Abstract
Non-destructive techniques are used widely in the metal industry in order to control the quality of materials. Eddy current testing is one of the most extensively used non-destructive techniques for inspecting electrically conductive materials at very high speeds that does not require any contact between the test piece and the sensor. The present work aims at identifying the Non-destructive testing (NDT) by eddy currents (EC) in its various modeling as well as experimental aspects, the benchmark problems TEAM Workshop 15-1 have been considered to validate a COMSOL-Multiphysics 3D-resolution using a 3D electromagnetic formulation with Whitney edge elements. Our calculations’ findings using COMSOL Multiphysics software are highly reliable and in harmony with the experimental data, this definitely permits us to examine numerous other cases in a perfect way and create a database ready for a study pertinent to inverse problems. The realized experimental setup can be used for Automatic sorting of defective materials in some industrial applications, which can reduce losses and costs and increase quality and efficiency.
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1 Introduction
The modeling of an actual configuration of CND-CF can not generally be obtained analytically and uses numerical methods. Among them, the finite element method (FEM) which allows to take into account complex geometries of probes and parts [1].
Today a wide range of digital tools is available. It is based on the implementation of theoretical models using different mathematical tools including finite element technique. Numerical simulation makes it possible to study the functioning and the properties of a modeled system as well as to predict its evolution. It is very interesting to have a simulation environment that includes the possibility of adding different physical phenomena to the studied model. It is in this philosophy that Comsol Multiphysics has been developed. It is a modular finite element numerical computation software allowing to model a large variety of physical phenomena characterizing a real problem. It will also be a design tool thanks to its ability to manage complex 3D geometries [2].
2 Use of COMSOL Multiphysics in ECT
The release of the software used for the study is the 5.3 a release.
2.1 Formulation
The system of equations in magnetic vector and electric scalar potential to solve is:
\( \vec{\varvec{A}} \) and \( \varvec{V} \) are respectively the magnetic vector potential and electric scalar potential, \( \varvec{v} \) is the magnetic reluctivity and σ the electrical conductivity of the conductive plate [3].
2.2 Geometry
Geometric and electromagnetic characteristics are shown in Table 1.
2.3 Boundary Condition
In all the boundaries of the study domain, the magnetic induction B is supposed tangent and then the magnetic insulation condition (nxA = 0) is imposed (default condition in COMSOL Multiphysics).
2.4 Mesh
The mesh is generated with tetrahedral elements. The entire mesh consisting of 25214 domain elements, 4091 boundary elements, and 419 edge elements (Fig. 2).
2.5 Resolution
The impedance variation ∆Z is a complex number. The real part is computed with the Joule Losses (JL) in the conductive media and the imaginary part is computed with the magnetic energy (WM) in the whole meshed domain (Fig. 3).
3 Experimental Procedures (Team Workshop Problem 15)
The experimental arrangement is shown schematically in Fig. 1. Here, a circular air-cored coil is scanned, parallel to the x-axis, along the length of a rectangular slot in an aluminum alloy plate. Both the frequency and the coil lift-off are fixed and ∆Z is measured as a function of coilcenter position. The parameters for this test experiment are listed in Table 2 (Fig. 4).
5 Conclusion
This work presents a simulation of a 3D ECT problem with the COMSOL Multiphysics 5.3a software. The use of the software to solve this type of problem is detailed and explained. The results of our COMSOL Multiphysics calculations are in very good agreement with the experimental data, this definitely permits us to examine numerous other cases in a perfect way.
References
Lakhdari, A.-E.: Etude de modélisation de capteurs en CND par Courant de Foucault: Application à la détection des fissures, Magister’s thesis, University Mohamed Khider – Biskra, 22 Mai 2011
Fekiri, N.: Transferts de chaleur dans des éléments micro et nano structurés: Simulation et expérimentation par thermographie infrarouge et microscopie SThM, Internship report, 05 Septembre 2013
Helifa, B., Zaoui, A., Feliachi, M., Lefkaier1, I.K., Boubenider, F., Cheriet, A.: Simulation du CND par courants de Foucault en vue de la caractérisation des fissures débouchantes dans les aciers austénitiques
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Khelfi, S., Helifa, B., Lefkaier, I.K., Hachani, L. (2020). Simulation of Electromagnetic Systems by COMSOL Multiphysics. In: Hatti, M. (eds) Smart Energy Empowerment in Smart and Resilient Cities. ICAIRES 2019. Lecture Notes in Networks and Systems, vol 102. Springer, Cham. https://doi.org/10.1007/978-3-030-37207-1_62
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DOI: https://doi.org/10.1007/978-3-030-37207-1_62
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