Abstract
In the present work, the sol–gel synthesis of calcium-deficient hydroxyapatite samples is reported, under four different drip rates, to investigate their effects on their photocatalytic activity in the water splitting reaction, under UV irradiation. The results of the structural and chemical composition characterizations show that the increase in the drip rate has a negative effect on the stoichiometry, inducing significant deficiencies in the calcium and oxygen content. Likewise, the values of the band gap and valence band energies were determined, showing a correlation between them, and the deficiencies of Ca, O and OH induced by the drip rate. Finally, the photocatalytic production of hydrogen in the presence of the synthesized samples was evaluated, showing in all cases production rates much higher than that obtained by using Degussa P25 as a photocatalyst, under the same conditions.
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1 Introduction
Nowadays, the global energy production system is mostly based on the combustion of fossil fuels, representing more than the 85% of the primary world energy production. The increasing worldwide demand of fuel has generated a growing research for alternative energy sources, and, in this direction, hydrogen has been considered as an ideal fuel for the future. Hydrogen itself is not toxic, and its combustion does not create any pollution or greenhouse gases. Currently, there are several techniques to produce hydrogen, such as employing nuclear reactors to energize hydrolysis reactors, combustion of fossil fuels, electrocatalytic processes, electrolysis, thermolysis and photocatalytic water splitting reactions [1,2,3,4,5]. Photocatalysis is considered as a key technology to generate hydrogen fuel, exploiting the absorption and energy conversion mechanisms in irradiated semiconductor materials, to produce hole–electron pairs to split the water molecule, generating (primarily) hydrogen and oxygen; and since the work of Fujishima and Honda [6] on water splitting, thousands of papers have been published on the topic. There are several semiconductor oxides such as TiO2, ZnO2, RuO2, NaTaO3 and CdS, and transition metal oxides, which have been studied as catalysts. The photocatalytic hydrogen production requires essentially the photogeneration of hole–electron pairs, but under the restriction that the conduction band (CB) and valence band (VB) levels satisfy the energy requirements set it by the reduction and oxidation potentials of the H2O molecule, respectively [7,8,9].
Hydroxyapatite, Ca10(PO4)6(OH)2 or HA has been employed more and more frequently as catalysts and catalyst support because, thermodynamically and chemically speaking, it exhibits great stability and there are several methodologies for its synthesis and modification, particularly by the sol–gel route [10,11,12,13,14,15,16,17]. In the field of photocatalysis, some HA-based compounds has been also reported as photocatalyst in the decomposition of dimethyl sulfide, methyl mercaptan and 2, 4 dichlorophenoxyacetic acid [18,19,20,21,22]. In addition, there are some reports of the formation of oxidative radical species as ·O3− and ·OH over non-stoichiometric HA irradiated with UV light. In the field of the hydrogen production, as far as we know, the role of HA was ascribed merely as support of photocatalyst [23], being the HA-based compounds employed in pollution treatment applications [24], reason why the results here presented could be of significant relevance for the advance of the hydrogen production technology.
In the present work, samples of calcium-deficient hydroxyapatite (with chemical formula Ca10−x(HPO4)x(PO4)6−x (OH)2−x, 0 < x < 1, CDHA) were synthesized by means of the sol–gel technique, using four different drip rates during synthesis; and the photocatalytic activity was evaluated on the water splitting by measuring the hydrogen production rate, for each case. The reactor uses alcohol–water mixtures under UV light (λ = 254 nm) for photocatalytic hydrogen production. In addition, the synthesized photocatalyst samples were characterized, by different techniques, determining the structure, chemical composition and optical properties of samples.
2 Materials and methods
For the synthesis of the calcium-deficient hydroxyapatite (CDHA) samples, the following chemical products were employed: calcium nitrate tetrahydrate (Ca(NO3)2∙4H2O, purity ≥ 99%), sodium phosphate (Na3PO4, 96% purity), both purchased from Sigma-Aldrich, and sodium hydroxide (NaOH, Merck; 0.02% K, max.). In addition, commercial Degussa P25 titanium dioxide (TiO2), nanopowder (Rutile/Anatase ratio content, 85:15)—20 nm primary particle size, purity ≈ 99.9% and an superficial area > 30 m2 g−1 (data provided by the supplier)—was purchased through Integrated Nano-Science and Commodity Exchange (INSCX), to establish a comparison of the photocatalytic activity, between P25 and the here synthesized materials.
2.1 CDHA synthesis
As was mentioned in Sect. 1, several sol–gel methodologies can be found in the literature [10,11,12,13,14,15,16,17], some of them following an inorganic route [10,11,12, 16, 17], while others employ organic or organometallic precursors and/or organic surfactants [13,14,15]. In the here reported synthesis, the inorganic sol–gel route was chosen to avoid organic by-products. Anyway, some authors reported methodologies maintaining a strict control of the pH during sol–gel synthesis [10, 15, 16], to ensure the formation of stoichiometric HA, whereas in others the pH evolution was unrestricted [11, 12]. In the present case, the induction of vacancies in the HA crystalline structure is sought by manipulating the pH during the synthesis, through varying the drip rate in the sol–gel synthesis of HA [12]. For this purpose, and considering Eq. (1), aqueous solutions of Ca(NO3)2·4H2O, Na3PO4 and NaOH were prepared at 0.1 M, using deionized (DI) water as solvent.
From the NaOH and Na3PO4 aqueous solutions, a heterogeneous mixture was prepared and then added, drop-by-drop, to the aqueous solution of Ca(NO3)2·4H2O maintained under continuous stirring at room temperature (25 °C). The resulting product was then filtered, obtaining a moist gel. After that, the moist gel was dried (in air atmosphere) at 80 °C during 24 h, to eliminate the excess of DI water. The resulting xerogel was mechanically pulverized, to get a powdered sample of the synthesized compound. Using this procedure, four samples were synthesized at drip rates values of 5, 8, 10 and 17 μl s−1, named here as CDHA_A, CDHA_B, CDHA_C and CDHA_D samples, respectively.
2.2 Experimental details
The X-ray diffraction patterns of all samples were obtained by means of a Bruker X-ray diffractometer, model D-8 Advance, employing the Cu-K line (λ = 1.5418 Å) and for diffraction angle ranging 10° ≤ 2Θ ≤ 70°. The standard corundum powder pattern was used to determine the instrumental width, βinst = 0.047°, correcting the observed peaks width, β, by the corrected peak width βc = (β2 − β 2inst )1/2.
For the study of the elemental chemical composition of the samples, the energy-dispersive X-ray spectroscopy (XEDS) and the X-ray photoelectron spectroscopy (XPS) techniques were used to detect and quantify the chemical elements present in samples. The XEDS spectra were taken by means of a XEDS measurement system, integrated into a JEOL scanning electron microscope (model, JSM-6390LV), averaging over a focusing square surface of 1200 μm wide, and for energy ranging 0.2–15 keV. The survey and high-resolution XPS spectrum was recorded for all samples, by using a K-Alpha X-ray photoelectron spectrometer (Thermo Fisher Scientific Company) with a monochromatic Al Kα X-ray source, microfocused at the source to give a spot size of 400 μm. The samples remain in the pre-chamber for 15 h and later transferred to the analytical chamber with a base pressure of 1 × 10−9 Torr. The survey and high-resolution spectra were collected using analyzer pass energies of 200 and 20 eV, respectively, and in both cases, referenced according to the adventitious C1s peak. The analysis of the obtained data was performed by using Thermo Avantage software.
For the determination of the optical band gap, Eg, the Photoacoustic Spectroscopy (PAS) technique was employed here, for a photon wavelength 206 nm ≤ λ ≤ 288 nm and for a modulation frequency, f = 17 Hz. For that purpose, a home-made PAS measurement system was used, as represented schematically in Fig. 1. The continuous beam emitted by the 200-W Hg Arc lamp (Newport, Mod. 66483) optimized for UV passes through a monochromator (Newport, mod. Cornerstone 130 1/8 m) to obtain a quasi-monochromatic excitation beam. The continuous excitation beam was then modulated by a mechanical chopper (Stanford Research Systems, mod. SR-540), impinging into the optical window of the PAS measurement cell (MTEC, mod. 300). The PAS signal (S, Δϕ) was then filtered and amplified by a lock-in amplifier (Stanford Research Systems, mod. SR 830), using the modulation frequency as reference, to be storage for its further analysis.
The minimum of the valence band, Ev, was determined from analysis of the XPS signals in the UV-photoelectron spectra region, recorded by means of the XPS measurement system previously described, for binding energy ranging − 5 to 8 eV.
The synthesized samples were used as photocatalysts for the production of hydrogen. The water splitting reaction was performed in a closed Pyrex glass reactor (200 ml capacity), connected by a piping system to a gas chromatograph (Gow Mac), to measure the hydrogen production during the reaction at regular time intervals. A UV Pen Ray lamp (254 nm, 4.4 mW cm−2), protected by a quartz tube and enclosed in the Pyrex reactor, was used as excitation source. A schematic drawing of the reactor system is presented in Fig. 2.
3 Results and discussion
3.1 Crystalline structure
Under the conditions described in Sect. 2.2, the X-ray diffraction pattern was acquired for all samples, finding god agreement with the ICDD published crystallographic charts 00-046-0905 and 00-026-1056, corresponding to CDHA and octacalcium phosphate (Ca8H2(PO4)6·5H2O, OCP), respectively (see Fig. 3). The Figure-of-Merit (FoM) values were up to 0.9, in all cases.
Other authors also reported the identified signals (Fig. 3) for OCP and CDHA [25,26,27,28]. As will be seen in the next section, the presence of CDHA and OCP is corroborated by XPS measurements. By means of the Scherrer’s equation, an estimation of the crystallite size, D, is presented at next, analyzing the peaks corresponding to diffraction planes (2 0 1) and (0 0 2) of OCP and CDHA, respectively.
From Fig. 4 and Table 1, the peaks associated with (2 0 1) diffraction plane of the OCP component fit well to a Gaussian profile in all cases, while the peaks associated with (0 0 2) plane of the CDHA component are described by a Pseudo-Voigt profile. Concerning the Pseudo-Voigt profiles, the fitting procedures show shape factors of 0.80497, 0.87534, 0.78631 and 0.75362 for CDHA_A, CDHA_B, CDHA_C and CDHA_D samples, respectively. These values for the shape factor could be related to a particle-size effect in the powdered samples [29,30,31], due in part to the different drip rates employed during synthesis.
3.2 Elemental chemical composition
As was described in Sect. 2.2, the elemental chemical composition, in bulk, was determined from the corresponding XEDS spectrum of each sample, and the results are summarized in Table 2.
Considering the atomic ratios Ca/P and (Ca + O)/P for stoichiometric HA, it is noticed that the XEDS results agree with Ca-deficient hydroxyapatite in all cases [10,11,12,13,14,15,16,17, 32, 33], and that increasing the drip rate, the Ca/P and (Ca + O)/P ratios decrease monotonically. Moreover, the percentage difference between the obtained values for the Ca/P atomic ratios and the corresponding value for stoichiometric HA changes dramatically as function of the drip rate, being a difference of 5.8% for CDHA_A, while for CDHA_B CDHA_C and CDHA_D samples the percentage differences rise to 12.9, 14.9 and 19.0%, respectively. A similar behavior is observed for the (Ca + O)/P ratio of samples, in comparison with the ideal value for HA, being the percentage difference of 8.3 and 10.7% for CDHA_A and CDHA_B samples, and 11.3% for the rest. Considering the previous remarks, and the observed content of oxygen, calcium and phosphorus, it can be concluded an important lack of oxygen and calcium in all samples, as the drip rate increases, being the oxygen lack dominant. Rojas-Trigos et al. reported these observed features in a previous work [12]; however, in the aforementioned work, the identification of oxygen lack as OH-vacancies was discussed only through the behavior of the energy band gap, remaining pendant the discussion about the presence of oxygen vacancies in the phosphate sites. Next, the survey of XPS spectra is displayed (Fig. 5), and the quantification results are summarized in Table 3.
From the results in Table 3, a similar tendency (respect to the drip rate) is observed in the superficial chemical composition, regarding the behavior of the atomic ratios Ca/P and (Ca + O)/P obtained by XEDS. Nevertheless, the observed changes in the percentage difference between the Ca/P and (Ca + O)/P ratio values of the samples, with respect to the ideal values for HA, are less abrupt. As with the bulk elemental quantification by XEDS, the results given by XPS show traces of sodium and high levels of carbon in samples (Tables 2, 3, respectively). While the presence of Na is expected from the precursor solutions, the high content of carbon is mostly due to the adsorption of atmospheric CO2 during the synthesis procedure, since the entire process was performed in the presence of air. Yelten and Yilmaz [34] study the factors affecting the HA synthesized by wet chemical precipitation technique, reporting the presence of carbonate ions due to absorption of atmospheric CO2 during synthesis. Other authors have reported the presence of carbonate ions in HA synthesized by sol–gel technique [10,11,12,13, 17]; and it is worth mentioning that Rojas-Trigos and co-workers reported, in an earlier paper, that the CDHA samples achieved by the sol–gel procedure here employed exhibit a large specific area, ranging 91.85–101.85 m2 g−1—depending on the drip rate value used for the synthesis procedure [12]—which enables the absorption of atmospheric CO2. The traces of fluorine, only detected by XPS, can only be attributed to the water used during synthesis, which was acquired from a local supplier.
The high-resolution XPS measurements show a contribution to the spectra becoming from signals characteristic of several calcium phosphate compounds such as: HA; fluoroapatite (Ca10(PO4)6F2, FA); dicalcium phosphate anhydrous (CaHPO4, DCPA, also known as calcium hydrogen phosphate); dicalcium phosphate dihydrate (CaHPO4·2H2O, DCPD); monocalcium phosphate monohydrate (Ca(H2PO4)2·H2O, MCPM) and OCP [32, 33, 35,36,37,38]. In addition, there are signals of simpler calcium compounds contributing to the XPS spectra, such as calcium oxide, CaO, and calcium carbonate, CaCO3 [39, 40], as shown in Figs. 6, 7 and 8.
In all regions (i.e., Ca2p, P2p and O1s), the presence of signals associated with HA and FA is observed, but considering the amounts of fluorine detected, the contribution of FA could be neglected with the one exception of CDHA_A sample. The revealed presence of characteristic signals of DCPA, DCPD, MCPM and OCP is the second important feature, since they are HA precursors, via hydrolysis reactions under temperatures near or below the synthesis and drying temperatures here employed (25 °C and 80 °C, respectively) [28, 41,42,43,44,45]. In Fig. 9, a better visualization of the wt% content of the calcium compounds, closely related to the apatite structure, is displayed.
Supported by Fig. 9b, d, higher drip rates hinder the formation of HA and CaO while promoting the formation of DCPA, DCPD, MCPM and OCP (see Fig. 9a, c), closely related to the formation of CDHA. At the same time, the quantification of the OH content (in wt%), from the O1s high-resolution spectra, shows an insignificant variance in the values of the sample set, being approximately 0.072 wt% with respect to the mean value 7.16 wt%. These results are consistent with the values of the Ca/P and (Ca + O)/P ratios (Tables 2, 3), supporting the idea that, along with the Ca vacancies, there is a lack on the oxygen content in the apatite structures, been significant the influence of the drip rate. Keeping in mind the results published by Rojas-Trigos et al. [12] on the pH behavior during the sol–gel synthesis as function of the drip rate, a close correlation arises between the pH and the presence of O vacancies and/or OH vacancies.
3.3 Optical properties
Among the different parameters involving in the performance of a material to function as photocatalyst, the optical band gap, Eg, and the valence band energy, Ev, are fundamental to understand its ability to produce electron–hole pairs, needed for the production of reducing and/or oxidizing species which initialize the photocatalytic reactions. These optical properties depend entirely on the crystalline structure, and are strongly affected by the presence of crystalline defects, vacancies, self-interstitial atoms, and substitutional and interstitial impurity atoms. In the particular case of vacancy defects, an energy shift in valence and conduction energy bands has been observed in different materials [46,47,48], as consequence.
3.3.1 Optical band gap determination
If the optical absorption spectrum is known, the optical energy band gap, Eg, can be estimated by constructing the Tauc plot \( h\nu \) versus \( \left[ {h\nu \cdot \alpha } \right]^{1/2} \)—for an indirect band gap semiconductor, being \( h\nu \) the photon energy and α the optical absorption coefficient—and extrapolating the linear region to the abscissa [49, 50]. A technique widely used to obtain the optical absorption spectrum is the Diffuse Reflectance Spectroscopy (DRS), in combination with the Kubelka–Munk theory [51], where the amplitude of the Kubelka–Munk function, F(R), equals to the ratio \( \alpha \cdot \kappa^{ - 1} \), where κ is the scattering coefficient. The PAS technique was chosen instead DRS technique, to obtain directly the optical absorption spectrum, since is less disturbed by light scattering effects than other optical spectroscopic techniques, including DRS, because the PAS signal is generated only by the internal heat generation and diffusion in the sample, as result by the optical absorption and non-radiative thermal relaxation mechanisms [52, 53]. From the PAS data, and considering that the sample holder in the PA cell has a depth d = 0.151 cm, the optical absorption coefficient was estimated by the following expression:
In Fig. 10, the corresponding Tauc plot is presented for each sample, and analyzed by performing a linear extrapolation around the inflexion point, estimating the energy band gap.
The obtained values for Eg are consistent with the measured values reported elsewhere [54,55,56], and with the theoretical calculations performed by different techniques for other authors [56,57,58,59,60]. All the aforementioned published works [56,57,58,59,60] agree that the common factor in the synthesis of non-stoichiometric hydroxyapatite is the presence of Frenkel, Schottky or anti-Schottky defects always involving Ca vacancies and interstitial Ca2+, O and OH vacancies, and (possible) carbonate groups substituting OH− and/or PO −34 . Considering the discussion done in Sect. 3.2, the PAS results and keeping in mind the influence of the possible defects in CDHA in the band structure [56], the behavior of the Eg values could be explained by the presence of Ca vacancies, coexisting with OH vacancies and interstitial OH ions. These crystalline defects are possible by changes in internal energy, due to the pH evolution, through the drip rate, during synthesis.
3.3.2 Maximum valence band energy determination
Closing this section, an analysis of the UV-photoelectron spectroscopic measurement was performed for each sample, determining the Ev values by a linear extrapolation near over the inflexion point in the leading edges, as shown in Fig. 11.
The behavior of the Ev energies, in relation to the increasing values of the drip rate, is exactly the opposite to the observed for the band gap values, showing a shift energy to lower values, as other authors reported for semiconductor structures exhibiting vacancies in their crystalline lattices [46,47,48]. From the PAS and UV-photoelectron spectroscopy measurements, Eg and Ev energies, and the conduction band minimum (CBM) are summarized in Table 4.
The previous results are evidence that the synthesized samples tend to act as n-type, wide band gap semiconductors, supporting the presence of Ca vacancies. In addition, the CBM values place the Fermi level closer to the conduction band in CDHA_A and CDHA_D samples, than for CDHA_B and CDHA_C samples, which is consisting with the coexistence of O vacancies and OH vacancies, in such combination that CDHA_A and CDHA_D samples will would tend to act more as reducing agents than oxidizing agents.
3.4 Hydrogen production efficiency
For the hydrogen production evaluation, a 150 ml of water–methanol solution (in a 1:1 volume ratio) was prepared. Then, 10 mg of synthetized CDHA was added to the water–methanol solution, partially filling up the reactor with the mixture. The reactor was purged with nitrogen, then sealed and connected to a diaphragm pump to inject the sample into the gas chromatograph. The amount of produced hydrogen, under UV irradiation in the presence of the photocatalyst, was measured every hour during an 8-h period. The stability of the photocatalytic hydrogen production (using sample CDHA_A) under the same experimental conditions was assessed during five consecutive production cycles of 8 h. The results of the hydrogen production are summarized in Fig. 12 and Table 5, making a comparison between the performance of the samples and the standard P25 photocatalyst, under the same conditions.
As can be seen from the obtained results, the hydrogen production exhibits a linear evolution in all cases. Also, the production rate decreases as the Ca/P and (Ca + O)/P ratios decrease too, with the one exception of the CDHA_D, which agrees with the coexistence of Ca, O and OH vacancies in CDHA_A and CDHA_D samples. Notice that all samples show higher hydrogen production rates, by 23.9 up to 56.6% (achieving the highest production with CDHA_A sample), than the obtained by employing P25 as photocatalyst, and therefore a better performance in the water split reaction. For CDHA_A sample, the mean hydrogen production value during the cycle evaluations was 6555.63 μmol, with a standard error of mean of 78.96 μmol (Fig. 12b). The maximal and minimal productions during the cycle evaluation were reached at the second and fourth cycles, respectively, occurring a recovery of 2.66% in the production at the end of the fifth cycle. The variations in the cycle-at-cycle productions could be assigned to adsorption–desorption processes, since the CDHA (and in general, apatite structures) exhibits a relatively large specific area. Particularly, it has been reported for the here studied samples, a specific area ranging 91.85–101.85 m2 g−1 [12], i.e., up to twofold the specific area reported for P25 and titanium compounds [61, 62]. Therefore, the CDHA_A sample presents a stable efficiency in the photocatalytic water split reaction, under UV irradiation. Finally, it must be mentioned that the previous results for the CDHA_A sample are competitive, even in comparison with those reported for other photocatalysts, such as ZnS–ZnO composites and Bi2S3 nanorods supported on ZrO2 [63, 64].
4 Conclusions
The synthesis of hydroxyapatite-based photocatalyst samples was achieved, following a low-energy sol–gel route, employing four different drip rates. The structure and elemental chemical composition characterizations corroborate the presence of Ca-deficient hydroxyapatite along octacalcium phosphate and calcium hydrogenphosphate, which are precursors of Ca-deficient hydroxyapatite and tricalcium phosphate (which is a common by-product in Ca-deficient hydroxyapatite synthesis), being the stoichiometry of the synthesized samples strongly correlated to the drip rate. The optical characterizations show that all samples behave as n-type, wide band gap semiconductors, and the samples obtained from the lowest and highest drip rates synthesis tend to act more as reducing agents than oxidizing agents, due to the combined presence of calcium, oxygen and OH vacancies. Because of the presence of such crystalline defects, induced by the drip rates (and therefore, due to the pH during synthesis), all samples exhibit a superior hydrogen production than the titanium dioxide (P25), used here as standard. Particularly, the sample synthesized with the lowest drip rate has a very stable hydrogen production and 56.6% higher the standard under the same conditions.
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Acknowledgements
Authors acknowledge the Instituto Politécnico Nacional, Mexico, for financial support through 1855 SIP multidisciplinary and 20180376 SIP projects. The authors also wish to thank the Laboratorio Nacional de Conversión y Almacenamiento de Energía (LNCAE) of the Instituto Politécnico Nacional, Mexico, for helping with the acquisition of XRD data.
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Rojas-Trigos, J.B., Suárez-Quezada, V., Lartundo-Rojas, L. et al. Sol–gel synthesis and characterization of calcium-deficient hydroxyapatite photocatalysts suitable for hydrogen production: influence of the drip rate in the photocatalytic activity. SN Appl. Sci. 1, 1410 (2019). https://doi.org/10.1007/s42452-019-1465-5
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DOI: https://doi.org/10.1007/s42452-019-1465-5