Introduction

ABS is a widely used thermoplastic material as a result of its good mechanical and physical properties, chemical resistance and processing advantages [1,2,3,4]. However, ABS is highly flammable owing to its chemical constitution, which limits its application in a lot of fields. Therefore, fire retardation is important and necessary for this material [5].

NP has acquired unique applications in a number of polymer systems, and a lot of studies have been done to examine the properties of NP [6,7,8]. NP has been used to delay the volatilization of the degradation products of phosphorous-based flame retardants [8]. NP is a very promising material as a result of char formers consisting of a relatively robust aromatic backbone and polar hydroxyl functionalities [6].

As an organic flame retardant, HMP has good compatibility with ABS. Meanwhile, it is halogen-free flame retardant which is environmentally friendly. Many phosphorus-based flame retardants, such as resorcinol bis(diphenyl phosphate) (RDP) [9, 10] and bisphenol A bis(diphenyl phosphate) (BDP) [11], have been employed as flame retardants for ABS resins with NP. However, most organic phosphorus-based flame retardants used for ABS are liquid, which is not convenient during the manufacture of flame-retarded products [12]. The melting point of HMP is about 78 °C, which facilitates later processing [3]. The decomposition of HMP process began at 378 °C (around that of ABS) (374 °C), which indicates that HMP can play a better fire role in the process of thermal decomposition [3]. Owing to that NP has the extremely strong ability of forming carbon and HMP makes carbon layer more hard, the ABS/HMP/NP gains good flame-retardant performance [3, 13]. The thermal degradation mechanism of HMP has been successfully studied by TG–FTIR [14]. TG–FTIR is an effective tool on studying the degradation products [15]. The TG curve provides the degradation process of composites, and at the same time, the FTIR spectra identify the degradation products of the evolved gases in the process of degradation. Although TG is used widely in thermal analyses study, the composition of evolved gas in the process of degradation cannot be identified and analyzed only by TG. FTIR analyses can identify functional groups as well as elemental composition. On the other hand, FTIR results can be used to identify the functional groups generated in the process of degradation [16]. In other words, FTIR, providing lots of information on mixed gases with functional groups, can be used to analyze the composition of mixture and evaluate some gaseous substances [17]. TG is used widely in thermal analyses study under N2. But in order to simulate the process of combustion, TG–FTIR is used to study thermal degradation mechanism and the cooperative effect between HMP and NP in ABS under air.

The flame-retardant mechanism of ABS/HMP/NP composites is much more complicated as a result of its structure and composition. Considering the composition of evolved gas in the process of degradation can be observed and these gas can be analyzed online, TG–FTIR has already been used widely to study biomass pyrolysis [15, 18] and polymers thermal degradation [19, 20], as well as to examine the gas which is hazardous that may be generated in the process of thermal degradation.

In this study, evolved gases from the process of thermal degradation during TG–FTIR experiment were swept into gas cell immediately by carrier gas. The results of TG and composition of evolved gases obtained through the study provide a lot of information to understand the pyrolysis characteristics of ABS/HMP, ABS/HMP/NP and ABS/NP composites. The results of TG–FTIR indicate that there exists the cooperative effect between HMP and NP in ABS.

Experimental

Materials

ABS (PA-709) was provided by Qi Mei industrial Co., Ltd. (China). NP (2123 MA) was provided by Heng Xin Chemical Reagent Co., Ltd. (China). HMP was synthesized with phosphorus oxychloride, hydroquinone and 2-methylphenol in our laboratory [3].

Sample preparation

Before melt blending, all the components are dried in a vacuum oven at 80 °C for 2 h. The composites of ABS, with HMP and NP, are prepared in a Huck mixer at a temperature of about 190 °C and then molded into plates with a thickness of 3 mm. Table 1 shows the compositions of ABS/HMP, ABS/HMP/NP and ABS/NP as well as their results of LOI and UL-94.

Table 1 Results of LOI and UL-94 tests

Measurements

TG–FTIR analyses of ABS/HMP, ABS/HMP/NP and ABS/NP were performed using a TGA 851 thermogravimetric analyzer interfaced with a Nicolet IS10 FTIR spectrometer. The three samples are placed in different aluminum crucibles in sequence and heated from 50 to 800 °C (10 °C min−1) under air in the same experiments (flow rate = 30 mL min−1). The pyrolysis gas products are transferred to the FTIR spectrometer in the degradation process via a metal pipe (200 °C to avoid condensation).

Results and discussion

TG and DTG analyses

Figure 1 shows the TG and DTG curves for ABS/HMP, ABS/HMP/NP and ABS/NP under air. The TG and DTG curves indicate that all of the three composites decompose in two steps. The first step occurs from 327 to 477 °C, and the second step occurs from 527 to 627 °C. The mass in the first step reduces much more than that in the second step. The decomposition of ABS/HMP/NP in first step follows a similar trend to the decomposition of ABS/NP and is slower than the decomposition of ABS/HMP. Meanwhile, ABS/HMP/NP decomposes much slower than ABS/NP and the residue of ABS/HMP/NP is the highest.

Fig. 1
figure 1

TG and DTG curves of ABS/HMP, ABS/HMP/NP and ABS/NP under air (a TG, b DTG)

The TG and DTG curves are summarized in Table 2. Not only T 1onset of the three samples in this article is similar to the T *onset of Ren [3], but also T 1max is similar to T *max . It is probably because the first degradation step is mainly thermal degradation and only a little oxygen participates in the reaction. The tiny difference is probably owing to the difference of the TG instruments and gas environment. These three samples in this article have T 2onset, while Yan-yan Ren’s have not, which is assigned to the process of combustion under air in the second degradation step in this test.

Table 2 Characteristic parameters of pyrolysis

The first degradation process of ABS/HMP/NP begins at 382 °C, which is higher than that of ABS/HMP (365 °C) and ABS/NP (377 °C). In the first step, the temperature with the maximum mass loss rate of ABS/HMP/NP is 426 °C, which is a little higher than that of ABS/HMP (420 °C) and ABS/NP (422 °C). The maximum mass loss rate of ABS/HMP/NP is 1.38% °C−1, which is a little lower than that of ABS/HMP (1.41% °C−1) and ABS/NP (1.50% K−1). The second degradation process of ABS/HMP/NP begins at 542 °C, which is higher than that of ABS/HMP (530 °C) and ABS/NP (527 °C). In the second degradation process, the maximum mass loss rate of ABS/NP is 0.25% °C−1, which is much higher than that of ABS/HMP (0.10% °C−1) and ABS/HMP/NP (0.09% °C−1). When the second step ends, the remaining residue of ABS/HMP/NP is 7.0%, which is higher than that of ABS/HMP (3.7%) and ABS/HMP/NP (0.6%). All of these indicate that HMP and NP exhibit cooperative effect in ABS. NP plays an important role in the first decomposition step, and HMP plays an important role in the second decomposition step.

FTIR analyses

In Fig. 2, the FTIR gas-phase spectra are generated by the absorption bands of small molecules produced by the degradation of the composites, and characteristic absorbances are assigned in Table 3. CAr–H stretching vibrations are at 3075 and 3033 cm−1, and deformation vibrations of the aromatic ring of CAr–H are at 914, 767 and 695 cm−1. Accordingly, the FTIR gas-phase spectra show some peaks at wave number of 1720 cm−1 (C=O carboxyl stretching vibration) and 1600 cm−1 (C=C in aromatic ring) [7, 21]. The –CH2– group is also detected at 2937 and 2874 cm−1 [7, 22,23,24], and the –OH group at 3600–3800 cm−1 [25]. The free water-peaks are at about 3750 cm−1. The characteristic vibrations of the aromatic phosphate ester are also visible, with the phosphate group P–O–CAr at 968, 1038 and 1170 cm−1 (i.e., 968 cm−1 for the P–O–CAr stretching vibration of pentavalent phosphorus and 1170 cm−1 for the C–O stretching vibration) [23,24,25,26]. The absorption of P=O (1315 cm−1) stretching in newly generated O=P–OH bond has appeared at 1215 cm−1 [27]. Some small molecular gaseous products are also released, including water (the successive peaks from 3400 to 4000 cm−1 and from 1200 to 2100 cm−1) [28], carbon dioxide (from 2265 to 2400 cm−1) [29] and alkyne (2182 and 2110 cm−1) [14]. In order to study the mechanism of the degradation of ABS/HMP, ABS/HMP/NP and ABS/NP, they should be analyzed, respectively.

Fig. 2
figure 2

FTIR spectra of pyrolysis products for ABS/HMP, ABS/HMP/NP and ABS/NP at a 350 °C

Table 3 FTIR spectra band assignments

FTIR analyses of ABS/HMP

Figure 3a shows the three-dimensional (3D) FTIR spectrum for the gases produced during the thermal degradation of ABS/HMP under air. Most of the peaks appear at 35–45 min (400–500 °C), while several peaks appear at about 50 min (550 °C). So ABS/HMP decomposes in a two-step process.

Fig. 3
figure 3

FTIR spectra of ABS/HMP (a three-dimensional diagram corresponding to gases evolved from degradation under air, b FTIR spectra of pyrolysis products of different temperatures under air and c functional group’s peak area at different temperatures)

Figure 3b shows the FTIR of ABS/HMP at different temperatures under air. The curve of FTIR has no peaks but the peak of CO2 before 623 K, which indicates there is little decomposition before 350 °C. From 400 to 450 °C, there are a lot of peaks representing the functional groups such as CAr–H, –CH2–, P–O–CAr, P=O, CO2, –OH and C=C, which indicates that the composite begins to decompose rapidly during the temperature. Then these peaks, representing the functional groups of CAr–H, –CH2– and P–O–CAr, disappear slowly by slowly, while the peak, representing the functional group of CO2, appears again and a new peak, representing the functional group of alkyne, appears at about 550 °C. All of these indicate that the first step is probably the process of thermal degradation, macromolecules being decomposed into micromolecules including many functional groups such as CAr–H, –CH2–, –OH, P–O–CAr, and the second step probably the process of combustion, the layer of carbon being further oxidized into carbon dioxide, water and alkyne.

Figure 3c shows the peak area–temperature curves of some important functional groups (CAr–H, –CH2–, P–O–CAr, alkyne and carbon dioxide) released in the process of the ABS/HMP degradation. The curve of the area of FTIR absorbance peak on functional groups such as CAr–H, –CH2– and P–O–CAr begin arise quickly at about 367 °C, which is similar to the T 1onset (365 °C) shown in Table 2, and reach their only peaks at about 422 °C (T 1max 420 °C). The alkyne releases rapidly from 500 to 650 °C. There are two peaks for the release amounts of carbon dioxide from 350 to 677 °C. One peak is at 420 °C, and the other is at 571 °C, which is similar to the DTG (one peak at 420 and the other one at 589 °C). The semi-quantitative analyses of ABS/HMP indicate that the release of the gas is responding to the mass loss shown in DTG. At the same time, the semi-quantitative analyses further clarify the two-step process of degradation, the first one being thermal degradation and the second one being combustion.

FTIR analyses of ABS/HMP/NP

Figure 4a shows the three-dimensional (3D) FTIR spectrum for the gases produced during the thermal degradation of ABS/HMP/NP under air. Similar to ABS/HMP, most of the peaks appear at 35–45 min (400–500 °C), while several peaks appear at about 50 min (550 °C). Thus, ABS/HMP/NP decomposed in a two-step process, which also agrees with TG and DTG in Fig. 1.

Fig. 4
figure 4

FTIR spectra of ABS/HMP/NP (a three-dimensional diagram corresponding to gases evolved from degradation under air, b FTIR spectra of pyrolysis products of different temperatures under air and c functional group’s peak area at different temperatures)

Figure 4b shows the FTIR of ABS/HMP/NP at different temperatures under air. The curve of FTIR has few peaks before 350 °C, which indicates there is little decomposition before 350 °C. From 400 to 450 °C, there are a lot of peaks representing the functional groups of CAr–H, –CH2–, P–O–CAr, P=O, CO2, –OH and C=C, which indicates that the composite begins to decompose rapidly during the temperature. Then these peaks, representing the functional groups of CAr–H, –CH2– and P–O–CAr, disappear slowly by slowly, while the peak representing CO2 appears again and a new peak, representing the functional group of alkyne, appears at about 550 °C. All of these indicate that the degradation of ABS/HMP/NP shown in Fig. 4 follows a similar trend to ABS/HMP shown in Fig. 3. The first step is probably the process of thermal degradation, macromolecules being decomposed into micromolecules including many functional groups such as CAr–H, –CH2–, –OH, P–O–CAr, and the second step probably the process of combustion, the layer of carbon being further oxidized into carbon dioxide, water and alkyne. There are differences between ABS/HMP/NP and ABS/HMP in the process of thermal decomposition. CO2 is detected before 623 K, which indicates that the initial decomposition temperature of ABS/HMP is lower than that of ABS/HMP/NP. Besides, the peak strength of P–O–CAr for ABS/HMP/NP is weaker than that for ABS/HMP, which means that little gas containing P–O–CAr escapes in the process of thermal decomposition for ABS/HMP/NP.

Figure 4c shows the peak area–temperature curves of some important functional groups (CAr–H, –CH2–, P–O–CAr, alkyne and carbon dioxide) released in the process of the ABS/HMP degradation. The curves of the area of FTIR absorbance peak on functional groups such as CAr–H, –CH2– and P–O–CAr begin arise quickly at about 655 K, which is the same as the T 1onset (382 °C) shown in Table 2, and reach their only peak at about 432 °C (T 1max 426 °C). The alkyne releases rapidly from 500 to 650 °C. There are two peaks for the release amounts of carbon dioxide from 350 to 677 °C, and one peak is at 434 °C and the other is at 579 °C, which is similar to the DTG (one peak at 426 °C and the other one at 600 °C). The semi-quantitative analyses of ABS/HMP/NP indicate that the release of the gas is responding to the mass loss shown in DTG. At the same time, the semi-quantitative analyses further clarify the two-step process of degradation, the first one being thermal degradation and the second one being combustion.

FTIR analyses of ABS/NP

Figure 5a shows the three-dimensional (3D) FTIR spectrum for the gases produced during the thermal degradation of ABS/NP under air. Similar to ABS/HMP and ABS/HMP/NP, most of the peaks appear at 35–45 min (400–500 °C), while several peaks appear at about 53 min (580 °C). Thus, ABS/NP decomposes in a two-step process, which also agrees with TG and DTG in Fig. 1. But there are few peaks than ABS/HMP and ABS/HMP/NP.

Fig. 5
figure 5

FTIR spectra of ABS/NP (a FTIR spectra of pyrolysis products for different temperatures under air and b functional group’s peak area at different temperatures and c three-dimensional diagram corresponding to gases evolved from degradation under air)

Figure 5b shows the FTIR of ABS/NP at different temperatures under air. The curve of FTIR has few peaks before 350 °C, which indicates there is little decomposition before 350 °C. From 400 to 450 °C, there are a lot of peaks representing the functional groups of CAr–H, –CH2–, CO2 and –OH, which indicates that the composite begins to decompose rapidly during the temperature. Then these peaks, representing the functional groups of CAr–H and –CH2–, disappear little by little, while the peak representing CO2 appears again and a new peak, representing the functional group of alkyne, appears at about 550 °C. All of these indicate that the degradation of ABS/NP shown in Fig. 5 follows a similar trend to ABS/HMP shown in Fig. 3 and ABS/HMP/NP shown in Fig. 4. The first step is probably the process of thermal degradation, macromolecules being decomposed into micromolecules including many functional groups such as CAr–H, –CH2– and –OH, and the second step probably the process of combustion, the layer of carbon being further oxidized into carbon dioxide, water and alkyne.

Figure 5c shows the peak area–temperature curves of some important functional groups (CAr–H, –CH2–, alkyne and carbon dioxide) released in the process of the ABS/NP degradation. The curve of the area of FTIR absorbance peak on functional groups such as CAr–H and –CH2– begin arise quickly at about 377 °C, which is the same as the T 1onset (377 °C) shown in Table 2, and reach their only peak at about 427 °C (T 1max 422 °C). The alkyne releases rapidly from 500 to 650 °C. There are two peaks for the release amounts of carbon dioxide from 350 to 677 °C, and one peak is at 426 °C and the other one is at 574 °C, which is similar to the DTG (one peak at 422 °C and the other one at 595 °C). The semi-quantitative analyses of ABS/NP indicate that the release of the gas is responding to the mass loss shown in DTG. At the same time, the semi-quantitative analyses further clarify the two-step process of degradation, the first one being thermal degradation and the second one being combustion.

The comparison of the semi-quantitative analyses

The experimental conditions of the three samples are the same including the same instrument, the same air reservoir, and the time is consecutive. As a result, comparing the semi-quantitative analysis results of the three samples is reasonable.

The content of water in air bottle is invariable, and 3700–3750 cm−1 is O–H stretching vibration. The areas of water-peak are constantly changing before 100 °C, which is owing to that instrument operation instability and that the pipe, connecting the TG and FTIR, has water vapor. After 100 °C, the area of water-peak tends to be stable. As a result of that, there is a little mass loss as shown in TG curves in Fig. 1a after 100 °C and a small amount of decomposition; the area of water-peak after 100 °C cannot be chosen. Since the total water content is the same, the average value of the area from 50 to 100 °C can be introduced as shown in Fig. 6. Before 100 °C, the three compositions have no mass loss as shown in the TG curves in Fig. 1a. The areas of water-peak for ABS/HMP, ABS/HMP/NP, ABS/NP are 0.056, 0.070, 0.082, respectively.

Fig. 6
figure 6

Conversion ratio of different functional groups or elements with the variation of temperatures (a CO2; b –CH2–; c –CAr–H–; d P–O–CAr; e alkyne; f H2O)

Semi-quantitative analysis is based on Beer–Lambert law, and its mathematical expression is

$$ A(v) = \ln \frac{{I_{0} (v)}}{{I_{\text{t}} (v)}} = \ln \frac{1}{T(v)} = K(v)LC. $$
(3.3.1)

A(v), absorbance; I 0(ν), intensity of the incident light; I t(ν), output optical intensity; T(ν), transmittance; K(v), proportionality coefficient of light being absorbed; L, optical path length; C, sample concentration; K(v), proportionality coefficient of light being absorbed.

For the gas, the above mathematical expression can be written as:

$$ A(v) = K(v)PL $$
(3.3.2)

P, the partial pressure of the gas;

$$ A(v) \propto P $$
(3.3.3)

Virial equation applies to all gas environments.

$$ PV = nZRT\;(Z = 1 + B^{\prime } P + C^{\prime } P^{2} + D^{\prime } P^{3} + \cdots ) \, \left( {\text{Virial equation}} \right); $$
$$ n = \frac{PV}{RTZ};\quad n \propto \frac{A(v)V}{RTZ};\quad n \propto \frac{{A_{\text{T}} (v)}}{{A_{0} (v)TZ}} $$
(3.3.4)

n, amount of substance; R, perfect gas equation (constancy); T, temperature; V, volume (constancy); B′, C′, D′…, virial coefficient (function on T).

Compared with the air going into the equipment, the gas generation in the degradation process can be ignored. So Z is the function of T.

A(v) needs to be corrected. The average value of the area for the three samples from 323 K to 373 K can be expressed as A 0 (ABS/HMP 0.056, ABS/HMP/NP 0.070 and ABS/NP 0.082).

$$ A(v) = \frac{{A_{\text{T}} (v)}}{{A_{0} (v)}};\quad n = \frac{{A_{\text{T}} (v)V}}{{A_{0} (v)RTZ}}; $$
(3.3.5)

To clear the conversion ratio of unit mass of element or functional groups into the corresponding gas, the content of the element or functional groups for every sample should be known from Table 4.

$$ a = \frac{nM}{mw} $$
(3.3.6)

α, conversion ratio; M, molar mass of the corresponding molecule; m, the mass of the sample; w, the content of the element or functional groups for every sample.

Table 4 Content of the element or functional groups

Thus, there exists the expression

$$ a = k(T)\frac{{A_{\text{T}} (v)}}{{A_{0} (v)mw}} $$
(3.3.7)

k, correction factor (function on T).

The rise rates of temperature for the three samples are the same and will not affect the comparison of their conversion rate at the same temperature. So the Y-axis can use αk −1 to compare their conversion rate.

Figure 6a shows the conversion ratio of the element of C into CO2 with the temperature increasing. The variation tendency of the conversion ratio for ABS/HMP/NP is similar to that for ABS/HMP and ABS/NP. The conversion ratios of the these three samples arise quickly at about 377 °C and reach their first maximum (ABS/HMP at 420 °C, ABS/HMP/NP at 434 °C and ABS/NP at 426 °C as shown in Table 5), then decline rapidly, and go up quickly at about 500 °C until clamp their second maximum (ABS/HMP at 571 °C, ABS/HMP/NP at 579 °C and ABS/NP at 574 °C as shown in Table 5). The conversion ratios of three samples agree with their TG curves. From 377 to 477 °C, the conversion ratio of the element of C into CO2 for ABS/NP is a little higher than that for ABS/HMP and ABS/HMP/NP. From 577 to 627 °C, the conversion ratio for ABS/NP much higher than that for ABS/HMP and the conversion ratio for ABS/HMP/NP is the least, which is corresponding to the TG curves. This is probably because ABS/HMP and ABS/HMP/NP form tight layer of carbon under the action of phosphoric acid. Figure 6b shows the conversion ratio of the functional group of –CH2– in solid phase into –CH2– in gas phase with the temperature increasing. The conversion ratios of the three samples arise quickly at about 377 °C and reach their maximum (ABS/HMP at 421 °C, ABS/HMP/NP at 427 °C and ABS/NP at 425 °C as shown in Table 5). The conversion ratios of three samples agree with their TG curves. The conversion ratio for ABS/HMP is the highest, while the conversion ratio for ABS/NP is the lowest, which is probably due to the functional group of –OH from NP absorbing the functional group of –CH2– in the first degradation step. Figure 6c shows the conversion ratio of the functional group of CAr–H in solid phase into CAr–H in gas phase with the temperature increasing. The conversion ratios of three samples arise quickly at about 377 °C and reach their maximum (ABS/HMP at 414 °C, ABS/HMP/NP at 420 °C and ABS/NP at 418 °C as shown in Table 5). The conversion ratios of three samples agree with their TG curves. From 377 to 477 °C, the conversion ratio for ABS/HMP is the highest, while the conversion ratio for ABS/NP is the lowest, which is probably owing to –OH from NP absorbing the functional group of CAr–H in the first degradation step. Figure 6d shows the conversion ratio of the functional group of P–O–CAr in solid phase into P–O–CAr in gas phase with the temperature increasing. The conversion ratios of ABS/HMP and ABS/HMP/NP arise quickly at about 377 °C and reach their maximum (ABS/HMP at 414 °C and ABS/HMP/NP at 420 °C). The conversion ratio of ABS/HMP and ABS/HMP/NP agrees with their TG curves. ABS/HMP/NP has no functional group of P–O–CAr. The conversion ratio for ABS/HMP/NP is slower than that for ABS/HMP, which is probably attributed to –OH from NP which can absorb O=P–OH in the first degradation step. Figure 6e shows the conversion ratio of the element of C into alkyne with the temperature increasing. The conversion ratios of the three samples arise quickly at about 800 K and reach their maximum (ABS/HMP at 571 °C, ABS/HMP/NP at 579 °C and ABS/NP at 574 °C as shown in Table 5). The conversion ratios of the three samples agree with their TG curves. From 527 to 627 °C, the conversion ratio for ABS/NP is highest, while the conversion ratio for ABS/HMP/NP is the lowest, which is probably ascribed to the protection from phosphoric-oxygenic compound in the second degradation step. Figure 6f shows the conversion ratio of the element of H in solid phase into H2O in gas phase with the temperature increasing. The conversion ratios of the three samples arise quickly at about 650 K and reach their first maximum (ABS/HMP at 422 °C, ABS/HMP/NP at 424 °C and ABS/NP at 426 °C as shown in Table 5), then decline rapidly, and go up quickly at about 500 °C until clamp their second maximum (ABS/HMP at 569 °C, ABS/HMP/NP at 586 °C and ABS/NP at 565 °C). The conversion ratios of the three samples agree with their TG curves. From 377 to 477 °C, as the first degradation step, the conversion ratio of the element of H in solid phase into H2O in gas phase for ABS/NP is a little higher than that for ABS/HMP/NP and ABS/HMP, which is probably owing to the functional group of –OH from NP which absorbs the functional group of –OH, CAr–H and –CH2– generating in the first degradation step. From 500 to 627 °C, in the second degradation step, the conversion ratio of the element of H in solid phase into H2O in gas phase for ABS/NP declines quickly at 588 °C, while the other two samples do not experience this kind of situation. Meanwhile, from 577 to 627 °C, the conversion ratios of H for ABS/NP and ABS/HMP are much higher than that for ABS/HMP/NP. This is probably because of the protection of carbon layers and phosphoric-oxygenic compound.

Table 5 Temperature at different functional groups’ maximal conversion ratio

All of these pictures in Fig. 6 show that NP can absorb parts of –OH, CAr–H and –CH2– generating in the first degradation step, contributing to the formation of the layer of carbon in the first degradation step [30, 31], and HMP slows down the degradation of the layer of carbon in the second degradation step, achieving the cooperative effect.

Possible mechanism

Based on the analyses mentioned above, it is concluded that the degradation of ABS/HMP/NP has two steps as shown in Fig. 7. In the first step, macromolecules are decomposed into micromolecules containing many functional groups such as CAr–H, –CH2–, –OH, P–O–CAr, and parts of the micromolecules are oxidized into CO2 and H2O. In this process, parts of micromolecules containing functional groups of CAr–H, –CH2– and –OH are absorbed by the functional group from NP and generate H2O, which is in favor of the formation of the layer of carbon and dilute the surrounding air [27]. In the second step, with the increase in temperature, the layer of carbon is oxidized slowly with the protection of phosphoric-oxygenic compound. It is probably that P–O–C, generating in the degradation process, protects the layer of carbon from being oxidized in the second degradation process. In the end, the composition of ABS/HMP/NP is decomposed into carbon dioxide, alkyne and phosphoric acid [14, 32], and phosphoric acid is decomposed into P2O5 [33].

Fig. 7
figure 7

Possible mechanism of ABS/HMP, ABS/HMP/NP and ABS/NP

Conclusions

In this study, the thermal degradation behavior of ABS/HMP, ABS/HMP/NP and ABS/NP is investigated under air based on TG–FTIR analyses. The TG and DTG results indicate that all of three samples decompose via a two-step process. The FTIR analyses demonstrate that the composites are decomposed into micromolecules containing many functional groups such as CAr–H, –CH2–, –OH, P–O–CAr in the first step, whereas the second step is mainly the further oxidization into carbon dioxide and alkyne. The results, comparing the conversion ratio of the functional groups of CAr–H, –CH2–, P–O–CAr with the variation of temperatures for the three samples, demonstrate that the functional group of –OH from NP can absorb parts of micromolecules containing the functional group of –OH, CAr–H and –CH2–, contributing to the formation of the layer of carbon. The results, comparing the conversion ratio of the functional groups of carbon dioxide and alkyne with the variation of temperatures for the three samples, demonstrate that HMP can slow down the degradation of the layer of carbon. The cooperative effect of HMP and NP exists in ABS.