Abstract
Flexible electrodes for preparing core–shell structures are receiving increasing attention. A composite electrode material with NiCo2S4 as the core and Ni3S2 as the shell was successfully synthesized by hydrothermal synthesis and electrodeposition method. The prepared flexible NiCo2S4@Ni3S2 core/shell nanorod array has higher electrochemical performance, with specific capacitance of 5.714 F cm−2 at 2 mA cm−2 and excellent cycle stability. In addition, the prepared flexible hybrid supercapacitor has been assembled with NiCo2S4@Ni3S2 as the positive electrode and Fe2O3-rGO as the negative electrode, delivering an energy density of 5.9 mWh cm−3 at 171 mW cm−3. These results make the NiCo2S4@Ni3S2 a high-performance supercapacitor application candidate.
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1 Introduction
The role of renewable energy as a potential substitute for fossil fuels in energy storage equipment has drawn attention in the past few decades. Looking for an energy storage device has become an urgent problem to be solved [1,2,3,4]. Among various energy storage devices, supercapacitors can cope with this huge challenge due to its high power density, long service life, and fast charge/discharge rate [5, 6]. Nowadays, Exploring new electrode materials is critical to improving the electrochemical performance of supercapacitors [7]. In general, the electrode materials of supercapacitors are divided into two categories: electrical double-layer capacitors and pseudocapacitors [8]. It has been believed that pseudocapacitors have higher energy specific capacitance and energy density due to their rich redox reaction and active site, which has attracted increasing attention in energy storage [9, 10], such as MnO2 [11,12,13], Co3O4 [14, 15], Fe2O3 [16, 17].
Recently, metal sulfides including NiCo2S4 [18,19,20,21], MnCo2S4 [22,23,24], FeCo2S4 [25, 26], Ni3S2 [27,28,29] and CoS [30] have become one of the most promising electrode materials for supercapacitors because of their high theoretical capacitance, low cost, and simple preparation methods [31, 32]. For example, Lin et al. have successfully fabricated the P-doped NiCo2S4 nanotube arrays, which exhibits high specific capacitance of 8.03 F cm−2 at 2 mA cm−2 and 87.5% capacitance retention after 5000 cycles [33]. Li et al. have synthesized the NiCo2S4@Co(OH)2 core–shell nanotube arrays on Ni foam by an easy-to-use method with excellent electrochemical performance of 9.6 F cm−2 at 2 mA cm−2 compared with bare NiCo2S4 electrode [34]. Yang et al. prepared the NiCo2S4@MnO2 heterostructure by a simple strategy. The NiCo2O4@MnO2 has a high specific capacitance of 1337.8 F/g at a current density of 2.0 A/g compared to pure NiCo2S4 [21]. Xianbin Liu et al. used a hydrothermal method and potentiostatic deposition method to synthesize unique heterostructure of PANI shell cladding on core NiCo2S4 nanowires that showed areal capacitance of 4.74 F cm−2 at 2 mA cm−2 and a capacitive retention of 86.2% after 5000 cycles [35]. This single NiCo2S4 usually does not achieve optimum performance due to incomplete redox reactions and insufficient contact of the active material with the electrolyte [21]. Therefore, it is believed that the synergy produced by the core–shell structure can solve these problems. Obviously, the method of improving the performance of the electrode material by preparing such a core–shell structure combined with different electrode materials has greater application potential for the supercapacitors [12, 36, 37].
The present work is mainly focused on prepared Ni3S2 film on NiCo2S4 to form a core–shell structure by two-step hydrothermal and electrodeposition method, with specific capacitance of 5.714 F cm−2 at 2 mA cm−2. The flexible asymmetric supercapacitor device is composed of NiCo2S4@Ni3S2 core/shell as a positive electrode and Fe2O3-rGO as a negative electrode, which exhibits high energy and power density. The results show that NiCo2S4@Ni3S2 core/shell nanorod arrays has great application value in high performance capacitors.
2 Experimental section
2.1 Materials
The urea, CoCl2·6H2O, NiCl2·6H2O, Na2S·9H2O, KMnO4, and NH4F (Aladdin Reagent Co, Shanghai, China) were of analytical grade and used without any further purification conditions. Graphene oxide was synthesised with a modified Hummers method and the reduced GO was obtained by thermal reduction [38, 39].
2.2 Synthesis of NiCo2S4 on carbon cloth
First of all, the commercial carbon cloth (1 cm × 2 cm × 1.6 mm) was cleaned carefully with 0.5 mol/L potassium permanganate solution (Oxidant), ethanol and deionized water in an ultrasonic cleaning instrument for 15 min to remove impurities from the surface. Then, it was dried in vacuum at 70 °C for 12 h. The NiCo2S4 nanorod supported on carbon fiber cloth were prepared via two-step hydrothermal reaction. Firstly, 2 mmol NiCl2·6H2O, 4 mmol CoCl2·6H2O, 10 mmol urea and 2.7 mmol NH4F were dissolved in 40 mL DI water with stirring to form claret-red solution. The solution was transferred to a 50 mL Teflon-lined stainless steel autoclave and the carbon cloth was then added and maintained at 120 °C for 6 h. The resulting products were cooled down to room temperature and collected by washing with DI water and ethanol, then dried in the oven at 60 °C for 12 h. Secondly, the precursor was distributed into 40 mL 0.2 M Na2S·9H2O water solution and heated to 160 °C for 8 h. After cooling to ambient temperature, the NiCo2S4 supported on carbon cloth was rinsed with deionized water and ethanol, and dried under vacuum at 70 °C for 12 h. The mass of NiCo2S4 is about 7.55 mg cm−2.
2.3 Synthesis of NiCo2S4@Ni3S2 core/shell nanorod arrays
We used a potentiostatic deposition method to synthesize Ni3S2 on the surface of NiCo2S4 nanorod arrays. First, 1 mol thiourea and 2.5 mol NiCl2·6H2O were dissolved in 50 mL of distilled water and stirred for half an hour by magnetic stirring. In a typical electrodeposition process, the NiCo2S4 nanorod sample electrode was used as the working electrode in the prepared solution, the platinum electrode used as the counter electrode, and the Hg/HgO as the reference electrode by cyclic voltammetry within the potential range of − 1.2 V to 0.2 V with a sweep rate of 5 mV/s for 2 cycles, 5 cycles and 8 cycles, respectively. The obtained samples were washed with distilled water and absolute ethanol and then dried under vacuum at 70 °C for 12 h. After calculation, the mass of 5-NiCo2S4@Ni3S2 is about 1.175 mg cm−2.
2.4 Synthesis of the Fe2O3-rGO
Fe2O3-rGO hydrogel was synthesized by the following process. 1 mmol FeCl3·6H2O were dispersed in 30 mL GO dispersion under ultrasonication for 30 min to form homogeneous solution. Next, the obtained homogeneous solution was transferred into a 50 mL Teflon-lined stainless-steel autoclave, and maintained at 180 °C for 12 h. The resulting sample was washed with DI water and absolute ethanol for several times, and dried under vacuum at 70 °C for 12 h. The prepared active material, acetylene black, polyvinylidene fluoride (PVDF) and 1-methy l-2-pyrrolidone (NMP) were mixed at a mass ratio of 8:1:1 and stirred for 1 h to form uniform slurry. Subsequently, in order to better bond the active material to the carbon cloth, a conductive carbon paste was applied before the slurry was brushed on the carbon cloth, and then dried at 70 °C for 12 h.
2.5 Fabrication of asymmetric supercapacitor
The solid-state asymmetric supercapacitor device was assembled by using NiCo2S4@Ni3S2 Fe2O3/rGO and PVA-KOH gel as positive, negative electrodes and electrolyte, respectively. The energy density (E), and power density (P), were calculated according to the following equations [12, 40].
where \(\Delta t\) (s) is the discharge time, \(C_{ASC}\) (mF cm−2) is the electrochemical performance, \(\Delta V\) (V) is the potential window of the device, E (mWh cm−3) is energy density and P (mW cm−3) is power density.
3 Material characterization
The structural and compositions of samples were recorded by X-ray diffractometer (XRD, D8 Advance, Bruker, Germany). A FEI Tecnai G2 F20 transmission electron microscopy (TEM) and SU8220 scanning electron microscope (SEM) were used to further investigate the microstructure and morphology of synthesized products.
4 Electrochemical measurement
The electrochemical performances of the products were investigated in the electrochemical workstation (Shanghai Chenhua Instruments, CHI660D) in a standard three-electrode configuration with 2 M KOH solution as electrolyte. The sample was directly used as the working electrode, while a Hg/HgO electrode and platinum foil were employed as the reference electrode and counter electrode, respectively. Cyclic voltammetry (CV) and galvanostatic charge–discharge (GCD) measurements were used to study the electrochemical performance of the NiCo2S4@Ni3S2 core/shell nanorod arrays. In addition, electrochemical impedance spectroscopy (EIS) tests were conducted in the frequency range of 0.01 kHz to 100 Hz with an amplitude of 5 mV.
5 Results and discussion
5.1 Structural and morphological characterization
The corresponding schematic illustration for the fabrication of the hierarchical NiCo2S4@Ni3S2 core/shell nanorod arrays supported on carbon cloth (CF) is as shown in Fig. 1. Initially, the carbon cloth was washed with potassium permanganate, and NiCo2S4 nanotubes were prepared by hydrothermal method. Next, the hierarchical NiCo2S4@Ni3S2 core/shell nanorod arrays were obtained by electrodeposition method. At the same time, the influence of the different CV cycles on the composite during the electrodeposition process was shown. This kind of hierarchical NiCo2S4@Ni3S2 core/shell nanorod arrays structure, decrease the electrolyte ion transportation path during the charge/discharge process [41].
Figure 2 shows the XRD traces of NiCo2S4 and NiCo2S4@Ni3S2. As observed, the diffraction peaks at 2θ values of 26.83, 31.59, 33.03, 38.32, 47.41, 50.46 and 55.33 correspond to the (2 2 0), (3 1 1), (2 2 2), (4 0 0), (4 2 2), (5 1 1) and (4 4 0) planes of NiCo2S4 (JCPDS No. 20-0782). After the electrodeposition reaction, the obtained NiCo2S4@Ni3S2 shows diffraction peaks at 2θ values of 21.98, 31.19, 38.49, 38.77, 44.82, 50.35, 50.57, 55.51, 55.62 and 55.94 can be well indexed to the (0 1 0), (− 1 1 0), (− 1 1 1), (1 1 1), (0 2 0), (− 1 2 0), (1 2 0), (− 2 1 1), (− 1 2 1) and (1 2 1) crystal planes of Ni3S2 (JCPDS No. 85-0775). While the other two obvious characteristic peaks belong to carbon cloth, these results suggest the successful formation of high purity of NiCo2S4@Ni3S2 core/shell nanorod arrays in the composite.
The basic composition of composite 5-NiCo2S4@Ni3S2 and the chemical price of different elements were further characterized by X-ray photoelectron spectroscopy (XPS) in Fig. 3. Figure 3a shows the Ni Co, S, N, O, and C elements, which correspond to the elements of the 5-NiCo2S4@Ni3S2 sample. The four fitted peaks are shown in Fig. 3b by high resolution Ni 2p spectra, with two peaks centered at 872.7 and 854.1 eV corresponding to the Ni2+ signal, while the other two peaks are at 855.9 and 873 eV belong to the Ni3+ and two shake-up satellites (denoted as “Sat.”) [42]. For the Co 2p high resolution XPS spectrum in Fig. 3c could also be fitted to two spin–orbit doublets, which are characteristic of Co2+ and Co3+, and two shake-up satellites [43]. Furthermore, the peaks at 163.4 eV and 163.4 eV in the high-resolution S 2p spectrum are identified as S2− in Fig. 3d [44]. The above XPS analysis results show that NiCo2S4@Ni3S2 contains cationic Ni3+, Ni2+, Co2+, Co3+ and S2−, which provide abundant active sites for energy storage [45].
Figure 4 shows SEM images at different magnifications of NiCo2S4 nanorod arrays morphology, revealing that all NiCo2S4 exhibit nanorod arrays morphology with a uniform size distribution. After the treatment with electrodeposition, a large number of Ni3S2 membrane structures grow on the surface of NiCo2S4, resulting in the surface of the NiCo2S4 nanorod wrapped by the Ni3S2 layer. The obtained NiCo2S4@Ni3S2 core/shell nanorod arrays were still uniformly arranged on a large scale on a carbon cloth. To investigate into the structure change of NiCo2S4@Ni3S2 core/shell nanorod arrays at different CV cycles stages, the corresponding SEM images were collected in Fig. 5. It is worth noting that the thickness of the Ni3S2 shell can be easily increased by prolonging the electrodeposition reaction time.
Figure 5 shows the effect of different CV cycles on morphology and it can be clearly observed that the thickness of Ni3S2 increases as the CV cycle increases from 2 to 8 cycles. As shown in Fig. 5c, for the sample 2-NiCo2S4@Ni3S2 treated with electrodeposition cycles, a small amount of the Ni3S2 film is partially dispersed at the outer end of the rod-shaped NiCo2S4. As the number of electrodeposition cycles increases in Fig. 5a and b, the Ni3S2 film of 5-NiCo2S4@Ni3S2 sample with five electrodeposition cycles become thicker and the coverage of the Ni3S2 nanosheets increases, eventually a nanomembrane shape structure and uniformly anchored on the surface of the NiCo2S4. In Fig. 5d, as the number of electrodeposited turns increase to 8 cycles, the thickness of sample 8-NiCo2S4@Ni3S2, becomes much higher, resulting in over-stacked. The NiCo2S4@Ni3S2 core/shell nanorod arrays structures are favorable for electrolyte penetration and increasing the electrode/electrolyte contact area, resulting in enhanced electrochemical performance [21, 36].
The structure and morphological change of the NiCo2S4@Ni3S2 core/shell nanorod arrays were further investigated using TEM in Fig. 6. For the NiCo2S4@Ni3S2 core/shell nanorod arrays, low magnification TEM images show NiCo2S4 species morphology and surface loading of Ni3S2. As shown in Fig. 6b–d, the thickness of Ni3S2 can be easily changed by controlling the number of CV cycles. It is apparent that when the number of electrodeposition cycles is 5 cycles, the NiCo2S4 nanorods are completely covered by a Ni3S2 layer within a thickness of approximately 20 nm forming a typical core–shell structure. The TEM image also further indicates that the thickness of the 5-NiCo2S4@Ni3S2 is uniform, while the 2-NiCo2S4@Ni3S2 are too thin and 8-NiCo2S4@Ni3S2 are too thick, these changes may be the cause of changes in electrochemical performance.
5.2 Electrochemical characterization
To explore electrochemical properties of NiCo2S4 nanorod arrays and NiCo2S4@Ni3S2 core/shell nanorod arrays as electrodes, cyclic voltammetry (CV) and galvanostatic charge–discharge tests (GCD) of the synthesized samples were performed with a three-electrode cell in the 2 M KOH aqueous electrolyte. Figure 7a shows the CV curves of NiCo2S4 and NiCo2S4@Ni3S2 core/shell nanorod arrays electrodes at a scan rate of 30 mV s−1. In each curve, a pair of redox peaks are clearly observed in the voltage range of − 0.3 V and 0.9 V, respectively. As shown in Fig. 7a, it is easily observed that the integral area of NiCo2S4@Ni3S2 CV curve is much larger, implying fast electrochemical redox reaction and higher electrochemical energy storage capacity [23]. Figure 7b shows the CV curve of NiCo2S4@Ni3S2 core/shell nanorod arrays in 2 M KOH aqueous solution at different scan rates in a potential window of − 0.3 to 0.9 V. All curves have significant redox peaks in the CV curve, indicating that the fast and reversible electrochemical redox reaction processes occur at the electro-active material/electrolyte [11]. In addition, as the scanning rate increases, the current density increases and the shape of the curve does not change significantly, implying that the reversible electrochemical redox reaction process still occurs as the scan rate changes [18].
It calculates the corresponding specific capacitance of charge and discharge from the GCD curves, which evaluated the potential of electrode materials in supercapacitor applications. The detailed specific capacitance of samples are calculated by the following equation [46, 47], where CS (F cm−2) is the specific capacitance, I (A) is the current density, \(\Delta t\) (s) is the discharge time, \(\Delta v\) (v) is the voltage window and S (cm2) is surface area of the product.
To further evaluate the electrochemical performance of NiCo2S4 nanorod arrays and NiCo2S4@Ni3S2 core/shell nanorod arrays, the charge–discharge tests in the potential range between 0 and 0.5 V at the same current density of 2 mA cm−2 confirmed improved capacitance. We can easily see from Fig. 7c, the NiCo2S4@Ni3S2 core/shell nanorod arrays electrode delivers a much longer charge–discharge time than the bare NiCo2S4 and calculate that the specific capacitances of NiCo2S4 and NiCo2S4@Ni3S2 are 5.714 F cm−2 and 4.408 F cm−2 at 2 mA cm−2, respectively. The close contact of the NiCo2S4@Ni3S2 core–shell structure not only shortens the road force of electron transport, but also increases more reactive sites, resulting in improved electrochemical performance [36]. As observed in the CV curve, we also see the corresponding platform in the GCD curve, indicating that the sample all exhibit pseudocapacitance behavior [48]. Figure 7d shows the galvanostatic charge/discharge curves in the potential range of 0–0.5 V at various current densities. Moreover, based on the GCD curve, the specific capacitance of the sample at different current density is calculated Fig. 7e, the specific capacitance values calculated for NiCo2S4@Ni3S2 are 5.704, 5.33, 5.045, 4.805, 4.579 and 4.425 mF cm−2 at 2, 4, 6, 8, 10 and 12 mA cm−2, respectively, where the NiCo2S4 and NiCo2S4@Ni3S2 core/shell nanorod arrays electrode exhibits superior rate performance.
EIS test was performed to further understand the change of electrochemical performance with the frequency range from 0.01 Hz to 100 kHz. We can clearly see from Fig. 7f that the intersection of Nyquist plots with the horizontal axis revealed NiCo2S4@Ni3S2 and NiCo2S4 electrode have almost the same internal resistances of the electrode (Rs), which means that the contact resistance between the active electrode material and the carbon cloth interface, and the intrinsic resistance of the electrode materials are small [49]. In addition, a smaller semicircle indicates a smaller interfacial charge transfer impedance (Rct), confirming that NiCo2S4@Ni3S2 has a much lower interfacial charge transfer resistance [50, 51]. Furthermore, a smaller slope of the slash line at the low-frequency region corresponds to NiCo2S4@Ni3S2 nanorod arrays has a smaller Warburg resistance (Zw), indicating that the smaller diffusion resistance of the ions in the electrode material NiCo2S4@Ni3S2 core/shell nanorod arrays [52]. Totally, the total resistance of NiCo2S4@Ni3S2 is smaller than the bare NiCo2S4, which is one of the reasons NiCo2S4@Ni3S2 core/shell nanorod arrays has better electrochemical performance [41, 53].
Notably, the charge and discharge cycle stability of Ni3S2 was tested at 40 mA cm−2 to further understand the cycle performance of the sample. As can be seen from Fig. 8, the specific capacitance of NiCo2S4@Ni3S2 core/shell nanorod arrays retains 75% of the initial value after 2000 cycles while NiCo2S4 retains 65%. Therefore, the cycle performance is significantly increased by growing a layer of Ni3S2 on the surface of NiCo2S4 nanorod arrays.
Through the above analysis, this film-like Ni3S2 covering on the NiCo2S4 nanorod arrays not only greatly increases the reaction site of NiCo2S4 but also forms a special synergistic effect. The high specific surface area provides considerable capacitance and the special structure reduce the path of ion transport, which is known to be one of the reasons for improving its electrochemical performance [54]. These results imply that the NiCo2S4@Ni3S2 core/shell nanorod arrays as active electrode materials will be one of the promising candidates for supercapacitor applications.
5.3 Electrochemical performances of the assembled asymmetric supercapacitor (ASC)
As can be seen from Fig. 9a, the NiCo2S4@Ni3S2 nanorod array electrode was used as the positive electrode material and Fe2O3 was used as the negative electrode material to assemble the supercapacitor. According to the equilibrium relationship between the charge q+ = q− between the positive electrode and the negative electrode, the corresponding mass of the positive and negative electrodes can be weighed. The formula is as follows:
m+ (mg) and m− (mg) are the masses of positive and negative active respectively, C+ (F g−1), C− (F g−1), V+ (V), V− (V) is their corresponding specific capacitance and voltage window.
The CV curve of NiCo2S4@Ni3S2 and AC electrodes collected in the 2 M KOH electrolyte in a three-electrode system, with voltage windows of − 1.5 to 0 V and − 0.3 to 0.8 V, is demonstrated in Fig. 9b. Figure 9c shows the CV curve of NiCo2S4@Ni3S2//rGo-Fe2O3 ASC at different voltage windows at 30 mV s−1. As the sweep speed increases, the shape of the CV curve does not change significantly, suggesting a good rate capability [47]. Figure 9d shows the CV curve of the NiCo2S4@Ni3S2//rGo-Fe2O3 device recorded at various voltage windows of 1.5 to 2.4 V were ascribed to the oxidation reactions between the electrolyte and the active electrode. Figure 9e shows the galvanostatic charge/discharge curves for different current densities from 1 to 15 mA cm−2 in the potential window of 0–1.7 V, which makes it easy to calculate specific capacitance of NiCo2S4@Ni3S2//rGo-Fe2O3 are 155 mF cm−2 at 2 mA cm−2 and 85.2 mF cm−2 at 20 mA cm−2. Small voltage drops at various current densities with a symmetric charge discharge curves indicate good electrochemical behaviors and superb electrochemical reversibility. As shown in Fig. 9f, the NiCo2S4@Ni3S2//rGo-Fe2O3 ASC was cycled 5000 cycles at a current density of 40 mA cm−2 to evaluate the cycle performance of the ASC unit. After 5000 cycles, the capacitance remains above 72% of the initial capacity, which means ASC has better cycle stability. Power density and energy density are two important bases for characterizing the performance of electrochemical supercapacitors. It has been calculated that the NiCo2S4@Ni3S2//rGo-Fe2O3 ASC unit has an energy density of 5.9 mWh cm−3 at a power density of 171 mW cm−3 according to formulas (1) and (2), which is competitive in the current study. Such as MnO2/ZnO graphene-ASCs (0.234 mWh cm−3, 0.134 W cm−3) [55], MnO2 nanorods (0.25 mWh cm−3) [56].
6 Conclusions
In summary, we use two-step hydrothermal and electrodeposition method to grow Ni3S2 film on NiCo2S4 rod to form a flexible core–shell structure. Since NiCo2S4 and Ni3S2 form this particular structure, the electrochemical performance of NiCo2S4@Ni3S2 nanorod arrays as a supercapacitor electrode material are 5.714 F cm−2 at 2 mA cm−2 and 4.408 F cm−2 at 10 mA cm−2, which is much higher than that of pure NiCo2S4 electrode. The close contact of the NiCo2S4@Ni3S2 core–shell structure not only shortens the road force of electron transport, but also increases more reactive sites, resulting in improved electrochemical performance. The asymmetric supercapacitor with NiCo2S4@Ni3S2 core/shell nanorod arrays as the positive electrode and rGo-Fe2O3 as the negative electrode has an energy density of 5.9 mWh cm−3 at a power density of 171 mW cm−3, indicating that this kind of electrode material has great potential in the application of energy storage equipment.
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Acknowledgements
This work is primarily supported by National Natural Science Foundation of China (51871238, 51671214), Xuzhou Science and Technology Project (KC18075) and Postgraduate Teaching Reform Project (YJSJG-2018-003).
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Zhan, J., Shan, L., Sui, Y. et al. Hierarchical NiCo2S4@Ni3S2 core/shell nanorod arrays supported on carbon cloth for all-solid-state flexible asymmetric supercapacitors. J Mater Sci: Mater Electron 30, 13462–13473 (2019). https://doi.org/10.1007/s10854-019-01714-1
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DOI: https://doi.org/10.1007/s10854-019-01714-1