic properties is often corroborated only by free gas-phase clusters. The stability of MPCs is often understood within the conceptual framework of superatoms validated in the gas phase on the basis of electronic shells.
In this respect, we summarize here the research advances in the catalytic activity of ligand-free metal clusters, either supported or not [14, 34, 38, 66, 70]. For that, we divide the reactions considering the new bond formed (carbon–carbon, carbon–heteroatom or heteroatom–heteroatom) and also in hydrogenation reactions. Oxidation reactions have been covered previously, and we do not discuss those here [29, 30].
1.3.1 Carbon–Carbon Bond–Forming Reactions
1.3.1.1 Heck, Suzuki and Sonogashira Couplings
Pd-catalyzed cross-coupling reactions are recognized as fundamental transformations in synthetic chemistry [71]. The general mechanism for these reactions (also under ligand-free conditions) involves an oxidative addition–reductive elimination cycle over a Pd(0) species generated in situ. Despite considerable effort during last three decades, the exact nature of the Pd0 catalytic species remains a matter of debate [13]. It was recently found that Pd3–4 clusters are formed from either Pd salts, complexes and nanoparticles in N–methylpyrrolidine (NMP) under heating conditions and are responsible for the catalytic activity during the Heck, Sonogashira, Stille and Suzuki coupling reactions of different iodo– and bromo–derivatives. The ligand-free Pd3–4 clusters can be stored in aqueous solution to be used on demand and catalyze, for example, the Heck reaction under industrially viable conditions in high yields and with unprecedented turnover frequencies in some cases (Fig. 1.15). Despite this high activity, the activation of chloro–derivatives was not possible with this catalytic system, which highlights the still important role of ligands for particular molecule activations.
The use of metals in the form of sub-nanometer clusters can lead to a completely unexpected catalytic behavior for a given metal, and the Heck reaction is an illustrative example, recently uncovered [17]. As commented above, Pd clusters seem to be very active species for the Heck reaction which, however, is not surprising in terms of metal nature since Pd is the most common metal catalyst for this type of C–C coupling reaction. Indeed, the metal above Pd in the group X of the Periodic Table, Ni, is also active for this type of couplings but, in striking contrast, the metal below in the group X, Pt, is barely reported as a catalyst for C–C cross-coupling reactions. The lack of catalytic activity of Pt for these coupling reactions has been traditionally ascribed to the difficulties associated to single Pt atoms (in organometallic complexes) to efficiently shift between two electron oxidation states and thus promote the oxidative addition and the reductive elimination steps necessary to perform the coupling, without rapidly aggregating and losing activity. However, the recent finding that Pt single atoms and clusters can be formed in solution has enabled the Pt-catalyzed Heck reaction of iodo– and bromo–derivatives [17]. Experimental studies in combination with DFT calculations strongly support the feasibility of the coupling mechanism steps on the Pt atoms, thus representing one example where the formation of ligand-free metal clusters unveils a somehow hidden catalytic behavior for a particular metal.
Recent theoretical studies on the electronic properties and activation energies for the three steps of the Suzuki cross-coupling reaction have shown that Pd/Ni bimetallic clusters supported on defected graphene can be excellent catalysts [72]. In fact, reducing the size of the clusters from Ni13 to Ni4 enhances the activity because of the increased negative charge Pd. Bimetallic Pd/Ni clusters were found to offer even lower activation energies for all three steps of the Suzuki reaction because of charge donation from the Ni atoms to the Pd atoms making the bimetallic clusters a highly active catalyst.
1.3.1.2 Buchner Reaction
The ring-opening cyclopropanation of benzenes with alpha-diazoesters (Fig. 1.16) is known as the Buchner reaction. This reaction, despite its uniqueness to form otherwise very difficult to prepare cycloheptatrienes, giving access to a plethora of advanced organic intermediates, has found little use in industrial organic synthesis since the only efficient catalysts for the transformation are based on extremely expensive, soluble and unrecoverable Rh2 salts [1].
Mixed-valence Pd4 (0, I) clusters supported within a MOF have shown a high catalytic activity and selectivity, comparable to Rh2 salts, for the Buchner reaction, enabling the performance of the reaction in continuous flow. The Pd4 clusters have the appropriate electron density to activate the diazo-compound and generate the required carbene to open the benzene derivative. It is possible that, in line with the easy coordination of arene derivatives to this particular type of quasi-linear Pd4 cluster, [46] the benzene molecule is also activated by the Pd4 cluster to promote the final coupling. This recoverable Pd4–MOF solid catalyst, with an estimated price 10–100 times lower than the Rh catalysts, constitutes a paradigmatic shift in the Buchner reaction, opening new avenues in the use of this reaction at larger scales under flow conditions.
1.3.1.3 Homocoupling of Alkynes
The homocoupling of alkynes is a classical organic reaction performed during years with Cu salts, in the Glaser, [24] Eglinton, [15] or Hay [27] versions. However, no significant reports on the use of the other two group XI metals, Ag and Au, as catalysts for the reaction have been shown, despite the electronic resemblance of these metals. When one examines the different accepted mechanisms for the Cu-catalyzed homocoupling of alkynes, it can be seen that a key step during the coupling is the oxidation of Cu(I) to Cu(III), a step intrinsically difficult for Ag but not so much for Au. Indeed, a second key feature during the homocoupling reaction is the plausible dimerization of the Cu atoms through coordinated alkyne bounds. Following this mechanistic rationale, it has been recently found that mixed-valence Au(I, III) clusters with ligands are very active species for the homocoupling of alkynes [36]. The particular structure of the cluster sterically discriminates between linear carbon chain alkynes with 10 or 12 atoms during the oxidative homocoupling of alkynes: the former is fully reactive, and the latter is practically unreactive. A distal size selectivity occurs by the impossibility of trans-metalating two long alkyl chains in an A-framed, mixed-valence di–Au (I, III) acetylide complex, as shown in Fig. 1.17. The reductive elimination of two alkyne molecules from a single Au(III) atom occurs extremely fast, in < 1 min at −78° C (turnover frequency 40.016 s−1). Notice that the extremely high catalytic activity of Au(III) and the stability of mixed Au(I, III) clusters for the homocoupling of alkynes is somewhat related to the relativistic effects present in the gold because is a lateheavy metal and absent in Cu and Ag [35]. The subtle steric and electronic discrimination of alkynes by this Au-catalyzed system allows the heterocoupling of two different alkynes in equimolecular amounts regardless of the nature of the terminal triple bond (Fig. 1.17).
It is not necessary to ligate the Au atoms through ligands to promote the homocoupling of alkynes since very small Au nanoparticles catalyze the aerobic coupling of alkynes [5]. For the latter, O2 is dissociated as catalyzed by the air-tolerant Au nanoparticles, without significant oxidation of the metal. In contrast, ligand-free soluble sub-nanometer metal clusters do not dissociate O2 in the presence of the alkyne and, thus, do not catalyze the aerobic coupling, [6] which makes sense considering the higher affinity of cationic Au atoms for alkynes than for O2. These results exemplify the dramatic catalytic differences that can be found for a given metal in different aggregation forms, in this case Au, and when different ligands and supports are employed.
1.3.1.4 Hashmi Phenol Synthesis
The rearrangement of alkynylfurans to prepare phenol derivatives has been reported by Hashmi et al. using Au salts and complexes [26]. Upon performing the reaction under conditions similar to those reported albeit with a lower amount of AuCl3 (0.4 mol%), the corresponding product was smoothly formed after an induction time, as evidenced by 1H NMR spectroscopy at different times (Fig. 1.18) [53]. MALDI–TOF measurements showed that the reaction started only after the formation of Au clusters comprising 3–4 atoms. These Au clusters can be formed also starting from AuCl and also from supported Au clusters on CeO2 or leached from Au nanoparticles on TiO2, with the assistance of a Brönsted acid.
1.3.1.5 Conia–ene Reaction
The Conia–ene reaction is an early example of Au-catalyzed carbon–carbon bond formation. In a pioneering work, Toste et al. showed that the Au(I) complex AuPPh3OTf (3 mol%) catalyzes the intramolecular coupling of electron-deficient α carbons to carbonyl groups with alkynes, whereas AuCl3 was a very unselective catalyst, and only 30% of the cyclopentane product was obtained with a higher loading (10 mol%) of the Au salt after complete conversion [33]. Upon lowering the amount of AuCl and AuCl3 to 0.02 mol%, no conversion was observed (Fig. 1.19) [53], but under acidic conditions (0.2 mol% of HOTf), the corresponding Au3–6 clusters are formed to catalyze the reaction with similar results as AuPPh3OTf.
1.3.2 Carbon–Heteroatom Bond-Forming Reactions
1.3.2.1 (Ester-Assisted) Hydration of Alkynes (C–O)
This reaction is the first example of catalysis by Au clusters formed in solution, as far as we know [49]. It can also be employed as a catalytic test to prove the presence of Au3–5 clusters since the reaction only proceeds when the Au clusters are present in the reaction media, even starting from part per billion amounts of Au salts, yielding a TON value as high as ~107 in some cases (Fig. 1.20). Notice that this value was substantially greater than any value reported for a non-enzymatic catalyst at room temperature at that time [4].
A systematic study of the cluster formation in different solvents and acids revealed that a variety of very small Au clusters, from 3 to 10 atoms, were formed under reaction conditions, with a size distribution controlled by the nature of both the solvent and the acid, as determined by UV–vis spectroscopy and mass spectrometry. However, Au5 and Au8 clusters stabilized on the dendrimer polyamineamide–ethanol, (PAMAM–OH) were synthesized independently and used as a catalyst, and the results showed that Au5–PAMAM did indeed catalyze the ester-assisted hydration of alkynes, whereas Au8–PAMAM showed a much lower activity, with no induction time in both cases. These results confirm the sensitivity of the reaction to the number of Au atoms in the cluster, showcasing perhaps one of the first examples of this class. It must be noted that the catalytic efficiency of the Au clusters when supported on the dendrimer was at least two orders of magnitude lower than that of those formed in situ in the propargyl alcohol, reflecting the inhibiting effect of ligands during the catalysis with few-atom soluble clusters.
1.3.2.2 Bromination of Aromatics and Alkynes (C–Br)
Together with the ester-assisted hydration of alkynes, the bromination of aromatics was one of the first examples of catalysis by Au clusters (Fig. 1.21) [49]. In this case, the formation of Au7–Au9 clusters occurred in the presence of the solvent 1,2–dichloroethane (DCE). In contrast to the ester-assisted hydration of alkynes, the reaction performed with Au5–PAMAM and Au8–PAMAM showed higher activity for the latter ones, in line with the Au7-9 free clusters.
The ω-bromination of terminal alkynes catalyzed by Au complexes in solution is also a good example for C–Br bond formation catalyzed by Au clusters. Figure 1.22 shows that upon performing the reaction in the presence of AuPtBu3NTf2 (Tf = trifluoromethanesulfonyl) and by systematically decreasing the amount of Au from 2 to 0.1 mol%, a reaction induction time appeared [53]. Excellent yields of the bromated compound were obtained in all cases. Monitoring the reaction by 31P NMR spectroscopy showed the progressive degradation of the Au complex during the reaction, whereas 19F NMR spectroscopy showed the concomitant formation of free triflimidic acid (HNTf2). According to these spectroscopic measurements, the degradation of AuPtBu3NTf2 provides the two elements needed for the formation and stabilization of the Au clusters: ligand-free Au species and a strong Brönsted acid.
Figure 1.23 shows that Au clusters are also formed from colloidal Au nanoparticles (10 ± 2.5) nm solution in HCl media and ω-bromination of phenylacetylene. Thus, this reaction illustrates how bottom–up (from Au salts) and top–down (from Au nanoparticles) synthetic approaches to metal clusters can equally work for a particular reaction. Given that a mixture of Au clusters from 3 to 10 atoms was formed in situ during reaction, it could be possible to carry out at the same time reactions catalyzed by different clusters. Indeed, an excess of N–bromosuccinimide (NBS) together with water present in the reaction medium allowed the one-pot Au-catalyzed hydration of a bromoalkyne to give α,α,’–dibromoketone in a single step in reasonable yield after two consecutive Au-catalyzed reactions, one involving σ C–H activation and the other involving \(\pi\) activation of the alkyne.
1.3.2.3 Hydrosilylation of Alkynes (C–Si)
The hydrosilylation of alkynes gives three different possible vinylsilanes depending on the catalyst used (Fig. 1.24). Extensive research has been performed to obtain and functionalize the β-products (anti-Markovnikov addition), which can be formed in high yield and selectivity with ppm amounts of Pt catalyst or with other metal catalysts including Rh and Ir for the β–(E) product (the most thermodynamically stable) and Ru and Ir for the β–(Z)–vinylsilane. In order to get the α-vinylsilane, Pt3 clusters were made to catalyze the Markovnikov hydrosilylation of terminal alkynes to afford a wide variety of new α-vinylsilanes in good isolated yields using low amounts of catalyst [59]. These clusters can be formed in situ with < 100 ppm of simple Pt compounds or with externally added Pt “Chini” clusters [41].
In order to prove that the Pt clusters were the active catalysts and not the precursors, UV–Vis absorption spectroscopy measurements were performed during reaction at 110 °C, in which the α-isomer is formed. These measurements showed the appearance of new bands at approximately 300 nm, and the fluorescence spectrum confirmed the expected emission band for Pt3–4 (ca. 360 nm according to the Jellium model) when the α product was predominant. In contrast, only the plasmonic band of Pt nanoparticles was observed under β-favored reaction conditions, that is, reaction temperatures <70° C, without any absorption or emission band corresponding to sub-nanometer clusters. These results supported the formation of Pt3–4 clusters during the hydrosilylation reaction at 110 °C with 0.005 mol% of Kardstedt’s catalyst, without nanoparticle formation, and indicate that Pt clusters are the species needed for the α isomer formation. These results were confirmed also by ElectroSpray–Ionization Quadrupole Time-Of-Flight Mass Spectrometry (ESI–QTOF) and zeta potential measurements. Moreover, the Chini clusters [8] [NEt4]2[Pt3(CO)6]3, Na2[Pt3(CO)6]5 and Na2[Pt3(CO)6]10 showed the production of α-vinylsilanes under classical (anti-Markovnikov) reaction conditions. The absence of induction time at the beginning in the reaction and the presence of the Pt3 UV–VIS signals during the reaction confirmed that the Pt3 clusters are the active catalysts for obtaining the α-isomer.
Considering the reactivity trends of the Pt3 clusters, we can discuss the origin of the inverse selectivity toward the hydrosilylation with respect to the traditional Pt compounds. The Chalk–Harrod and a modified Chalk–Harrod mechanism are presented in Fig. 1.25, which is the most accepted mechanism for hydrosilylation of alkynes and alkenes catalyzed by Pt [42, 64]. Once the active catalyst is formed, the mechanism consists of four steps: (1) alkyne coordination to the Pt; (2) silane oxidative addition; (3) migratory insertion in Chalk–Harrod and silylplatination for modified Chalk–Harrod and (4) reductive elimination. Based on this mechanism, the key step that determines the regioselectivity of the reaction is the migratory insertion, which proceeds through hydroplatination for the former and silylplatination for the latter mechanism.
1.3.2.4 Andrussow Reaction (Cyanide Synthesis, C–N)
Hydrocyanic acid HCN is a very versatile molecule produced in multi-ton amounts using the Andrussow process. This process consists of an endothermic reaction between methane (CH4) or carbon monoxide (CO) with ammonia (NH3) at temperatures higher than 500 °C using Pt–Rh gauze catalysts in flow conditions to obtain hydrocyanic acid. Usually, the yields obtained for different Pt precursors are less than 10% with poor selectivity.
\({\text{Pt}}_{2}^{0}\) clusters homogeneously distributed and densely packed within the channels of a metal-organic framework were prepared (Fig. 1.26), unambiguously characterized by different techniques including SC–XRD, and employed as catalysts to perform the reaction of CO and NH3 at nearly room temperature with a high TOF (TOF0 = 1260 h−1). When monoatomic Pt2+ inside the same MOF was used as a catalyst, the TON decreased until 56. Moreover, no induction time was observed for \({\text{Pt}}_{2}^{0}\) clusters, confirming they are the active catalysts [45].
The reaction product was not the expected HCN but NH4CN, a compound only stable below 40 °C but thermodynamically more accessible than HCN. Thus, the extremely high catalytic activity of the supported \({\text{Pt}}_{2}^{0}\) clusters do not only permit to activate CO and NH3 at much lower temperature but also to bypass the reaction manifold to a more exothermic reaction, thus facilitating the gas conversion and shifting the chemical equilibrium to the right. These results with the hybrid material are significant from an economic and environmental viewpoint.
1.3.2.5 Goldberg Coupling (C–N)
The direct coupling of aryl halides with amides is known as the Goldberg coupling, and it has been recently found that sub-nanometer Cu clusters formed by endogenous reduction of Cu salts and Cu nanoparticles in heating amide solvents are active and selective catalysts for this C−N bond-forming reaction (Fig. 1.27). The Cu2–7 clusters were formed from different Cu salts to catalyze not only the Goldberg but also related C–P, C–O and even C–C couplings (Sonogashira reaction). Sub-nanometer Cu clusters generated within a polymeric film show also activity for the C–N coupling and are a good example of metal cluster storage with full stability for months.
1.3.3 Heteroatom–Heteroatom Bond-Forming Reactions
1.3.3.1 Hydrosilylation of Alcohols
Alcohol hydrosilylated compounds are traditionally used as intermediates in organic synthesis. O–Silylation often competes so successfully with C–silylation that protective groups must be used to avoid O–silylation; however, only O–silylated compounds are formed for Pt catalysts used in low concentrations. Specifically for allyl alcohols, it was found that no O–silylation was obtained at 50 mM Pt catalyst concentration, and ~3 and 7% O–silylation occurred when [Pt] is 20 and 10 mM, respectively [75]. Furthermore, much more forcing conditions were required at the lower catalyst concentrations. These results suggest a change in the nature of the active catalyst species. Moreover, during the catalyst preparation, Pt2 clusters were detected.
1.3.3.2 Homocoupling of Thiols
The homocoupling of thiols is another clear example of catalysis by Au clusters. In this case, single Au atoms supported on functionalized carbon nanotubes only show activity in the oxidation of thiophenol with O2 when they aggregate under reaction conditions into Au clusters of low atomicity (see induction period in Fig. 1.28) [5, 10]. The Au5–10 are extremely active for the reaction, with TOFs in the order of 105 h−1, comparable to the activity of sulfhydryl oxidase enzymes. When clusters grow into nanoparticles of diameter ≥1 nm, catalyst activity drops to zero. Theoretical calculations show that only Au clusters of low atomicity are able to simultaneously adsorb and activate thiophenol and O2 and that the strong Au–S interaction in 1 nm Au nanoparticles leads to the formation of very stable RS–Au–SR units that prevent further reaction (Fig. 1.28 right). The combination of activation of both reactants and facile product desorption makes Au clusters excellent catalysts.
In turn, the aerobic thiol coupling is a reaction mechanistically similar to alkyne coupling, where H2O is generated as a by-product after O2 dissociation and coupling on the Au atoms, which, in principle, should not occur on Au nanoparticles since thiols are recurrently used as ligands to generate and stabilize Au nanoparticles [18, 76]. Thus, it is not surprising that the reaction only occurs on few-atom Au clusters since, in contrast to alkynes, the strength of the coordination bond with thiols decreases as the Au particle decreases in size. The isolated Au atoms are not the true catalyst of the homocoupling but just precursors that evolve during reaction to few-atom Au clusters, which are indeed the catalytically active species (see Fig. 1.28).
1.3.4 Hydrogenation Reactions
The hydrogenation of unsaturated bonds is perhaps one of the older transformations with catalytic metals. Typically performed with finely divided metal powders and modernly with metal nanoparticles, the hydrogenation is widely accepted to proceed by H2 dissociation and spillover of the H atoms on the metal and/or support surface. For this reason, the use of supported single metal atoms or clusters was not considered until recently. Indeed, it has been found that not only H2 dissociation [40] but also H2 formation [43] occurs very efficiently over supported isolated metal atoms and clusters [12, 19, 22, 74]. Two representative reaction examples for catalytic clusters follow, although much more can be found in the literature [28, 68].
1.3.4.1 CO2 Methanation
The hydrogenation of CO2 to methane (Sabatier reaction) is one of the oldest metal-catalyzed hydrogenation reactions, which is now revisited due to the urgent need of converting CO2 to useful chemicals and, concomitantly, alleviating its global warming effect [23]. For that, it is convenient to design metal catalytic systems that operate at low temperatures (< 250 °C). It has been recently reported that \({\text{Pt}}_{2}^{0}\) clusters inside a MOF catalyze the reaction at temperatures below 150 °C, and comparison between isolated Pt atoms inside the same MOF and reference catalysts shows that the Pt cluster outperforms the rest of materials tested under the low-temperature conditions, including the industrial catalyst Ru–Al2O3 (Fig. 1.29) [45]. The lack of activity of Pt2+ discards these sites as catalytic active species and indicates that \({\text{Pt}}_{2}^{0}\) is the catalytic sites for the hydrogenation of CO2.
1.3.4.2 Olefin Hydrogenation
Olefin hydrogenation is another typical example of a metal-catalyzed reaction with industrial application [73]. The \({\text{Pt}}_{2}^{0}\) clusters supported in the MOF also efficiently catalyze the hydrogenation of ethylene under industrial reaction conditions, in flow, at much lower temperature (60 °C) than current industrial processes with nanoparticles (200–400 °C) and with a sustained TOF of 250 h−1 (Fig. 1.30) [45]. Moreover, other < C6 alkenes such as propylene, 1, 3–butadiene and 1–hexene, among others reacted similarly well. Also, when isomerically pure E–3–hexene was hydrogenated with \({\text{Pt}}_{2}^{0}\) as a catalyst, the corresponding isomerized intermediate Z–3–hexene was found during reaction, which supports a Langmuir–Hinshelwood type mechanism.
1.4 Conclusions
Ligand-free sub-nanometer metal clusters with a precise number of metal atoms are extremely active and selective catalysts for a variety of organic reactions which include carbon–carbon, carbon–heteroatom and heteroatom–heteroatom bond-forming reactions and hydrogenation reactions, among others.
The synthesis of the tiny metal clusters is simple and can be performed by bottom–up (from metal salts and complexes) and top–down (from nanoparticles) approaches. In solution, mild reducing agents such as amide solvents and alcohols or dislodging agents such as Brönsted acids (HCl, HOTf) are employed, but often, these external agents are not necessary, and the same organic reagents trigger and organize the formation of the catalytically active metal clusters during reaction, provided that the metal is sufficiently diluted to avoid further agglomeration. These soluble metal clusters can be stored either in amide or alcohol solutions or in solids (polymeric films, inorganic oxides) to be used on demand for different organic reactions. For the synthesis of the solid-supported, ligand-free sub-nanometer clusters, much stronger reducing agents, such as NaBH4 or H2, can be employed since the strong interaction between the sub-nanometer cluster and the support avoids further agglomeration. These solid supported clusters are generally more homogeneous in atomicity, spatial distribution and size than those formed in solution and do not require dilution with loadings up to 8 wt% in a MOF.
Modern characterization techniques, including SC–XRD and aberration-corrected TEM, have sufficient technological ability to determine the exact number of atoms, oxidation state and topological distribution of the metal cluster, in other words, a complete structural and electronic information. With this in hand, and also in combination with well-advanced theoretical calculations for cluster chemistry, researchers should now be able to predict the catalytic behavior for a given metal cluster in different reactions and ultimately design the metal cluster needed for a target (and perhaps new) reaction.
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Oliver–Meseguer, J., Leyva–Pérez, A. (2020). Ligand-Free Sub-Nanometer Metal Clusters in Catalysis. In: van Leeuwen, P., Claver, C. (eds) Recent Advances in Nanoparticle Catalysis. Molecular Catalysis, vol 1. Springer, Cham. https://doi.org/10.1007/978-3-030-45823-2_1
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DOI: https://doi.org/10.1007/978-3-030-45823-2_1
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