Abstract
Electrode materials are of decisive importance in determining the performance of electrochemical energy storage (EES) devices. Typically, the electrode materials are physically mixed with polymer binders and conductive additives, which are then loaded on the current collectors to function in real devices. Such a configuration inevitably reduces the content of active species and introduces quite some undesired interfaces that bring down the energy densities and power capabilities. One viable solution to address this issue is to construct self-supported electrodes where the active species, for example transition metal oxides (TMOs), are directly integrated with conductive substrates without polymer binders and conductive additives. In this review, the recent progress of self-supported TMO-based electrodes for EES devices including lithium-ion batteries (LIBs), sodium-ion batteries (SIBs), aluminum-ion batteries (AIBs), metal-air batteries, and supercapacitors (SCs), is discussed in great detail. The focused attention is firstly concentrated on their structural design and controllable synthesis. Then, the mechanism understanding of the enhanced electrochemical performance is presented. Finally, the challenges and prospects of self-supported TMO-based electrodes are summarized to end this review.
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1 Introduction
The immoderate consumption of fossil fuels (coal, oil, natural gas, etc.) for years has resulted in the imminent shortage of these non-renewable resources, environmental pollutions, and greenhouse effects. In this context, renewable energy is widely exploited to revolutionize our current energy structure for a sustainable world [1,2,3,4,5,6,7]. Nevertheless, these renewable sources are highly fluctuant and intermittent making their reliable utilization challenging. To address these intractable issues, the rational combination of them with electrochemical energy storage (EES) devices is highly recognized as a viable solution. Typically, the EES devices can be divided into high-energy density devices, namely batteries (such as lithium-ion batteries (LIBs), sodium-ion batteries (SIBs), aluminum-ion batteries (AIBs), metal-air batteries, and so on), and power capable systems, for example supercapacitors (SCs) based on the principle of electrochemical processes [8,9,10,11,12,13,14,15]. The practical performance of these devices is highly dependent on the properties of the electrode materials. To function in the final devices, the electrode materials have to be physically mixed with the conductive additives and polymer binders which are then coated on the metal current collectors as illustrated in Fig. 1a. Such a slurry-casting electrode usually suffers from several drawbacks. The large interface resistance resulting from a large number of grain boundaries brings about undesirable interfaces declining the charge transport. Then, the auxiliary components including polymer binders and conductive additives have some adverse effects on the specific capacity. Specifically, these additives occupy a high content in the electrodes and reduce the specific capacities [16,17,18]. Recently, the rational design and construction of self-supported electrodes have aroused widespread attention for their capability to effectively solve these drawbacks. Self-supported electrodes refer to electrodes where the active species are directly integrated with the conductive substrates through the in-situ growth of active species on the current collectors or by the assembly of active materials with conductive materials into free-standing architectures, as illustrated in Fig. 1b [19,20,21,22,23,24,25,26]. In contrast to the traditional slurry-casting electrodes, their self-supported counterparts eliminate the use of binders and conductive additives, which not only simplify the electrode processing but also boost the energy density of the EES devices. Besides, the active species can strongly adhere to the substrate that essentially reduces the contact resistance and allow rapid charge transfer [27, 28]. TMOs have been widely considered as versatile electrode materials for both batteries and SCs [29,30,31,32,33]. Due to the rich selection of transition metals, a wide range of TMOs have been demonstrated as powerful electrodes for many energy storage applications, which makes the self-supported TMO electrodes for EES devices a burgeoning research field.
In this review, the recent progress of this emerging topic has been elaborately summarized. Firstly, the state-of-the-art methods to fabricate these electrodes are discussed. Then, some typical examples of self-supported TMO electrodes for use in LIBs, SIBs, AIBs, metal-air batteries, and SCs are discussed to demonstrate their potential in the future EES devices as shown in Fig. 2. Finally, the existing challenges and prospects in this research field are discussed to shed some light on the further development of the prospective field.
2 Design and synthesis of self-supported TMOs electrodes
The self-supported electrodes can be prepared either by in-situ integrating active species on the monolithic substrates or through the assembly of the electrode materials and conductive components into free-standing structures. The typical technologies employed in the fabrication processed include hydro/solvothermal synthesis, electrodeposition, vacuum filtration, pulsed laser deposition (PLD), chemical vapor deposition (CVD), and atomic layer deposition (ALD), to name a few. The progress of the aforementioned two-types of self-supported electrodes is discussed below.
2.1 In-situ growth strategies for preparing self-supported electrodes
2.1.1 Self-supported electrodes based on metal foil substrates
To construct self-supported electrodes through the in-situ growth technologies, the first step is to select a highly conductive substrate, among which the metal foils represent the most widely employed one. Metal-based substrates possess outstanding structural stability and conductivity, and the directly grown active species generally show stronger adhesion to such substrates as well as prohibit the use of conductive additives and polymer binders. Typical examples include Cu foils, Ti foils, stainless steel meshes, and so on, as illustrated in Fig. 2.
The Cu foil is the most commonly used anode current collector for LIBs in the traditional slurry-casting method which makes the Cu foil the choice of substrates for self-supported anodes of LIBs [34, 35, 36]. Cao et al. [37] have fabricated hierarchical CoO nanowire clusters (NWCs) on a pre-treated Cu foil via hydrothermal and annealing treatments which is directly applied as the anode of LIBs (Fig. 3a). The nanowires (NWs) compose of self-assembled ultra-small nanoparticles (NPs) (≈10 nm) contributing to a hierarchical structure. This strategy has then been extended to fabricate self-supported electrodes made of other active species, such as CuO nanorod arrays (NRAs) [19, 38], TiO2/reduced graphene oxide (rGO) nanocomposite [39], CoxMnyNizO nanosheets (NSs) or NWs, [40]. Teng et al. [41] used the PLD to construct low crystalized films made of Fe2O3 NPs on the Cu foil as the anode of LIBs. Then, a hybrid film comprised of SnO2 and TiO2 NPs were prepared by alternative deposition of active species using PLD [42]. The average thickness of the SnO2 and TiO2 is 60 and 10 nm, respectively, and the alternative deposition of them three times contributed to a hybrids film with a thickness of 210 nm. The PLD process shows high applicability and a wide range of metal oxides, such as NiO, CoO, and so on, have been successfully deposited on the Cu foil for robust lithium storage [43, 44]. Because of the excellent conductivity, the Cu foil could also be integrated with the electrochemical deposition process where the amorphous TiO2 nanotube arrays were firmly attached on the Cu foil [45].
In addition to exclusively serving as the current collectors, the metal substrate can also be directly converted into active species. For example, the surface of Cu foil was converted into CuO which was then hybridized with SnO2 for synergistic lithium storage [46]. Yuan et al. [38] realized a facile and scalable in-situ Cu foil engraving modus to prepare a self-supported electrode where CuO NRAs are integrated with the porous Cu framework. Chen et al. [47] used a facile and effective gas-etch method to directly grow CuO/Cu(OH)2 composite on the Cu foil at the ambient temperature. Li et al. [48] successfully prepared porous leaf-like CuO nanoplate arrays electrode on the Cu foil by wet chemical oxidation method. All of these self-supported structures possess ample open space and high specific surface area facilitating the electrolyte migration for enhanced electrochemical performance. In addition to Cu foil, Co foils have also been employed for this purpose. Liang et al. [49] reported an in-situ grown nanocotton-like CoO on the surface of the Co foil via a laser ablation strategy (Fig. 3b). The as-obtained self-supported electrodes not only have a large specific area but also a firm collection between the active materials and current collectors which provides a rapid electronic conduction path. In addition, there are many other researches related to Co-based materials, such as hierarchical Co3O4/rGO/Co3O4 pseudocomposite [50].
Both Cu and Co foils are relatively active which can be corroded during the electrochemical processes. To address this issue, the highly stable Ti foil has been suggested to directly loading active species, among which TiO2 of different morphologies, as film [51], nanowires [52], and nanotubes [53] have been directly loaded. For the enhanced connection with the active materials, Ti NWs array has been anchored on the surface of Ti foils which can penetrate deeply into the network of active species. As shown in Fig. 3c, Zhao et al. [54] introduced Co-based MOFs (Metal–Organic Frameworks) among the Ti NWs, which were then converted into nanostructured Co3O4. The metallic Ti NWs are interconnected with the Co3O4 scaffold that enhances the electron transport. Stainless steel (SS)-mesh is another widely used substrate that is strongly oxidation-resistant for self-supported electrodes [55, 56]. Wu et al. [57] fabricated cobalt carbonated hydroxide NWs grown on smooth SS through a hydrothermal method (SS@Co3O4) and the schematic illustration is shown in Fig. 3d. The substrate is in strong contact with the active materials, which contributes to a low internal resistance.
2.1.2 Self-supported electrodes based on porous metal substrates
The aforementioned metal foils possessing a relatively small specific surface area and are not conducive to load a large number of active materials. In recent years, lots of efforts have been made for developing highly porous metal structures to increase the loading amount of active species [58,59,60]. In this context, three-dimensional (3D) metal textures (e.g., porous Ni, Cu, and Au) have been employed for spacious loading of active species. The most widely employed one is the nickel foam (NF) because of its low cost and facile availability [61,62,63,64,65,66,67,68,69,70,71,72,73]. The successful examples include CoP3/carbon polyhedron/CoO/NF nanoarrays [74], flower-type NiCo2O4/3D graphene-coated NF (3D-GNF) composite [75], porous NiO nanofibers [76], NiO nanorods [77], and so on. Han et al. [78] fabricated the Co3O4 nanohorns on NF (Co3O4/Ni) by a hydrothermal method (Fig. 4a) where the large-scale, dense, and uniform Co3O4 nanohorns are vertically grown on the skeleton of the NF to form a highly porous structure. Then, the nanoplate array of MnO2 was collected on the nanohorns for a hybrid structure. Yuan et al. [79] reported a self-supported composite anode composed of CuO NSs and multi-wall CNTs (MWCNTs) for LIBs (Fig. 4b). The copper was firstly plated on the skeleton of NF. Then, a layer of MWCNTs was coated on the framework through an electrophoretic deposition (EPD) process. After that, the plated Cu was in-situ converted into CuO nanoplates that are interconnected with the MWCNTs for improved conductivity. Despite the great success of employing NFs to load active species for self-supported electrodes, the as-prepared electrodes still contain a high-portion of the void because of the ultra-large pores within the NF that limit the boosting of energy density. As a result, the size of the porous metal current collectors should be essentially reduced to avoid the waste of space. Liu et al. [80] have reported a versatile dealloying process (Cu50Al50 (wt%) alloy was chosen as the precursor) to generate 3D nanoporous Cu (NPCu) foams which were then loaded with Cu2O layers for reversible lithium storage (Fig. 4c). The NPCu revealed a bi-continuous nanoporous structure composed of quasi-periodic copper ligaments and nanopore channels (Fig. 4d) and the size of these pores is much smaller than that of NF. In this regard, the invalid void is significantly reduced. A digital picture of a Cu50Al50 alloy and NPCu foam is shown in Fig. 4e. Such self-supported electrodes show excellent performances because of their good conductivity, mechanical properties, and interconnected porous channels for rapid ions diffusion.
2.1.3 Self-supported electrodes based on porous-carbon substrates
Despite the versatility of porous metal frameworks for constructing self-supported electrodes, the relatively high density of metal elements still limits the content of active species. As a result, porous, flexible, conductive, and stable frameworks made of lighter elements will be appealing. Monolithic carbon-based substrates perfectly combine the above-mentioned characters together and have been widely used to construct self-supported electrodes [81,82,83,84,85,86]. Quite some of these substrates, such as carbon cloth (CC) and carbon fiber paper (CFP), have already been commercially available, resulting in a large number of self-supported electrode based on them. For example, Sun et al. [23] presented the synthesis of 3D array anode of hematite grown on the flexible CC substrate (denoted as N-Fe2O3−x/CC). The fabrication involves a two-step sequential process as shown in Fig. 5a. As shown from the scanning electron microscopy (SEM) observation, (Fig. 5b-d) the nanorods of N-Fe2O3−x /CC showed evident shrinkage and clear split, and such a morphological change results in a larger specific surface area favoring the charge-transfer reaction and ion transport during cycling. Wang et al. [87] firstly combined the facile hydrothermal method and PVD (pulse vapor deposition) to prepare a self-supported α-Fe2O3@Si@C/CC electrode. The strategy is schematically illustrated in Fig. 5e. The as-prepared structure was directly used as a flexible anode for LIBs, which can largely improve the mass-loading of active material and exhibit a simultaneous improvement of specific capacity and cycling performance.
CFPs are another kind of carbon-based substrate to support active materials. Their texture is woven by CNFs with high flexibility and conductivity, making them unique supporting backbones for the controlled growth of active materials for EES. Shen et al. [88] have successfully fabricated NiCo2O4 NWAs covered on carbon textiles by a surfactant-assisted hydrothermal method combined with a post-annealing treatment (Fig. 5f). The NiCo-precursor can be easily grown on the flexible carbon textiles under the hydrothermal condition and form a large-scale conformal coating. More importantly, NiCo2O4 nanowire have independent electrical contact with the underlying carbon fibers, and can be easily extended to grown other TMOs nanostructure on carbon-based substrates. Chen et al. [89] deposited nanostructured α-MnO2 directly on CFP by a simple electrochemical process. Comparing with the conventional electrodes, the self-supported α-MnO2@CFP electrode exhibits a higher capacitance and better rate capability. In another attempt as shown in Fig. 5g, Liu et al. [90] prepared high-purity Co@CoOx/helical CNTs (HNCNTs) on a CFP by a hydrothermal treatment and subsequent CVD.
Graphene, an atomic-thick two-dimensional NSs made of honeycomb-packed carbon atoms, is widely considered as an ideal choice of materials for EES because of its exceptional electronic conductivity, excellent mechanical flexibility, large specific surface area, and light-weight. Ji et al. [91] obtained 3D graphene network and MOF-derived octahedral CuO (3DGN/CuO) composites as a self-supported anode of LIBs. As shown in Fig. 5h, the CVD-derived graphene replicated the 3D network and porous structure of the NF after removal of the Ni template and the obtained 3DGN/CuO bulk material (Fig. 5i) can still keep the completeness after annealing 3DGN/Cu-MOF in air.
2.2 Assembling of active materials with conductive materials for the preparation of self-supported electrodes
To improve the electronic conductivity and mechanical strain of self-supported materials, nanostructured carbon materials (graphene, carbon nanofibers (CNFs), CNTs, etc.) were employed to assemble with TMOs, where carbon materials acted as conductive networks to increase the electrical conductivities and as volume buffers to alleviate internal stress during the cycling process.
Liu et al. [92] fabricated a flexible CuO NSs/rGO hybrid lamellar paper by the combined use of vacuum filtration and a subsequent hydrothermal reduction process. In the synthesis of the CuO NSs/rGO paper (Fig. 6a), the positively charged CuO NSs quickly interacted with the negatively charged GO sheets during the vigorous stirring of the mixed suspensions of GO and as-prepared CuO NSs. Then, a vacuum filtration process was applied to produce a free-standing paper where the CuO NSs were homogeneously embedded within the GO layers, giving rise to a sandwiched structure with good flexibility. After the hydrothermal treatment, the GO was reduced and the interaction between the two components was enhanced.
The combination of CNF mats with TMOs is also considered to be a good candidate of self-supported electrodes. As shown in Fig. 6b, Zhang et al. [93] combined the free-standing 3D CNFs films with highly active NiFe2O4 catalysts (NiFe2O4-CNFs) as the air cathode for Li-O2 batteries. The structural details are reflected from the transmission electron microscope (TEM) image (Fig. 6c) where numerous NiFe2O4 NPs are firmly embedded into nanofibers reflected from the high-resolution TEM (HRTEM) image in Fig. 6c. In addition, the unique 3D networks facilitate the immersion of electrolytes for promoted diffusion of O2 and Li+, and accommodate adequate discharge products. Wang and his colleagues [94] also used the electrospinning and alkali hydrothermal treatment method to prepare self-supported branched TiO2/CNFs (BT/CNFs). The schematic illustration of the synthesis process of the BT/CNFs is shown in Fig. 6d, the as-obtained fibers were fabricated by electrospinning and then carbonized into flexible BT/CNFs. Apart from the aforementioned examples, many other TMOs composite nanofibers are prepared by electrospinning technology [95, 96]. These TMOs composite electrodes usually offered superior cycle and rate performance with a high area density.
CNTs, a tubular structure made up of rolled graphene NSs, possess excellent flexibility and conductivity. The CNTs can be fabricated into free-standing porous networks through a facile solution-processing process. The embeddedness of TMOs into the self-supported CNTs networks can effectively enhance the electrode conductivity and reduce the electrode weight to improve electrochemical properties. A myriad of free-standing electrodes based on the CNTs network, such as WS2/CNTs-rGO [36], Ni1.5Co0.5Px/CNTs [37] and P/CNTs@rGO [38], have been fabricated. Figure 6e illustrated an EES device with CNTs networks-based anode and cathode [97]. The anode is the oxygen-deficient TiO2−x/CNTs battery-type anodes while the cathode consists of activated carbon (AC) particles embedded CNTs networks. Both of these two electrodes were prepared by a flow-direct assembly of the active species and CNTs. Wang et al. [98] showed that Fe2O3/single-walled carbon nanotube (SWNT) composites have the potential application as nanostructured electrodes for various energy devices such as SCs and LIBs. The SWNT films were continuously synthesized by using a CVD technique where Fe2O3 particles were distributed uniformly to occupy the void among the SWNT bundles. Besides, the remaining SWNTs maintain their original continuous interconnected network which is critical for forming stable self-supported electrode with good mechanical and electrical properties. In addition, this fabrication method is tunable and low-cost, and can be expanded to prepare other transition metal compounds/carbon composites with potential applications in flexible membrane electrodes.
3 Self-supported TMO-based electrode materials for EES
3.1 LIBs
TMOs have been considered as promising electrode materials for LIBs because of their multiple chemical valences and morphological characteristics. TMO-based anodes mainly include “NaCl structure” such as MnO, NiO, FeO, CoO, and CuO2, high-valent oxides including MnO2, Fe2O3, Fe3O4, Co3O4, and CuO, and bimetallic oxides such as ZnCoO, NiFeO, ZnFeO, etc. In contrast to the commercially available graphite anode, the TMO-based electrodes have high operating voltages securing improved safety. In general, TMO-based electrodes store lithium ions either using the conversion reaction or the intercalation process which are described below (Eqs. (1)-(2)):
The conversion type anodes consist of iron oxides [99, 100] cobalt oxides, [101, 102] nickel oxides, [103, 104] manganese oxides, [105,106,107] and so on, which generally possess high theoretical specific capacities. Du et al. [74] developed a facile strategy to design self-supporting CoP3/carbon polyhedron (CP)/CoO on the NF for LIBs to reach a high specific capacity, the preparation process is shown in Fig. 7a The internal CoO NWs with a unique microstructure act as bridges to link NF and CoP3/CP (Fig. 7b, c) which not only reinforces the adhesion between active material and NF but also enhances the capacity of whole electrode. As a result, the CoP3/CP/CoO/NF anode exhibits an outstanding specific capacity of 1715 mAh·g−1 at 0.5 A·g−1 which can remain at 1150 mAh·g−1 after 80 cycles (Fig. 7d), demonstrating the good durability. In another attempt, Shao et al. [82] prepared the Fe2O3/CC electrode through conversion of CC supported Prussian blue (PB/CC). Because of the high mechanical strength and flexibility of the CC, the composite electrode maintained a self-standing structure without any collapse and destruction after the high-temperature treatment. Compared with pure CC and Fe2O3, the composite exhibited a higher mass and areal specific capacity, better electrochemical performances as the anode for LIBs. The mass specific capacity of Fe2O3/CC was about 395 mAh·g−1 (an area capacity of 5.1 mAh·g−1) at 100 mA·g−1 with almost no decay after 135 discharge/charge cycles. Specifically, the TMOs contribute to a high lithium storage capacity while the close contact between Fe2O3 and CC improves the cycle stability of electrode. The specific capacity of Fe2O3/CC is 121 mAh·g−1 even at a high current density (500 mA·g−1). The superior rate capability of Fe2O3/CC can be attributed to the high conductivity and flexibility of CC, providing an efficient channel and path for the rapid electron transfer during the electrochemical processes.
Because of the high cost and toxicity of some active elements for lithium storage, more and more efforts have been devoted to partially replacing them with other cheap and environmentally friendly elements. Among them, a series of binary metal oxides such as CuCo2O4 [108,109,110,111], MnCo2O4 [112,113,114,115], CoMn2O4 [116,117,118], ZnCo2O4 [24, 119], ZnMn2O4 [120,121,122,123], Co3V2O8 [124,125,126,127], and NiCo2O4 [128, 129] have also been investigated as electrode materials for LIBs. Wang et al. [130] designed the mesoporous CoFe2O4/CoO NSs assembled from the NWs precursor based on the combination of a hydrothermal synthesis of Co2(CO3)(OH)2 NWs and a thin Fe2O3 coating layer on the surface of the NWs by ALD technique. With the subsequent thermal treatment, the Fe2O3 coated NWs partially fused together to form the NSs structure as the anode of LIBs. The as-synthesized NSs exhibit an ultra-high initial charge capacity of 1705 mAh·g−1 and good cycling stability (1043 mAh·g−1 after 50 cycles). The enhanced lithium storage performance could be ascribed to the unique structure which not only increases the electronic conductivity but also provides more active sites. Zhang et al. [75] have reported both flower- and sheet-type NiCo2O4/3D graphene-coated NF (3D-GNF) hybrids framework as a self-supported anode for LIBs. The fabrication procedure is illustrated in Fig. 7e. The subsequent electrodeposition growth of flower- (Fig. 7f) or sheet-type (Fig. 7g) spinel NiCo2O4 is carried out in a three-electrode electrolytic cell and the crystallinity of the spinel is enhanced via a subsequent annealing. Both samples exhibit high lithium storage capacity (Fig. 7h, i) where the discharge capacities are retained at 985 mAh·g−1 and 805 mAh·g−1 for flower-type and sheet-type NiCo2O4 after 60 cycles, respectively. Then, the reversible discharge capacity is 761 mAh·g−1 for flower-type and 374 mAh·g−1 for sheet-type NiCo2O4 at a current density of 600 mA·g−1. Such excellent performance can be attributed to high volume utilization efficiency with unique morphological characteristics, a well-preserved connection between the active materials and the current collector, a short Li+ diffusion path, and fast electrolyte transfer in the NiCo2O4/3D-GNF structure. The simple preparation process makes the self-supported NiCo2O4/3D-GNF hybrid a potential candidate for commercial applications.
In addition to these conversion-type lithium storage materials, there are quite some TMOs, such as titanium dioxide (TiO2) [131,132,133,134,135,136,137,138,139,140,141] and vanadium oxide (VO2) [142,143,144,145,146,147], storing lithium using the intercalation process. These electrode materials feature with relatively low theoretical specific capacities but outstanding stability.
TiO2 has been extensively studied in recent years due to its natural abundance, low priced, environment friendliness, and long cycle life. Fan et al. [42] have fabricated the self-supported SnO2/TiO2 nanocomposite films with improved electrochemical performance for LIBs. SnO2/TiO2 nanocomposite films showed superb cycle stability (175 μAh·cm−2 at 13.8 μA·cm−2 after 200 cycles,) and high rate capability (111 μAh·cm−2 at 276 μA·cm−2). From the ex situ field emission SEM (FESEM) observation, the cycled SnO2/TiO2 electrode showed less cracks on the surface of material than the pure SnO2 anodes after 200 cycles. The improved stability benefit from the well-designed structure that can effectively mitigate the stress generated during the intercalation/deintercalation of Li+. Moreover, the self-supported electrode was successfully used in flexible quasi-solid-state batteries and displays superior cycling stability.
VO2 has been studied as a promising material for aqueous and nonaqueous rechargeable LIBs, owing to its proper electrode potential and tunnel structure as well as its abundant resource. There have been series of studies about VO2 for lithium storage including various VO2 nanostructures, [148,149,150,151,152,153] and VO2 composites [154, 155]. Li et al. [156] have grown highly crystalline VO2 nanobelt arrays on carbon fiber cloth (CFC) (CFC@VO2(B)) via a facile one-pot solvothermal method successfully. Figure 8a shows a schematic illustration of the formation process which involves “self-assembly”, “exfoliation” and “oriented crystallization/attachment”. The as-prepared CFC@VO2(B) nanobelt array electrodes remain stable while being folded or twisted (Fig. 8b) showing great flexibility, which also exhibit a high initial discharge capacity of 145 mAh·g−1 (Fig. 8c), well cycling stability with capacity retention over 90% after 200 cycles at ~ 9 °C (1000 mA·g−1) (Fig. 8d), and high rate capability at high current densities up to ~ 20 °C (2000 mA·g−1) (Fig. 8e). The homogenous ordered morphology of self-supported array could enhance the effective contact of the electrode and the electrolyte as well as shorten the Li+ diffusion distance. The effective combination of CFC and a high areal mass loading of active materials is a feasible and effective solution to design high performance flexible batteries. Recent progress on self-supported TMOs-based electrodes for LIBs are summarized in Table 1, suggesting promising applications in high-performance LIBs. TMOs-based anode electrodes are, at present, mostly of academic interest until the remaining challenges will be overcome.
3.2 SIBs
SIBs as a complementary alternative to LIBs have received a great deal of attention mainly due to their low price of sodium sources. The storage of sodium also employs conversion and intercalation processes, similar to that of lithium. However, appropriate electrode materials with high capacity and excellent rate capability are still limited due to the slow ion transport, sluggish reaction kinetics, and larger volume changes during the Na+ insertion/extraction process. Therefore, self-supported TMOs have been developed for SIBs to address the intractable issues.
CuO is an attractive candidate by virtue of its huge availability, low cost, environmental friendliness, and high theoretical capacity (674 mAh·g−1). Wang et al. [161] designed high-performance SIBs based on the use of flexible membrane composed of ultrasmall TMO particles. Specifically, the self-supported electrode made of CuO quantum dots uniformly encapsulated in CNFs (2-CuO@C) was constructed via a facile electrospinning method, as shown in Fig. 9a. In the SEM (Fig. 9b) and TEM (Fig. 9c) images, the CNFs are smooth and continuous with the length up to hundreds of micrometers, and the average diameter is about 80 nm, what’s more, the CNFs can prevent aggregation of CuO quantum dots during the prolonged cycling process; the CuO quantum dots are delicately embedded in CNFs with the size of about 2 nm which can significantly improve the utilization rate of electrode materials. The self-supported flexible 2-CuO@C is directly used as the anode for SIBs to elucidate the electrochemical reactive processes with rapid charge and discharge, delivering a high initial reversible capacity of 528 mAh·g−1 at the current density of 100 mA·g−1 (Fig. 9d), and a high rate capability of 250 mAh·g−1 even at 5000 mA·g−1 (Fig. 9e). Such a structure could also secure excellent stability where an ultra-stable capacity of 401 mAh·g−1 over 500 cycles at 500 mA·g−1 was achieved. The simple synthesis method not only can be applied to the TMOs but also to other kinds of active materials and has great potential for practical application, especially in portable energy storage devices. Co3O4 is also widely used as the anode material for SIBs due to its high theoretical specific capacity. However, the poor ionic and electronic transport properties originated from the low electronic conductivity of Co3O4, resulted in poor cycle and rate performance. Its practical use needs to overcome the strike caused by the bigger radius of sodium ion. Liu et al. [162] reported the Co3O4 NPs/CNF mat anodes for SIBs, which was synthesized by a sol–gel electrospinning technique and subsequently carbonization process using poly (vinylpyrrolidone) as the carbon source. The as-prepared Co3O4 NPs/CNF mats demonstrated great enhancement in electrochemical performances with good rate performance and a high reversible capacity of 500 mAh·g−1 after 700 cycles. Electrospinning Co3O4 NPs/CNF mats electrodes not only take advantage of ordered ion and electronic transport path and high mechanical strain, which improve the electronic and ionic transport properties, but also its 3D network nanostructure that could prevent the aggregation of tiny NPs. Such a flexible, self-supported, and high electronic conductivity anode enables promising application for large-scale energy storage and conversion. Wang et al. [163] reported a simple preparation route to controllably fabricate self-supported structure of CuCo2O4 nanodots delicately inserted into N-doped CNFs (3-CCO@C) as an anode for SIBs. The 3-CCO@C composite exhibits high cycling stability (314 mAh·g−1 at 1000 mA·g−1 after 1000 cycles) and high rate capability (296 mAh·g−1 at 5000 mA·g−1), benefiting from the synergetic effect of ultrasmall CuCo2O4 NPs and N-doped carbon matrix which can improve the utilization rate, and thus increase the real specific capacity.
TiO2 based materials are also capable of sodium storage but their performance is largely retarded by the intrinsic low electric conductivity and sluggish diffusion of sodium ions [170,171,172,173,174]. Constructing self-supported electrodes has been demonstrated as an appealing approach to address these intrinsic drawbacks [45, 55, 175]. Wang et al. [94] reported a rational design of free-standing BT/C NFs and the preparation method is described in detail in Fig. 9d. After 1000 cycles, a high discharge capacity of 283.5 mAh·g−1 at a current density of 200 mA·g−1 can be still achieved (Fig. 9f). Even at a high current density of 2 A·g−1, the reversible capacity as high as 204 mA·h·g−1 can still be achieved (Fig. 9g). The high rate performance is mainly due to the capacitive-controlled process instead of diffusion-dominated sodium storage. Figure 9h shows that the proportion of the pseudocapacitive contribution gradually increased from 70.8% to 88.3% with the increase of scan rates. This result revealed that the majority of the capacity originated from surface pseudocapacitive behavior, which strengthened the Na+ insertion/extraction and guaranteed its excellent electrochemical performance. The self-supported hierarchically branched TiO2/C nanofibers with the inherent pseudocapacitive endow this material with promising potential for SIBs and some other flexible electronic devices. Table 1 presents the recent progress of self-supported TMOs as electrode materials for high-performance SIBs. However, there are still some huge challenges for SIBs, including low reversible capacity, unsatisfied Coulombic efficiency and high operating voltage.
3.3 Other batteries
With the large deployment of renewable energy, electrochemical energy storage systems will be of paramount importance and the current LIBs and SIBs cannot fulfill all the requirements for the emerging applications. Therefore, some novel batteries, such as AIBs, metal-air batteries, etc., have been developed [176,177,178].
Al is an abundant, recyclable, environmentally friendly metal and it is much cheaper than that of most other metals used for electrochemical energy storage. Al is attractive as the anode because it has a relatively low standard reduction potential. Most significantly, the high material density (2.70 cm3·g−1) of Al leads to an ultra-high volumetric capacity of around 8046 mAh·cm−3, which is four times higher than that of lithium (2062 mAh·cm−3) [179,180,181,182]. Over the past few years, a series of materials such as Co3O4@MWCNTs [183], bronze-type VO2 holey nanobelts [184], TiO2 nanospheres [185], and TMO NPs@rGO [186] have been explored to pair with the Al foil for AIBs. Due to the high charge density of the Al3+, it could be difficult for Al ions to intercalate into the framework of the active materials [11, 15]. In principle, a suitable intercalation cathode needs a large 2D and/or 3D framework and wide insertion/ extraction channel to stably accommodate Al ions. Chattopadhyay and his colleagues reported the direct growth of nanoscale ZnO on SS through ALD technique (ZnO ALD-E) for Al storage [187]. The surface morphology indicates the formation of typically uniform, dense, homogeneous, pinhole-free, and smooth ZnO film conformal to the underlying substrate (Fig. 10a, b). ZnO ALD-E shows high electrochemical performance as a self-supported cathode for AIBs which manifests an initial discharge/charge capacity is 2563 and 1639 mAh·g−1 (Fig. 10c), and remains at 245 mAh·g−1 at a current rate of 400 mA·g−1 after 50 cycles (Fig. 10d). More importantly, the discharge capacity of the battery with self-supported ZnO-ALD-E cathode is significantly higher than that of batteries fabricated using a conventional slurry-casting ZnO cathode.
The rechargeable metal-air batteries are attractive because of their ultra-high theoretical energy density among the existing EES systems. The reaction principle of metal-air batteries includes the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) on the air electrode, which correspondingly involves the formation and decomposition of metal peroxide during the discharge and charge processes, respectively. However, the carbon-based materials which is a promising candidate for the air electrode will produce metal oxides that could react with carbon to form an insulating metal carbonate layer during the discharge process, resulting in cathode passivation and capacity fading in metal-air batteries. These problems can be circumvented by replacing carbon with self-supported electrodes, where the performance of these electrodes based on Co3O4 [164, 188], MnO2 [107], and NiO [189] have been reported. For example, MnCo2O4 NPs anchored on porous MoO2 NSs that are grown on NF (MCO/MoO2@Ni) we synthesized successfully by Cao et al. [190] acting as a cathode for Li-O2 batteries directly. MnCo2O4 possesses spinel structure which has been reported to be efficient electrocatalysts for the cathode of Li-O2 batteries owing to the variable valence states of Mn and Co. MoO2 shows a metallic conductivity with a low resistivity and high chemical stability and the sheet-like structure can facilitate the oxygen diffusion, transport of electrolyte, and deposition of discharge products. Moreover, MCO/MoO2 directly grown on NF ensured the low interfacial resistance between the catalyst and the current collector. The thickness of the MoO2 NSs is around 20 nm and the average size of MCO NPs is 30 nm (Fig. 10e). This MCO/MoO2@Ni electrode delivers excellent cyclability (more than 400 cycles, Fig. 10f) and rate performance (Fig. 10g). Notably, the battery with this electrode exhibits a high energy efficiency (higher than 85%, Fig. 10h). The long life and high Coulombic efficiency of the MCO/MoO2@Ni cathode could be attributed to the improved electrical conductivity, efficient oxygen diffusion and electrolyte transport, effective O2/Li2O2 conversion, and the synergistic combination of MCO and MoO2. Moreover, Jiang et al. [68] obtained a hierarchically porous three-dimensional MnCo2O4 nanowire bundles electrodes for Li-O2 cell showing a high discharge capacity of up to 12,919 mAh·g−1 at 0.1 mA·cm−2 and excellent rate capability. Even under constrained specific capacities of 500 and 1000 mAh·g−1, Li-O2 batteries could be successfully operated for over 300 and 144 cycles, respectively. Their excellent electrochemical performance is proposed to be related to the conductivity enhancements resulting from the hierarchical interconnected mesoporous/macroporous web-like structure of the hybrid MnCo2O4 cathode, which facilitated the electron and mass transport. Liu et al. [90] synthesized high-purity Co@CoOx/helical nitrogen doped CNTs (Co@CoOx/HNCNTs) on carbon fiber papers, and used them as self-supported cathodes for Al-O2 batteries. The configuration of an Al-air coin cell employing Co@CoOx/HNCNTs-1 h as the self-supported cathode is shown in Fig. 10i, which exhibits an open circuit voltage of 1.48 V (Fig. 10j), a specific capacity of 367.31 mAh·g−1 at the discharge current density of 1.0 mA·cm−2 (Fig. 10k), and a maximum power density of 3.86 mW·cm−2 (Fig. 10l). This work not only proposes an innovative and general strategy for preparing high-purity Co@CoOx/HNCNTs, but also provides valuable guidance for designing and developing Co@CoOx/HNCNTs as self-supported electrodes in the Al-O2 battery, which can be further extended to be used in various metal-air systems. The recent progress of self-supported TMOs in LICs, SICs, Li-O2, and etc. is summarized and presented in Table 1.
3.4 Supercapacitors
Electrochemical capacitors (or SCs) have been deemed to be one of the most promising powerful EES devices, owing to long cycle lives, high power densities, and fast rate capabilities. Depending on their mechanisms for energy storage, SCs can be divided into two types, namely electrical double layer capacitors (EDLCs) and pseudo-capacitors. EDLCs are characterized by the electrostatic adsorption of ions at the electrode/electrolyte interface and the ordinary electrode materials are carbon-based materials, such as AC [191,192,193], graphene [194, 195], and porous carbon [196,197,198], presenting high surface areas, good electronic conductivities, and chemical stabilities. Pseudo-capacitors are based on rapid and reversible faradaic charge transfer with an oxidation/reduction (redox) and/or ion-intercalation process, which could offer substantially higher specific capacitance and energy density than typical EDLCs. The active materials in the electroactive species contain hydroxides, TMOs, and conducting polymers, among them, offering the specific capacitances one order of magnitude higher than that of EDLCs [199,200,201,202,203].
Li et al. [62] reported a series of self-supported electrodes with hierarchical manganese dioxide NSs anchoring on Ni frameworks (Ni/MnO2) by a hydrothermal method for SCs. Such hierarchical NSs of MnO2 can improve its electrolyte-accessible surface area and the NF can effectively enhance its electronic conductivity. The Ni/MnO2-9 electrode reveals the highest areal specific capacitance of 2.31 F·cm−2 at a current density of 1 mA·cm−2 among these electrodes, which can maintain 1.48 F·cm−2 (64.1%) at 20 mA·cm−2, implying excellent rate capability. Furthermore, the Ni/MnO2-9 electrode-based SC exhibits a superior energy density of 160.1 mWh·cm−2, as well as an outstanding cycling stability with 86.8% capacitance retention of the initial capacitance after 9000 cycles. Pan et al. [204] reported a facile method to construct a nanoporous Ni architecture on the surfaces of CC (Ni@CC). By electrodeposition of ultrathin MnOx NSs on the 3D Ni@CC nanoporous (3D MnOx@Ni@CC) current collectors, an areal specific capacitance of 906.6 mF·cm−2 at 1 mA·cm−2 was achieved. Except for monometallic oxides, bimetallic metal oxides such as NiCo2O4 [205,206,207,208], NiMoO4 [209,210,211], MnCo2O4 [212,213,214], and CuCo2O4 [215], have been intensively studied. However, the large-scale practical application of bimetallic oxides in SCs is still restricted by their low energy density, poor rate capability and cycling performance. To obtain electrodes for high-performance SCs, an effective approach is directly growing electroactive materials on various highly conductive substrates such as NiCo2S4@NiMoO4 core–shell NSs on NF [216], NiCo2O4 on NF [169, 217,218,219], NiMoO4 NWs on CC [220], porous NiCo2O4 NSs on carbon fabric [221].
Qu et al. [222] reported the construction of modified CNFs with multiple carbonized channels wrapped by NiCo2O4 NSs (NiCo2O4/MCMF) through CVD, the schematic illustration of the preparation process is shown in Fig. 11a. It is found in the SEM images that all the carbonized channels in NiCo2O4/MCMF are uniformly wrapped by NiCo2O4 NSs (Fig. 11b) which can offer abundant redox active sites for pseudocapacitive reaction and numerous accommodation sites for charge storage. The resultant NiCo2O4/MCMF also shows acceptable mechanical stability to endure external force and small electrical resistance. Profiting from the unique architecture, the NiCo2O4/MCMF electrode exhibits excellent specific capacitance [1541 F·g−1 at 1 A·g−1 and 1120 F·g−1 at 20 A·g−1, (Fig. 11c)] with strong durability [85.8% capacitance retention after 10,000 cycles at 10 A·g−1, (Fig. 11d)]. Furthermore, the asymmetric SCs (ASCs) with high performance were assembled using NiCo2O4/MCMF as the positive electrode and MCMF as the negative electrode. The ASCs exhibit low internal resistance, a large energy density (53.1 Wh·kg−1) and high power density (18,000 W·kg−1) (Fig. 11e), which can act as efficient energy storage devices to supply power without obvious degradation over repeated cycles.
ZnCo2O4-rGO composites prepared by Gao et al. [168] were deposited on the NF substrate through micelles modulated hydrothermal deposition and subsequent annealing treatment to entangle the intertwined NSs with vertical macroporous channels (Fig. 11f, g). The variable valences of Zn, Co elements also endow ZnCo2O4 with high redox activity, therefore can offer high specific capacitance. Hence, ZnCo2O4 with different architectures were widely designed as efficient faradic electrodes of supercapacitors. In Gao’s report, the porous ZnCo2O4-rGO electrode could offer an ultrahigh specific capacitance of 3222 F·g−1 at 1 A·g−1 in an alkali electrolyte, the specific capacitance still retains to be 860 F·g−1 at 20 A·g−1 (Fig. 11h) and exhibits good cycle ability (Fig. 11i). Moreover, when used as positive electrode of a full cell, the ZnCo2O4-rGO//AC ASC delivers a maximum specific capacitance of 139 F·g−1 at 0.5 A·g−1 (Fig. 11j) and therefore an energy density of 49.1 Wh·kg−1 at power density of 400 W·kg−1 (Fig. 11k). More significantly, ASC also exhibits excellent cycle stability with only 6% of the specific capacitance fade after 5000 continuous charge and discharge cycles. The balanced energy density, power density, and high cycle ability highlight the potential of the faradic ZnCo2O4-rGO composite in high performance and long lifetime energy storage devices. TMOs-based electrode materials have shown excellent performance and great potential in increasing both the energy density and the power density. As research goes further, light SCs with high energy density will be realized in the near future, which will play an important role in the field of energy storage.
4 Summary and prospects
In this review, we have systematically summarized the recent progress in self-supported TMOs electrodes from two aspects: synthesizing strategies and their applications in EES system. From the viewpoint of controlled syntheses, the method of synthesizing self-supported electrodes can be mainly divided into the in-situ growth of active species on the current collectors and the assembly of active materials with conductive materials into free-standing architectures via various methods such as PLD, CVD, hydrothermal, annealing, electrospinning, solvothermal, etc. In terms of in-situ growth methods, various substrates such as metal foil substrates (Cu foil, Co foil, NF, and SS etc.), porous metal substrates and carbonaceous substrates (CC, CFP, and CNFs etc.) are used to construct self-supported electrodes. The assembly methods mainly include electrospinning method which combined active materials with carbon-based materials. On the other hand, we also enumerated different energy storage applications including LIBs, SIBs, AIBs, metal-air batteries as well as SCs.
Self-supported TMOs electrodes provide great opportunity for high-performance energy storage devices in terms of their high charge transfer efficiency, and structural stability. The comparison of some typical materials, synthesis methods, and electrochemical performance of different kinds of self-supported electrodes for distinct storage systems are summarized in Table 1. As mentioned in this report, self-supported TMOs electrodes have exhibited outstanding electrochemical performance, achieved significant achievements and shown a great promise in the field of EES. Different electrode materials have their own advantages and shortcoming. For example, carbon-based materials have good cycling stability while their low capacity is deleterious for practical applications. Therefore, more effective strategies are needed to improve the performance of self-supported TMOs electrodes-based EES devices. Further improvements could be made from the following aspects.
-
1.
Metal-based substrates are usually used to prepare nanoarray electrodes. These integrated electrodes have large specific surface area, oriented electronic and ionic transport path, and good electrical conductivity. However, most of them contain high content of auxiliary materials which inevitably reduce the energy density. Additionally, the close contact between the substrates and the nanoarrays is very important for the stability of the EES devices, thus the proper surface treatment of the substrates and the optimization of electrode preparation are highly needed.
-
2.
The preparations of in-situ growth TMOs electrodes still have some disadvantages compared with assembled electrodes. It is urgent to simplify the preparation process and reduce the non-electroactive species weight in the whole electrodes for their further applications.
-
3.
Self-supported TMOs electrodes exhibit excellent electrochemical properties due to the excellent electrical conductivity and reduced size of active species. It is worth noting that the TMOs content in the composites and the size of the active particles are very crucial for the conductivity and ion diffusion of EES.
-
4.
Because of the complicated reaction mechanisms and less researches of TMOs, we still can’t understand them in detail. Although great progress has been achieved already through some researchers’ work, the definite origin of the voltage hysteresis is still unclear in the electrochemical reaction. Apart from this, it’s very important to further study the complex mechanisms which can explain the binary TMOs reaction progress even with two storage mechanisms. This requires collaborative efforts of chemists, physicists and other fields’ researchers.
Self-supported TMOs electrodes not only exhibit their superiority in the field of EES but also are expected to develop their advantages in the field of catalysis. The self-supported catalysts by directly growing the active material on a current collector is considered to be an efficient strategy to expose more active sites, promote diffusion, increase electron transfer resistance and then improve catalytic activity. Therefore, we firmly believe that the self-supported electrodes have bright application prospects in the field of energy storage and catalysis.
Change history
21 August 2021
A Correction to this paper has been published: https://doi.org/10.1007/s42864-021-00115-4
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Acknowledgements
This work was finally supported by the National Nature Science Foundation of China (Grant No. 21975287), the start-up funding support of China University of Petroleum (East China), Taishan Scholar Project (Grant No. ts201712020), Technological Leading Scholar of 10000 Talent Project (Grant No. W03020508), Shandong Provincial Natural Science Foundation (Grant No. ZR2018ZC1458).
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Teng, XL., Sun, XT., Guan, L. et al. Self-supported transition metal oxide electrodes for electrochemical energy storage. Tungsten 2, 337–361 (2020). https://doi.org/10.1007/s42864-020-00068-0
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DOI: https://doi.org/10.1007/s42864-020-00068-0