1 Introduction

In recent years, the environmental problems, such as the global warming, the climate change, the depletion of nature resources, and the pollution have become a global challenge. The current conditions encourage the urgent need for the alternate as well as clean energy production. The rare-earth ion-based inorganic luminescent materials with excellent luminescent properties have been widely studied and used in various application fields, such as lighting, back-lighting for displays, and visible light communication (VLC) among others [1,2,3]. White light-emitting diodes (w-LEDs), as a new generation of light source, possess several typical merits, for instance, environment-friendliness, low electricity consumption, long life span, small volume, and fast response [4,5,6]. The commercial w-LEDs are mainly composed of blue InGaN-based LEDs and broadband yellow-emitting Y3Al5O12:Ce3+ (YAG:Ce3+) phosphors [7]. However, the deficiency in the red component of w-LEDs leads to a poor color-rendering index (CRI) and high correlated color temperature (CCT) [8, 9]. In addition, their spectra are far beyond the sunlight and thus, the w-LEDs devices are unsuitable for the indoor lighting. In order to overcome these issues, many researchers focused on w-LEDs with lower CCT and higher CRI [10, 11] and provided several solutions. Among them, a near-ultraviolet (NUV) LED coated with tricolor phosphors to fabricate w-LEDs is regarded as a potential candidate.

The borate crystals are excellent host structures for phosphors due to their inherent properties of large bandgap and covalent bond energy. Recently, different tricolor borate phosphors excited by NUV-LEDs have been reported, such as blue phosphors like NaSrBO3:Ce3+ [12], green phosphors such as Sr2MgB2O6:Tb3+, Li+ [13], and red phosphors like SrAl2B2O7:Eu3+ [14]. The aluminum borate phosphors have been widely investigated recently owing to their lower synthetic temperature, excellent physical, and chemical stabilities [15, 16]. The synthesis temperature of Eu3+-doped boron-contained phosphor is generally less than 1000 °C and crystal particle size is generally around 10 μm. In the meanwhile, the Eu3+-doped boron-contained phosphors have the good quantum yield and generally exceed 10%, for instance, the CaB6O10:Eu3+ phosphor is 27% [17] and the Ba3Lu2B6O15:Eu3+ phosphor is 17% [18]. The emission peaks have the band around 593 nm belong to 5D0-7F1 transition and the band around 612 nm belong to 5D0-7F2 transition. According to the Judd–Ofelt theory [19, 20], the prohibited electric dipole transition 5D0-7F2 is very sensitive to the lattice environment, but the magnetic dipole transition 5D0-7F1 is not affected by the lattice environment of Eu3+ ions. If Eu3+ occupies inversion center sites in the situation, the magnetic dipole transition 5D0-7F1 is the main transition, showing orange–red emission. Conversely, the electric dipole transition 5D0-7F2 is the main transition mode. By mixing with phosphors of other colors, it is possible to fabricate white LEDs with excellent performance in NUV excitation or blue excitation. To the best of our knowledge, there are no reports in literatures devoted to luminescence properties of Eu3+-doped SrBAlO4 phosphors.

In this paper, we report on novel orange–red SrBAlO4-based borate phosphors, which are obtained at 820 °C by conventional solid-state reaction methods. The concentration quenching, critical transfer distance, as well as Commission Internationale de l’Eclairage (CIE) chromaticity coordinates of Eu3+-doped SrBAlO4 phosphors are also analyzed. We have also carried out spectral optimization on circadian action factor (CAF) and color rendering of white light based on proposed Eu3+-doped SrBAlO4 phosphors. All results indicate that the Eu3+-doped SrBAlO4 phosphor is a kind of potential orange–red-emitting materials possibly applied in the healthy lighting fields.

2 Experimental

In this experiment, a series of Sr1-xBAlO4:xEu3+ phosphors (x = 0.03, 0.05, 0.07, 0.09, 0.11, and 0.13, respectively) were fabricated via a conventional high-temperature solid-state reaction method. The reagents of SrCO3 (AR), H3BO3 (AR), Al2O3 (AR), and Eu2O3 (4 N) were mixed in the stoichiometric proportion and put together in an agate mortar. The amount of H3BO3 was added in excess of 3% to compensate its evaporation losses during the synthesis process. Then, the mixtures were transferred to a corundum crucible, heated in a muffle furnace at 350 °C for 3 h and subsequently annealed at 820 °C for 12 h in the air.

The X-ray diffraction (XRD) patterns were applied for the crystal analysis using the Panalytical X-pert PRO Diffractometer with Cu Kα (40.0 kV, 30.0 mA) radiation (λ = 1.5418 Å). The thermogravimetric analysis (DTA) and the derivative thermogravimetric (DTG) curves dependent on temperature were obtained by an STA 449 F5 simultaneous thermo-analytical instrument. The photoluminescence excitation (PLE) and photoluminescence (PL) spectra were tested by a Hitachi F-7000 spectrometer equipped with a 150-W Xenon lamp as an excitation source. The PL decays and the temperature-dependent PL spectra were recorded by an OmniFlow 990 spectrometer. A Keysight Technologies B2912A instrument was used to supply the electrical current for the LED chips. The surface morphology and grain size of as-prepared samples were observed by a Hitachi SU-70 field-emission scanning electron microscope (FE-SEM). The spectral calculation for circadian action and color-rendering properties was done using the self-designed calculation software. All measurements were performed at room temperature.

3 Results and discussion

3.1 Phase formation of Sr1-xBAlO4:xEu3+ phosphors

Figure 1 provides DTA/DTG curves of the stoichiometric mixture of SrCO3, H3BO3, and Al2O3, which are heated from the room temperature to 900 °C with a heating rate of 10 °C/min in the air. The weight loss before 550 °C is mainly contributed to the release of CO2 and H2O from the decomposition of starting materials. The DTG shows an obvious peak at about 820 °C, corresponding to a quick weight loss in the moment temperature, and it determines the sintering temperature of SrBAlO4:Eu3+ to be 820 °C. The SEM image shown in the inset of Fig. 1 reveals the surface morphology of phosphors, and the well-separated particles are approximately 4–8 µm.

Fig. 1
figure 1

The DTA / DTG curves of as-synthesized SrBAlO4 with the heating rate of 10 °C/min and the inset shows the SEM image of the phosphor

Figure 2a illustrates the schematic of the SrBAlO4 crystal structure is orthorhombic with a space group of Pccn, featuring the lattice parameters of a = 15.17 Å, b = 8.86 Å, c = 5.48 Å, and V = 736.55 Å3 [21]. It is obvious that Sr2+ and Al3+ ions in SrBAlO4 are sixfold (CN = 6, r = 1.18 Å) and fourfold (CN = 4, r = 0.39 Å) coordinated by O2− ions. However, Eu3+ has four ways of coordination and ionic radius (CN = 6, r = 0.947 Å, CN = 7, r = 1.01 Å, CN = 8, r = 1.066 Å, and CN = 9 , r = 1.12 Å). Due to the coordination number and similar ionic radius, we deduce that Eu3+ ions (CN = 6, r = 0.947 Å) will substitute Sr2+ (CN = 6, r = 1.18 Å). XRD patterns of SrBAlO4 and Sr1-x BAlO4:xEu3+ (x = 0.03, 0.05, 0.07, 0.09, 0.11, and 0.13) phosphors with different Eu3+ doping contents (x) as shown in Fig. 2b. It can be noticed that almost all the diffraction peaks can be well indexed to the standard ICSD-28107 card with seldom interfering peaks [21], suggesting that a pure crystalline compound is obtained. It indicates that doped Eu3+ doping has not led to obvious changes in the host structure.

Fig. 2
figure 2

a The crystal structure of SrBAlO4 (ICSD-28107) and b the XRD patterns of Sr1-xBAlO4:xEu3+ (x = 0.03, 0.05, 0.07, 0.09, 0.11, and 0.13, respectively) phosphor

3.2 Luminescence properties of Sr1-xBAlO4:xEu3+ phosphors

The photoluminescence excitation (PLE) and photoluminescence (PL) spectra of Sr1-xBAlO4:xEu3+ phosphors are presented in Fig. 3. A series of excitation bands can be observed in PLE spectra monitored at 593 nm, as presented in Fig. 3a. At the same time, the electronic energy-level diagram for Eu3+ in SrBAlO4 is sketched in Fig. 3d. It can be observed that a strong absorption band from 230 to 300 nm centered at 256 nm that corresponds to the charge transfer band (CTB) from oxygen (O2−) to the Eu3+. The other sharp peaks centered at 319 nm (7F05H6), 362 nm (7F05D4), 382 nm (7F05L7), 394 nm (7F05L6), 417 nm (7F05D3), 465 nm (7F05D2), and 532 nm (7F05D1), respectively, in combination with Fig. 3a.

Fig. 3
figure 3

a Excitation em = 593 nm) spectra. b Emission (λex = 394 nm) spectra. c Luminescence spectra at various excitation wavelengths. d Electronic energy-level scheme for Eu3.+ in SrBAlO4

The PL spectra of Sr1-xBAlO4:xEu3+ phosphors are displayed in Fig. 3c, when they are excited by various excitations, and the results show that the best excitation wavelength of Sr0.91BAlO4:0.09Eu3+ phosphors is 394 nm at the NUV bands. On the other hand, the PL spectra, excited by 394 nm, indicate that this phosphor exhibits a yellow emission at 593 nm and a red emission at 614 nm as shown in Fig. 3b. These two peaks are attributed to 5D0-7F1 and 5D0-7F2 transitions of Eu3+ ions. The other sharp peaks centered at 652 nm (5D07F3) and 703 nm (5D07F4). Since the Eu3+ occupies inversion center sites in the situation, according to the Judd–Ofelt theory, 5D0-7F1 transition should be relatively strong to 5D0-7F2 transition. Therefore, Sr1-xBAlO4:xEu3+ phosphors mainly radiate an orange–red emission under the NUV excitation.

In order to obtain the phosphors with the brightest emission Sr1-xBAlO4:xEu3+ phosphors (x = 0.03 to 0.13 with an increment of 0.02) are synthesized. The PL spectra of these phosphors under the excitation of 394 nm are plotted in Fig. 4a. It can be seen that the emission intensity rises first and is peaked at x = 0.09 with the increasing concentration of Eu3+ ions. As the concentration of Eu3+ continues to increase, the PL intensity gradually decreases due to concentration quenching effects. This quenching action is frequently ascribed to non-radiative energy migration of Eu3+ ions. Accordingly, it is determined that the optimal concentration of Eu3+ in series of phosphors is x = 0.09.

Fig. 4
figure 4

a The emission intensity Sr1-xBAlO4:xEu3+ as a function of Eu3+ concentration. b The plot of lg(x) versus lg(I / x) for Sr1-xBAlO4:xEu.3+ phosphors (λex = 394 nm)

The mechanism of energy transfer phosphors was expounded by Blasse [22]. The concentration quenching of Eu3+ ions is closely related to critical transfer distance Rc, which can be calculated by the following equation:

$$R_{c} = 2\left[ {\frac{3V}{{4\pi X_{c} N}}} \right]^{\frac{1}{3}},$$
(1)

where N is the number of cations in unit cells, Xc is the optimal concentration, and V is the volume of the unit cell. For the SrBAlO4 structure, the values of N, Xc, and V are 8, 0.09, and 736.55 Å3 [21], respectively. Substituting these parameters into Eq. (1), Rc is determined to be 6.25 Å. As we know, critical transfer distance Rc is generally less than 5 Å [23], for this reason the multipolar electrical interaction is involved in the energy transfer process.

According to Dexter theory [24,25,26], the fluorescence mechanism of Eu3+ in SrBAlO4:Eu3+ phosphors is the multiple–multiple interaction, and the correlation of emission intensity (I) and doping concentration (x) can be inferred from the following equation:

$${I \mathord{\left/ {\vphantom {I {x = K\left[ {1 + \beta (x)^{{{Q \mathord{\left/ {\vphantom {Q 3}} \right. \kern-0pt} 3}}} } \right]}}} \right. \kern-0pt} {x = K\left[ {1 + \beta (x)^{{{Q \mathord{\left/ {\vphantom {Q 3}} \right. \kern-0pt} 3}}} } \right]}}^{ - 1},$$
(2)

where x is the activator concentration and K and β are two constants under the same excitation condition for the host crystal. The value of Q can be 6, 8, and 10 for dipole–dipole (d-d), dipole–quadrupole (d-p), and quadrupole–quadrupole (q-q) interaction, respectively. By converting Eq. (2) to obtain the value of Q, a curve of lg(x) versus lg(I /x) is plotted in Fig. 4b, where the slope of fitting line equals to -1.87. Thus, the value of Q can be deduced from Eq. (2) as 5.6, and this value is approximately equal to 6. Therefore, it can be inferred that the d-d interaction is major concentration quenching mechanism of Eu3+ emission in Sr1-xBAlO4:xEu3+ phosphors.

3.3 Thermal properties of Sr1-xBAlO4:xEu3+ phosphors

In general, the thermal stability of rare-earth phosphors is one of the key parameters in commercial applications. Figure 5a shows the typical relative emission intensity of Sr0.91BAlO4:0.09Eu3+ phosphors as a function of from 25 to 150 °C. Due to the thermal quenching of emission intensity caused by phonon interaction, as can be seen from the inset in Fig. 5a, the intensity of emission decreases to 75.89% when the temperature is up to 150 °C. The result shows that the Sr0.91BAlO4:0.09Eu3+ phosphor has better thermal stability performance than those of many phosphors in the literatures [27, 28].

Fig. 5
figure 5

a Temperature-dependent PL spectra excited by 394 nm (the insert shows the attenuation ration of emission intensity). b Activation energy for thermal quenching of Sr0.91BAlO4:0.09Eu3+ phosphors under 394 nm excitation and monitored at 593 nm. c Decay curves of Sr1-x BAlO4:xEu3+ (x = 0.03, 0.05, 0.07, 0.09, 0.11, and 0.13) phosphors

To further analyze the temperature-dependent phenomenon, the activation energy for describing the thermal quenching is determined by the well-known Arrhenius equation [29]:

$$I(T) = \frac{{I_{0} }}{{1 + c \cdot \exp ( - \frac{\Delta E}{{kT}})}},$$
(3)

where I(T) is the emission intensity operating temperatures T, I0 is the initial emission intensity at 25 °C, c is a constant, k is the Boltzmann constant with a value of 8.62 × 10–5 eV·K−1, and ΔE is the activation energy. Figure 5b shows the linear fitting relationship of ln[(I0 / IT)-1] versus 1 / (kT). Consequently, the activation energy of thermal quenching can be calculated to be 0.2265 eV. It is higher than the reported data for Ba6Gd2Ti4O17:Eu3+ (0.144 eV), NaYGeO4:Eu3+ (0.213 eV), and BaLaLiTeO6:Eu3+ (0.220 eV) [30,31,32]. The obtained parameters indicate that Sr1-xBAlO4:xEu3+ phosphors have good thermal stability for potential application in NUV-LEDs.

To further confirm the lifetime of the optimum concentration of Eu3+ in Sr0.91BAlO4:0.09Eu3+ phosphor, the PL decay curve of the phosphor under 394 nm is recorded at the room temperature.

The decay curves can be well fitted by a double exponential function:

$$I_{t} = I_{0} + A_{1} \cdot \exp ({{ - t} \mathord{\left/ {\vphantom {{ - t} {\tau_{1} ) + }}} \right. \kern-0pt} {\tau_{1} ) + }}A_{2} \cdot \exp ({{ - t} \mathord{\left/ {\vphantom {{ - t} {\tau_{2} )}}} \right. \kern-0pt} {\tau_{2} )}},$$
(4)

where t is the time, It represents the luminescence intensity at time t, I0 is the luminescence offset intensity, A1 and A2 are constants, and τ1 and τ2 signify the lifetime of the exponential components, respectively. The average lifetime can be calculated by the equation:

$$\tau_{av} = {{(A_{1} \tau_{1} + A_{2} \tau_{2} )} \mathord{\left/ {\vphantom {{(A_{1} \tau_{1} + A_{2} \tau_{2} )} {(A_{1} \tau_{1}^{2} + A_{2} \tau_{2}^{2} }}} \right. \kern-0pt} {(A_{1} \tau_{1}^{2} + A_{2} \tau_{2}^{2} }}).$$
(5)

The value of τav fitted from the Sr1-x BAlO4:xEu3+ (x = 0.03, 0.05, 0.07, 0.09, 0.11, and 0.13) phosphors are calculated to be 0.97, 0.95, 0.88, 0.85, 0.81, and 0.72 ms as shown in Fig. 5c. It can be seen that the changing trend of fluorescence lifetime is opposite to the changing of doping ion concentrations. Sr0.91BAlO4:0.09Eu3+ phosphor is shorter than the previously reported values in Eu3+ doping phosphors [33, 34]. The short lifetime indicates that the SrBAlO4:Eu3+ phosphors are appropriate for the potential application in white LEDs.

3.4 Quantum yield of SrBAlO4:Eu3+ phosphors

The quantum yield of phosphor is a significant factor in the application for LEDs. We measured the quantum yield of the phosphor by the integrating sphere. As shown in Table 1, the quantum yield of Sr0.91BAlO4:0.09Eu3+ phosphor is 13.6%, which is higher than the reference [35], but it is lower than the reference [36]. Since the present phosphor is excited by related low energy of NUV at 394 nm, whose energy is UV light at 270 nm. The UV light (190 – 280 nm) is expensive and harmful to human health, and the Sr0.91BAlO4:0.09Eu3+ phosphor shows the good quantum yields at NUV light. Therefore, the SrBAlO4:Eu3+ phosphors have a potential application for w-LEDs.

Table 1 Quantum efficiencies of Sr0.91BAlO4:0.09Eu3+ phosphor and references

3.5 Color properties of Sr1-xBAlO4:xEu3+ phosphors

The CIE chromaticity coordinates of Sr0.91BAlO4:0.09Eu3+ phosphors were determined [37]. As shown in Fig. 6a, the CIE color coordinates are determined to be (0.526, 0.35), in terms of their PL spectra excited at 394 nm. In addition, color coordinates of Sr0.91BAlO4:0.09Eu3+ phosphors are suited in the orange–red region of CIE chromaticity diagram. An NUV (390–400 nm) LED chip is coated with the orange–red-emitting SrBAlO4:Eu3+, green-emitting (Sr, Ba)2SiO4:Eu2+, and blue-emitting BaMgAl10O17:Eu2+ phosphors by the epoxy resin adhesive. The molar ratio of the orange–red, green, and blue phosphors is 9:2:4. When the epoxy resin adhesive is cured, connected to the current source, the white LED could be lightened as shown in the insert of Fig. 6b. The results show that with the increase in the current drive forward, the spectra of w-LED get stronger and the rate of increase becomes lower, the reason is that the junction temperature of the chip increases with the enhancement of the current, which affects the luminous efficiency of the phosphor.

Fig. 6
figure 6

a Chromaticity coordinates of the Sr0.91BAlO4:0.09Eu3+ phosphor in the CIE 1931 chromaticity diagram. b The spectra of the w-LED with different currents. The insert shows a W-LED made by coating orange–red-emitting SrBAlO4:Eu3+ phosphors, green-emitting (Sr, Ba)2SiO4:Eu2+, and blue-emitting BaMgAl10O17:Eu2+ phosphors on a NUV (390–400 nm) chip

3.6 Circadian engineering and color rendering of NUV-pumped w-LEDs based on SrBAlO4:Eu3+ phosphors

Recently, people gradually pay close attention to the healthy lighting related to the third type of photoreceptor called as intrinsically photosensitive retinal ganglion cells (ipRGCs), which play a key role in the formation and release of melatonin, cortisol, and other hormones. The ipRGCs are sensitive to the blue-rich light, that is to say, the blue-rich light may disturb the 24-h biological clock of human beings, namely circadian rhythms. Under this situation, the NUV-pumped w-LEDs become a good choice for the healthy lighting application owing to its not too strong but broadband blue emission for good color rendering. Generally, the circadian effects of light source can be quantified through the calculation of circadian action factor (CAF). The CAF is defined by the following equation [38]:

$$CAF = \frac{{\int_{{\lambda_{1} }}^{{\lambda_{2} }} {C(\lambda )S(\lambda )d\lambda } }}{{\int_{{\lambda_{1} }}^{{\lambda_{2} }} {V(\lambda )S(\lambda )d\lambda } }},$$
(6)

where C(λ) is the circadian efficiency function, V(λ) is the photonic efficiency function, and S(λ) is the spectrum of w-LEDs. In this work, we study the circadian engineering and color rendering of NUV-pumped w-LEDs based on orange–red-emitting SrBAlO4:Eu3+ phosphors, green-emitting (Sr, Ba)2SiO4:Eu2+, and blue-emitting BaMgAl10O17:Eu2+ phosphors pumped by 394-nm NUV emission. The CRI and color-quality scale (CQS) [39] are used to describe the color rendering of NUV-pumped w-LEDs. By matching the spectra of the three phosphors in different proportions, the significant parameters of w-LEDs can be calculated, such as Combo-1 (CCT = 4668 K), Combo-2 (CCT = 5616 K), Combo-3 (CCT = 6244 K), and Combo-4(CCT = 7018 K). Table 2 lists the optimum CAF, CRI, CQS, CCT, and other important parameters.

Table 2 Some parameters of w-LEDs

As can be found, the optimum CAF decreases -11.9% compared to the standard light source (CAFr) at CCT = 7018 K (Combo-4), showing great potentials in the achievement of low CAF for healthy lighting by these NUV-pumped w-LEDs based on orange–red-emitting SrBAlO4:Eu3+ phosphors. Figure 7 shows the spectra of Combo-1, Combo-2, Combo-3, and Combo-4 with their circadian and photonic performances.

Fig. 7
figure 7

The spectra of Combo-1, Combo-2, Combo-3, and Combo-4

4 Conclusion

In this contribution, a series of orange–red emitting Eu3+-doped Sr1-xBAlO4 (0 ≤ x ≤ 0.13) phosphors are prepared and the luminescent, thermal, and color properties of the compounds were comprehensively investigated. The optimal concentration of Eu3+ in Sr1-xBAlO4:xEu3+ phosphors is x = 0.09, and the emission intensity at 150 °C can maintain 75.89% of the initial value (25 °C). For white LEDs based on orange–red-emitting SrBAlO4:Eu3+ phosphors, green-emitting (Sr, Ba)2SiO4:Eu2+ and blue-emitting BaMgAl10O17:Eu2+ phosphors, the optimum CAF decreases −11.9% compared to the standard light source at CCT of 7018 K. Therefore, it is strongly recommended that SrBAlO4:Eu3+ phosphors applied in near-ultraviolet white light-emitting diodes show great potential for their applications in the healthy lighting.