Keywords

50.1 Introduction

Traditionally, designing a steel moment resisting frame (henceforth referred to as the steel frame) is a trial and error process, seeking designs that are both safe and economical. Safety is ensured by complying with reliability based design standards (e.g., [1, 2, 7], etc.), while cost is evaluated considering the initial construction cost. A design is then selected from several code-compliant candidate designs, based on the cost and other considerations. Due to limitations on design budgets, only a few candidate designs are typically compared, thus the design chosen is likely suboptimal in the sense of cost and/or safety.

To address this economical concern, steel frame design optimization has been studied extensively in past years. These studies have been formulated as either single objective optimization or multi-objective optimization problems. In single objective optimization, an optimization algorithm is employed in place of a trial and error design process, and the entire solution space is explored in search of the most economical design with building codes and other project requirements treated as constraints [12, 25]. When other criteria, such as the number of steel sections [14], and the confidence level of the designs performance are considered as objectives simultaneously with cost, the design optimization process becomes a multi-objective optimization problem ([8, 13, 20, 21]).

A review of literature conveys that robustness of seismic demand to uncertainty is rarely considered in either traditional or optimization-based steel frame design. Due to inherent uncertainty in the construction and operational conditions of the structure, seismic demand may deviate from the expected value. Without considering the robustness of seismic demand to uncertainty, one may reach a design that has a large sensitivity to uncertainty and thus, large variation in performance. Herein, robustness to uncertainty is considered in the context of ‘Robust Design’ as originally proposed by Taguchi [24]. In this paper, a new steel moment resisting frame design optimization approach named robust design optimization is proposed, utilizing robust design concept originally developed and widely used in quality engineering [19, 24]. In the proposed approach, maximum inter-story drift is considered as seismic demand measure, and the ground motion variability is considered as the source of uncertainty. The mean value of maximum inter-story drift is treated as the safety criterion; the standard deviation of the maximum inter-story drift is treated as the robustness criterion, and material weight is treated to represent the cost of the design, and these three criterions are optimized simultaneously. Therefore, the proposed approach leads to a multi-objective optimization problem resulting in a set of competing designs that are economical, safe and robust.

50.2 Robust Design

Robust design, which has been successfully used in industrial and manufacturing engineering to produce high quality products and processes, aims to make a product or response of a system insensitive to (or robust against) “hard-to-control” input parameters (called “noise factors”), by carefully adjusting “easy-to-control” input parameters (called “design parameters” or “control factors”). Two kinds of approaches are most widely used in robust design: (i) the Taguchi method and its variants [19, 24], and (ii) the Robust Design Optimization method [18].

The Taguchi method is fundamentally an experimental design approach, in which orthogonal array is employed to assign design parameters and noise factors [19]. Analysis of mean is performed to characterize design parameters into four categories: (i) design parameters affecting mean and variance of the response, (ii) design parameters affecting variance only, (iii) design parameters affecting mean only, and (iv) design parameters affecting cost only. Design parameters of the first two categories are adjusted to reduce variance; the third category is adjusted to move the mean value of the response to the target value and the last category is adjusted to reduce cost [19]. Though easy to implement, the following limitations of the Taguchi method have made it the subject of criticism ([3, 16]): (i) design parameters cannot always be grouped into four distinct categories; and (ii) due to the inherent experimental nature of the design, only a select few designs may be evaluated and compared, prohibiting a thorough exploration of the design space.

With the development of computational capabilities and progress in the optimization techniques, Robust Design Optimization (RDO) has gained popularity [3]. Three goals of robust design, which are (i) reducing variance in system response, (ii) reducing cost and (iii) adjusting mean value of system response to the target, lead naturally to a multi-objective optimization problem. In some cases, the target value for the mean is specific; in others, the mean value is either maximized or minimized. RDO is advantageous as it can explore the entire solution space to find the most optimum design and straightforwardly evaluate highly nonlinear problems. In the present study, RDO is adopted for the performance based seismic design of steel moment resisting frames.

50.3 Performance Based Seismic Design

In traditional seismic design, preventing collapse and fatality is the only goal, however, in performance based design, structural performance is divided into several levels each corresponding to a seismic hazard level. FEMA 350 supplies a probability based guideline for performance based design of steel frames, in which the ground motion variability and the uncertainty in the structural analysis are considered explicitly [7]. FEMA 350 considers two performance levels, immediate occupancy (IO) and collapse prevention (CP), corresponding to 50% probability of exceedance in 50 years and 2% probability of exceedance in 50 years, respectively. In FEMA 350, performance objective is satisfied probabilistically in that IO performance level has an annual frequency of being exceeded less than 1/100, while CP performance level has an annual frequency of being exceeded less than 1/2500.

Analogous to LRFD design format, in FEMA 350, the performance objectives are satisfied by demand and capacity factor design (DCFD) method [11], instead of direct calculation of the annual frequency of being exceeded. However, in FEMA 350, only median seismic demand is involved in computation of demand to capacity ratio and the subsequent calculation of confidence level, while variation of seismic demand is not considered. In this paper, the authors apply the principles of robust design optimization to performance based design of steel moment resisting frames. Seismic demand, system response of interest, is represented with maximum inter-story drift, which reflects both local and global stability, as well as P-Δ effects [22]. The mean value of maximum inter-story drift, μ drift is considered as the safety measure and the standard deviation of maximum inter-story drift, σ drift is considered as the robustness measure. For the cost measure, initial construction cost, represented by steel material weight is adopted [14]. Ground motion variability, a significant contributor to seismic demand variation [6], is treated as the noise factor. The [1] requirements and FEMA 350 acceptance criteria are implemented as design constraints. The performance based robust design optimization of steel moment resisting frame problem is expressed as follows:

$$ \begin{array}{ll} \mathrm{Find}\ d\ \mathrm{to}\mathrm{minimize}&:\{W(d),\ {\mu_{drift }}(d,z),\ {\sigma_{drift}}(d,z)\} \\ \mathrm{Subject}\ \mathrm{to}&: \mathrm{AISC}\hbox{-}2005\ \mathrm{Code}\ \mathrm{Requirements}; \\ &\quad\mathrm{FEMA}350\ \mathrm{Acceptance}\ \mathrm{Criteria}. \end{array} $$

where W is the steel material weight, d is the design parameters (steel section types), z is noise factor (ground motion variability). It should be noted, μ drift and σ drift are calculated under 2% probability of exceedance in 50 years hazard level, since the consequence of exceeding CP performance is more detrimental.

50.4 Methodology: Multi-Objective Optimization

A general multi-objective optimization problem can be expressed as:

$$ \begin{array}{ll} \mathrm{Minimize}:&\;\mathbf{F}\left(\mathbf{d} \right) = \left[ {{f_1}\left( \mathbf{d} \right)\ {f_2}\left( \mathbf{d} \right)\ \ldots\ {f_l}\left( \mathbf{d}\right)} \right] \\\mathrm{Subject}\;\mathrm{to}:&\;{g_i}(\mathbf{d})\leq 0\;\;i=1,\ldots,n \end{array} $$
(50.1)

with \( f \) representing a single objective function, and g representing a constraint function. Unlike single objective optimization, the purpose of which is to search for a single best design, multi-objective optimization yields a family of optimum designs. When the objectives are uncooperative (i.e., conflicting), a single design optimum for all objectives does not exist in the solution space, which is represented by an unattainable, imaginary point known as the utopia point in Fig. 50.1. There generally exists a set of designs in the solution space (i.e., set {F(d) | \( {g_i}(\mathbf{d})\leq 0 \) for all i}), which are superior to all other designs, while within this set, no design is superior to another in all criteria. These designs constitute a Pareto optimum set (or Pareto front), as illustrated in Fig. 50.1.

Fig. 50.1
figure 00501

Pareto front in a bi-objective space [9]

Hence, the Pareto front can be viewed as a set of designs, which dominate all other designs. The domination relationship is defined as follows: design B is dominated by design A, if A is superior to B in at least one criteria (i.e., fi(d)A < fi(d)B for at least one i), and A is not inferior to B in all other criteria (i.e., fi(d)A ≤ fi(d)B for all other i). If one design is not dominated by any other designs, it belongs to the Pareto front. A Pareto front has the following features: (1) Within the Pareto front, no improvement is possible in one objective without worsening other objectives. Thus, the Pareto front represents a trade-off relationship, in which objectives compete with each other. (2) All other designs in the solution space are known as dominated designs, which are dominated by at least one design in the Pareto front. Various optimization methods have been proposed for solving the multi-objective optimization problem, a comprehensive survey of which is provided by Marler and Arora [15].

50.5 Application: Steel Moment Resisting Frame Case

The proposed performance based robust design optimization is illustrated on a four-story three-bay steel moment resisting frame assumed to be located in Los Angles, California (Fig. 50.2). The two-dimensional frame system in N-S direction is employed as illustrative example, with an assumed dead load of 70 psf for the floor and 56 psf for the roof including the weight of slabs. The live load is assumed to be 40 psf for floor levels and 15 psf for roof level, and the external wall load is assumed to be 30 psf for all levels. A572 grade 50 steel is used for all beams and columns. All beams at the same floor level are grouped into the same section type, and the columns of two adjacent floors symmetric with respect to the vertical center line are grouped together. This grouping results in a total of eight section types, i.e., eight design parameters. During optimization, steel sections are selected from the list of commonly used sections in tradition steel moment resisting frame design given in Table 50.1.

Fig. 50.2
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(a) Elevation view and (b) plan view of the example steel moment resisting frame

Table 50.1 List of columns and beams

Twenty ground motions for both 50%/50 year and 2%/50 year seismic hazard levels developed for the Los Angeles SAC project are used [23]. The ground motions are scaled to match the 50%/50 year and 2%/50 year uniform hazard spectrums through least-square minimization at 0.5, 1, 2 and 4 s. The modal pushover analysis (MPA) procedure proposed by Chopra and Goel [4] is adopted to calculate seismic demand, due to its ability to efficiently yield acceptable accuracy. Structural analysis is performed with open system for earthquake engineering simulation (OpenSEES) [17]. ‘nonlinearBeamColumn’ element with a strain hardening ratio of 3% is used to simulate a column. The nonlinearity of the beam elements is modeled with Ibarra-Krawinkler (IK) model [10].

The formulated optimization problem is solved through NSGA-II [5] by evaluating 500 designs in each generation with a total number of 50 generations. The converged solution, i.e., the acquired Pareto front of the last generation, is shown in Fig. 50.3. For comparison purposes, Fig. 50.3 also depicts the feasible designs of generation 1. Since no designs belong to Pareto front in generation 1, they are termed as ‘Dominated Designs’ in the figure.

Fig. 50.3
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Pareto Front and dominated designs, 3D an plan view (a). 3D view; (b) Relation between weight and σ drift ; (c). Relation between weight and μ drift ; (d). Relation between μ drift and σ drift .

50.6 Discussions

50.6.1 Relation Between μ drift – Cost and σ drift – Cost

The design population of the initial generation and the last generation is illustrated in Fig. 50.3a. As the σ drift -Weight (cost) plot (Fig. 50.3b) clearly indicates, the Pareto front designs are more robust (smaller σ drift ) than dominated designs for identical cost. For identical robustness (σ drift ), Pareto front designs are more economical than dominated designs. From the μ drift -Weight (cost) plot (Fig. 50.3c), the Pareto front designs are observed to exhibit smaller seismic demand (μ drift ) compared to the dominated designs for identical cost, while for designs with identical seismic demand (μ drift ), the Pareto front designs are more economical than the dominated designs.

In general, for given cost, both μ drift and σ drift can be greatly optimized, i.e., with steel weight as 8000 lb, σ drift can be improved from the worst case of 1.6% in dominated designs to the best case of less than 0.6% in Pareto front, and μ drift can be improved from the worst case of 3.7% in dominated design to the best case of around 1.5% in Pareto front. For identical μ drift or σ drift , cost of the designs can also be greatly optimized, i.e., with μ drift as 2%, steel weight can be reduced from the worst case of 100,000 lb in dominated designs to the best case of 7,100 lb in Pareto front; with σ drift as 1%, steel weight can be reduced from the worst case as 100,000 lb in dominated designs to the best case as 6,000 lb in Pareto front.

In the first generation, designs are randomly generated and the code-compliant designs are selected as feasible designs–similar to the trial and error process of inexperienced designers. The implication is that though trial and error process can yield code-compliant designs, these designs are far from being optimum. The designs of the first generation can be improved in terms of both robustness (σ drift ) and cost as observed from Fig. 50.3b and in terms of both seismic demand (μ drift ) and cost as observed from Fig. 50.3c.

Six designs are selected for comparison, for which the steel sections and objective function values are listed in Table 50.2. Designs A, B, C and D are selected from the Pareto front, while Designs b and c are dominated designs. Designs A and D are the lightest design and the heaviest design in Pareto front, respectively. Designs A, B, C and D reflect the tradeoff relationship between cost and safety: the design with smaller μ drift inevitably costs more, and the design with less cost inevitably has larger μ drift . With the tradeoff relationship between cost and μ drift , more informed decision making can be achieved.

Table 50.2 Steel section size and objective values of selected designs

In single objective optimization, potential changes in safety or robustness due to an increase or decrease of project cost is not supplied. With Pareto Front, however, this information becomes readily available. For instance, comparing designs A and C, with material weight increase from 54792 to 80361 lb (by 46.7%), the μ drift will be reduced from 3.48% to 1.57% (by 54.9%). As a result, the decision maker has control on risk and budget associated with the preferred design. A risk-adverse decision maker may choose a design with smaller μ drift with a higher budget, while a risk-prone decision maker may choose a design with a greater μ drift . A decision maker may also evaluate the necessary budget for a project when using a Pareto front.

50.6.2 Relation Between μ drift and σ drift

The data from μ drift -σ drift plot (Fig. 50.3d) indicates a positive correlation between μ drift and σ drift , i.e. designs with a larger μ drift also have a larger σ drift .

The cumulative distribution of the six designs is plotted, as shown in Fig. 50.4. Comparing designs A, B, C and D, the probability of not being exceeded increases from design A to D for identical specified μ drift . Though designs B and b have comparable μ drift , design B is safer than design b, as it has a larger probability of not being exceeded for identical inter-story drift (as μ drift  > 2.7%), due to its smaller σ drift . The same relation between design C and design c is also observed. Thus, for identical μ drift , increasing robustness (reducing σ drift ) has the benefit of increasing safety (smaller probability of being exceeded).

Fig. 50.4
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CDF of inter-story drift of six selected designs

50.6.3 Uniformity Drift Ratio as a Design Efficiency Indicator

Inter-story drift ratio for all six selected designs are plotted in Fig. 50.6. For each design, the maximum inter-story drift occurs at one or two stories for almost all ground motions, known as weak stories. It is apparent from both Fig. 50.5b, c that maximum inter-story drift of designs b and c exhibit a much greater variance than designs B and C. Furthermore, variation of inter-story drift between different stories of designs B and C is also smaller than that of designs b and c. That is to say designs B and C exhibit a more uniform distribution of the inter-story drift. Though designs b and c are heavier than designs B and C, they are inferior designs, as the inappropriate proportioning of stiffness and strength make them prone to weak story mechanism failure, i.e., failure due to excessive inter-story drift at one or several stories.

Fig. 50.5
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Inter-story drift ratio results of all ground motions of six selected designs. (a). Design A; (b). Design B and Design b; (c). Design C and Design c; (d). Design D

Comparing designs A, B, C and D, the uniformity of the inter-story drift decrease from design D to A. With larger strength, design D would be within its linear range. Whereas design A, as the ‘weakest’ design, yields even when subjected to low intensity ground motion. After yielding, the stiffness of design A is greatly reduced, thusly sharply increasing the displacement with a slight increase in force or ground motion intensity. The large σ drift of designs b and c is also caused by the weak story. As observed from Fig. 50.5b, the difference of inter-story drift between different stories is not large for low intensity ground motion, while the difference is greatly amplified as ground motion intensity increases after yielding of the first story, resulting in a much larger variation in maximum inter-story drift.

Merely considering maximum inter-story drift is not sufficient to evaluate a design, as story-wise distribution of inter-story drift is not reflected by maximum inter-story drift. Uniformity drift ratio (UDR), defined as ratio of maximum inter-story drift ratio to roof displacement ratio (ratio of roof displacement to building height), can be employed as indicator of inter-story drift uniformity. According to the definition, UDR should be a value larger than unity, while a smaller UDR indicates a more uniform distribution of inter-story drift.

As for identical cost, Pareto front designs exhibit smaller μ drift , and for identical μ drift , Pareto front designs cost less. Thus, Pareto front designs are more efficient than dominated designs. The traditional trial and error based design is likely to result in dominated designs instead of Pareto front designs, as Pareto front designs occupy a small portion of the solution space. Though Pareto front can be acquired by the multi-objective optimization method, the complex programming of optimization is not practical for practicing engineers, thus simplified method for acquiring Pareto front designs or criteria for ensuring efficiency should be explored. Since inter-story drift is generally positively correlated with strength and stiffness of the corresponding story, thus, UDR is expected to reflect the distribution of strength and stiffness, as a result, it is expected to be a suitable indicator of design efficiency.

To test the applicability of UDR as efficiency indicator, mean value of UDR of the twenty ground motions for Pareto front designs and dominated designs are calculated, as shown in Fig. 50.6. UDR is divided into several ranges. Generally speaking, designs with smaller UDR dominate designs with larger UDR. For every other range of UDR, regions of design are separated clearly, i.e., regions of 1.3<UDR<1.4 and regions of 1.6<UDR<1.8 are not overlapping; the same phenomenon is observed between regions of 1.1<UDR<1.2 and regions of 1.3<UDR<1.4. Since efficient and inefficient designs can be roughly separated with different UDR values, UDR can effectively serve as a design efficiency indicator.

Fig. 50.6
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Uniformity drift ratio distribution for Pareto front designs and dominated designs

In addition, within Pareto front, designs with larger μ drift generally have larger UDR as well. For μ drift less than 1.2%, all Pareto front designs have a UDR less than 1.1, for μ drift between 1.2% and 2.5%, Pareto front designs have a UDR between 1.1 and 1.2, and for μ drift larger than 2.5%, Pareto front designs have a UDR between 1.2 and 1.3. Designs with larger μ drift are driven to the nonlinear range more severely resulting in larger difference in maximum inter-story drift between stories and in turn, leading to larger UDR. Considering the aforementioned ranges for UDR, whether a design is efficient can be determined by both traditional trial and error based and optimization-based design approaches. It should be noted that the requirement is applicable only for the steel frame considered herein. Whether it can be extrapolated to steel moment resisting frame of different stories, or different structure types need to be verified through more studies. Considering the benefits of appropriately proportioning strength and stiffness, UDR requirement should be considered as a valuable design criterion.

$$ \left\{\begin{array}{l}\mathrm{UDR} < 1.1\quad \mathrm{for}\quad\mu_{drift} < 1.2\%; \\ \mathrm{UDR} < 1.2\quad \mathrm{for}\quad 1.2\% < \mu_{drift} < 2.5\%;\\{\rm UDR} < 1.3 \quad \mathrm{for}\quad \mu_{drift} > 2.5\%; \end{array}\right. $$
(50.2)

50.7 Conclusion

In this paper, performance based Robust Design Optimization of steel moment resisting frame was proposed, in which cost, mean value of seismic demand and standard deviation of seismic demand are three objectives, ground motion variability is considered as noise factor, and steel section sizes are sought to minimize the objectives. A four-story three-bay steel moment resisting frame is employed as an example to demonstrate the proposed methodology. The following conclusions are drawn:

  1. (1)

    The methodology proposed can provide a set of competing designs that are economical, safe and robust in the form of a Pareto front, with which structural engineers and stakeholders can make informative tradeoff decisions in a preferred manner.

  2. (2)

    Pareto front designs are superior to dominated designs in terms of cost, safety and robustness, while traditional trial and error method would most probably result in a dominated design (inefficient design) rather than a Pareto front design (efficient design), as Pareto front designs only occupy a small proportion of all designs in solution space.

  3. (3)

    For identical mean value of seismic demand, variation of seismic demand can be reduced through adjusting design variables and a safer design can be achieved.

  4. (4)

    Uniformity drift ratio can be served as design efficiency indicator effectively. Efficient designs generally have smaller uniformity ratio, while inefficient designs generally have larger uniformity ratio. Requirement of uniformity drift ratio conditional on the range of maximum inter-story drift for ensuring efficient designs is suggested. With the suggested requirement enforced, efficient designs can be achieved with the trial and error process without complex optimization.