Introduction

Conventional denitrification is a reduction process carried out by diverse bacteria under anoxic conditions and involves a series of reaction from NO3 -N to dinitrogen gas (N2), catalyzed by the nitrate reductase (Nar), nitrite reductase (Nir), nitric oxide reductase (Nor), and nitrous oxide reductase (Nos) (Eq. 1, Zumft 1997).

$$ {\mathrm{N}\mathrm{O}}_3^{\hbox{-}}\hbox{-} \mathrm{N}\overset{NaR}{\to }{\mathrm{N}\mathrm{O}}_2^{\hbox{-}}\hbox{-} \mathrm{N}\overset{NiR}{\to}\mathrm{NO}\overset{NoR}{\to }{\mathrm{N}}_2\mathrm{O}\overset{Nos}{\to }{\mathrm{N}}_2 $$
(1)

As the major intermediate of NO3 -N reduction process, NO2 -N has been frequently reported to accumulate (Ge et al. 2012; Gong et al. 2013) which was harmful to natural water bodies (Zhou et al. 2011). In traditional biological nitrogen removal (BNR) processes, NO2 -N leaving from the first denitrification will be oxidized in the subsequent aerobic nitrification and consume extra oxygen (Ge et al. 2012). It could also have inhibition on the nitrogen or phosphorus removal process (Ma et al. 2013). However, anaerobic ammonium oxidation (anammox) has been developed as an efficient and cost-saving BNR process recently, in which NO2 -N is needed as one of the substrates (Mulder et al. 1995). Therefore, the anammox process could be combined with heterotrophic denitrification with NO2 -N accumulation (Waki et al. 2013; Kalyuzhnyi et al. 2006).

A number of environmental factors could affect NO2 -N accumulation, including C/N (Oh and Silverstein 1999; Ge et al. 2012), carbon source type (Ge et al. 2012; Rijn et al. 1996), and pH (Glass and Silverstein 1998). Denitrification was inhibited when the pH was 6.5 or 7.0, and the peak value of NO2 -N accumulation increased at pH of 9.0 as reported by Glass and Silverstein (1998). However, the NO2 -N accumulation was more serious at low pH than at high pH condition in the study of Cao et al. (2013a). NO2 -N accumulation in denitrification was also impacted by the types of carbon sources rather than C/N ratio (Sun et al. 2009), and accumulation of NO2 -N was found at acetate-limited denitrification (Oh and Silverstein 1999). The tests of partial denitrification under acetate feast-famine condition showed that readily biodegradable chemical oxygen demand (COD) to NO3 -N (RBCOD/NO3 -N) ratio of 2.5 facilitated an ideal NO2 -N accumulation ratio of 71.7 % (Gong et al. 2013).

Until now, the understanding of NO2 -N accumulation during denitrification is still unclear. A kinetic model based on competitive inhibition of NO2 -N reduction by NO3 -N predicted that NO2 -N accumulation was the result of competition between NO3 -N and NO2 -N reductase for the electrons generated by the oxidation of electron donors (Almeida et al. 1995). NO2 -N accumulation was also reported to be associated with the limited substrate electron flow to NO2 -N reductase (Almeida et al. 1995; Rijn et al. 1996). Other study found that NO2 -N accumulation was caused by the delayed synthesis of NO2 -N reductase relative to NO3 -N reductase (Blaszczyk 1993). Moreover, NO2 -N accumulation is strongly affected by the microbial species composition. Three groups of NO3 -N reducing bacteria was involved with respect to their capability of reducing NO3 -N and NO2 -N (Martienssen and Schöps 1997), the first group of reducing NO3 -N only to NO2 -N, the second group of reducing NO3 -N and NO2 -N without any NO2 -N accumulation, and the third group of reducing NO3 -N associated with a transient accumulation of NO2 -N. Different microorganisms possessed various patterns of NO2 -N accumulation, and NO2 -N accumulation was strongly influenced by microbial species (Blaszczyk 1993).

A high NO2 -N accumulation denitrifying sludge was obtained with the NTR up to 80 % (Cao et al. 2013b), which was much higher than previous reported values (Ge et al. 2012; Gong et al. 2013; Sun et al. 2009). However, the mechanisms for NO2 -N accumulation were still unclear. Therefore, the objective of this study was to elucidate the mechanisms of high NO2 -N accumulation in denitrification through sequencing batch rector (SBR) tests and lab-scale batch tests. The denitrification activity (e.g., NO3 -N and NO2 -N reduction rate) was determined with acetate as carbon source. Microbial community was characterized for high NO2 -N accumulation by Illumina high-throughput sequencing analysis. Finally, the potential of combining the partial denitrification with anammox for advanced BNR processes was discussed.

Materials and methods

SBR and operation

Denitrification tests were conducted in a laboratory-scale SBR (working volume 5 L) operated at room temperature (16.0~28.0 °C) with two cycles per day, with each cycle consisting of 10-min feeding with NO3 -N-contained wastewater, 1-min feeding carbon source, 30-min settling, and 9-min discharging. The initial C/N was set as 3.0. The anoxic reaction time for denitrification was shortened from 40 to 20 min in order to obtain sufficient NO2 -N accumulation. The reactor was mixed using a mechanical stirrer at 100 rpm. The SBR reactor was operated without sludge discharge during the 74-day operation period.

The seeding sludge in the SBR reactor was taken from a denitrifying reactor with sludge fermentation liquid as organic carbon source, which possessed the high NO2 -N accumulation property and maintained stable performance with NO2 -N transformation ratio of 80 % during 108-day operation period (Cao et al. 2013a). The SBR reactor was fed with synthetic wastewater containing NO3 -N and mineral solutions, and the composition was 182.1 mg/L NaNO3 (30 mg/L NO3 -N), 11.1 mg/L KH2PO4, 6 mg/L MgSO4·7H2O, 3 mg/L CaCl2·2H2O, and 1 mL trace element solution. The trace element solution contained 1.5 g/L FeCl3·6H2O, 0.03 g/L CuSO4·5H2O, 0.12 g/L MnCl2·4H2O, 0.06 g/L Na2MoO4·2H2O, 0.12 g/L ZnSO4·7H2O, 0.15 g/L CoCl2·6H2O, 0.18 g/L KI, 0.15 g/L H3BO3, and 10 g/L EDTA. Sodium acetate solution (5 g COD/L) was used as the organic carbon source to supply the electron donor for NO3 -N reduction.

Batch experiments

Besides the SBR reactor, several sealed conical flask reactors (0.5 L) were used for batch tests. Liquid-phase samples were taken from each flask using a sterile injector (20 mL). All of the batch tests were carried out in a temperature incubator at 25 ± 0.5 °C, and the reactors were stirred at 250 rpm. At the start of each test, the reactor was filled up with fresh mixed liquor taken from the SBR during the anoxic reaction phase. Then, the mixture was washed three times by discarding the supernatant and adding deionized water and finally diluted with deionized water to 0.5 L. The reactors were purged with nitrogen gas for 10 min and covered with the sealing film to ensure anoxic condition for denitrification. Three batch experiments were carried out to investigate the characteristic of denitrification with high NO2 -N accumulation.

First experiment, batch tests were conducted to investigate the denitrification properties (NO3 -N reduction rate, NO2 -N accumulation rate, and NO2 -N reduction rate) under unlimited carbon source condition. At the beginning of each test, NO3 -N stock solution (10 g N/L) was added into the reactor to achieve initial NO3 -N concentrations of 20, 40, 80, and 150 mg N/L, respectively. Sodium acetate solution was added into the reactors with the initial C/N of 5.0. During the batch tests of 60~120 min, 10 mL mixed liquor samples were taken every 5~20 min for the analysis of NO3 -N, NO2 -N, and COD.

Second experiment, the effect of C/N ratios on denitrification was investigated under limited carbon source condition. At the beginning of each test, the NO3 -N stock solution (10 g N/L) was added into the reactor to achieve the initial NO3 -N concentration of 20 mg N/L. Sodium acetate stock solution was then added for the initial COD concentrations of 16, 32, 48, 64, 80, and 160 mg COD/L, resulting in C/N ratios of 0.8, 1.6, 2.4, 3.2, 4.0, and 8.0, respectively. Each test lasted for 60 min.

Third experiment, the effect of NO3 -N addition on NO2 -N reduction was investigated. The NO3 -N stock solution and NO2 -N stock solution were added to the reactor at the beginning of each test to achieve the NOx -N (NO3 -N + NO2 -N) concentration of 40 mg N/L. The ratios of NO3 -N/NO2 -N were 3:1, 1:1, and 1:3, respectively. Sodium acetate stock solution was then added to the reactors to achieve the initial COD/NOx -N ratio of 3.0. Then, NO3 -N was added in the middle phase of reaction when the NO2 -N was reduced to a certain concentration. Two NO2 -N concentrate solutions were prepared at 20 and 40 mg N/L, respectively. Sodium acetate was then supplied to the reactors to achieve the initial COD/NO2 -N ratios of 3.0. After NO2 -N was reduced for 10 or 20 min, NO3 -N was added to 20 mg N/L in each reactor. The mixed liquor volatile suspended solids (MLVSS) concentration was measured at the beginning and the end of each test. All the batch tests were conducted in triplicate.

Calculation methods for denitrification activity and NO2 -N accumulation

The two-step denitrification model was used in this study due to high NO2 -N accumulation (Ni and Yu 2008) (Eq. 2). NO3 -N is firstly converted to NO2 -N and then reduced to N2. NO2 -N accumulation was the result of the lower NO2 -N reduction rate than NO3 -N reduction rate.

$$ N{O}_3^{-}-N\to N{O}_2^{-}-N\to {N}_2 $$
(2)

The specific NO3 -N reduction rate (μNO3-N), specific NO2 -N accumulation rate (μNO2-N, Accu), specific NO2 -N reduction rate at the present of NO3 -N (μNO2-N), and specific NO2 -N reduction rate at the absent of NO3 -N (úNO2-N) were determined through linear regression of NO3 -N and NO2 -N profiles and then divided by the MLVSS (Eqs. 3, 4, 5, and 6).

$$ {\mu}_{NO3-N}=-\operatorname{d}{\operatorname{C}}_{\mathrm{NO}3}/dt/VSS $$
(3)
$$ {\mu}_{NO2-N, Accu}={\operatorname{dC}}_{\mathrm{NO}2}/dt/VSS $$
(4)
$$ {\mu}_{NO2-N}={\mu}_{NO3-N}-{\mu}_{NO2-N, Accu} $$
(5)
$$ \mu {\hbox{'}}_{NO2-N}=-d{C}_{\mathrm{NO}2}/dt/VSS $$
(6)

where C NO3 and C NO2 were represented for the NO3 -N and NO2 -N concentration, respectively.

The NO3 -N to NO2 -N transformation ratio (NTR) was calculated with three methods at different situation as follows:

  1. 1.

    A typical cycle of long-term operation (NTRT)

    $$ {\mathrm{NTR}}_{\mathrm{T}}\left(\%\right) = \left({\mathrm{NO}}_2^{-}\hbox{-} {N}_t-{\mathrm{NO}}_2^{-}\hbox{-} {N}_{initial}\right)\ /\ \left({\mathrm{NO}}_3^{-}\hbox{-} {N}_{initial}-{\mathrm{NO}}_3^{-}\hbox{-} {N}_t\right) \times 100\% $$
    (7)

    where NO2 -Nt and NO2 -Ninitial were the NO2 -N concentrations at the sampling point and the initial concentration, respectively. NO3 -Nt and NO3 -Ninitial were the NO3 -N concentrations at the sampling point and the initial concentration, respectively.

  2. 2.

    Long-term operation of the SBR reactor (NTRL)

    $$ {\mathrm{NTR}}_L\left(\%\right) = \left({\mathrm{NO}}_2^{-}\hbox{-} {N}_{eff}-{\mathrm{NO}}_2^{-}\hbox{-} {N}_{initial}\right)\ /\ \left({\mathrm{NO}}_3^{-}\hbox{-} {N}_{initial}-{\mathrm{NO}}_3^{-}\hbox{-} {N}_{eff}\right) \times 100\% $$
    (8)

    where NO2 -Neff and NO2 -Ninitial were the NO2 -N concentrations of the effluent and the initial phase, respectively. NO3 -Neff and NO3 -Ninitial were the NO3 -N concentrations of the effluent and the initial phase, respectively.

  3. 3.

    Batch experiments (NTRB)

$$ {\mathrm{NTR}}_B\left(\%\right) = {\mu}_{NO2-N, Accu}/{\mu}_{NO3-N}\times 100\% $$
(9)

where μNO2-N, Accu and μNO3-N were the specific NO2 -N accumulation rate and specific NO3 -N reduction rate, respectively.

Analytical methods

The influent and effluent samples were collected on daily basis and were analyzed immediately. NO2 -N and NO3 -N were measured with a Lachat QuikChem 8500 Flow Injection Analyzer (Lachat Instruments, Milwaukee, USA), and COD was analyzed using a COD quick-analysis apparatus (Lianhua Tech. Co., Ltd., 5B-1, China). The MLSS and MLVSS of activated sludge were measured according to the Standard Methods (APHA 1998).

DNA extraction and PCR

DNA sample was extracted from 0.10~0.20 g dried sludge using the Fast DNA Kit (BIO 101, Vista, CA) according to the manufacturer’s instruction (Du et al. 2014). DNA concentrations were measured with a NanoDrop ND-1000 (NanoDrop Technologies, DE, USA).

Polymerase chain reaction (PCR) was conducted to amplify the 16S ribosomal RNA (rRNA) gene. Primers for sequencing were 515F (5′-GTGCCAGCMGCCGCGG-3′) and 907R (5′-CCGTCAATTCMTTTRAGTTT-3′) for the V4 and V5 region of 16S rRNA gene. The PCR was performed in a mixture (20 μL) containing 4 μL 5× FastPfu buffer, 2 μL dNTPs (2.5 mM), 0.8 μL of forward primer (5 μM), 0.8 μL of reverse primer (5 μM), 0.4 μL FastPfu polymerase (TransGen Biotech, China), 10 ng of template DNA, and deionized water. The thermal programs of PCR consisted of an initial denaturation at 95 °C for 3 min, followed by 27 cycles of denaturing at 95 °C for 30 s, annealing at 55 °C for 30 s, and extension at 72 °C for 45 s, followed by a final extension at 72 °C for 10 min. The products were analyzed by gel electrophoresis using 2 % (w/v) agarose.

High-throughput sequencing data analysis

The PCR products were quantified by GeneAmp® 9700 PCR system (ABI, USA) and finally analyzed for sequencing by Illumina MeSeq PE250 platform (Illimina, USA). In order to minimize the impact of potential early round PCR errors, amplicon libraries were prepared by combining three independent PCR products. Equal amount of purified amplication products were sent to Shanghai Majorbio Biopharm Biotechnology Co., Ltd. (Shanghai, China) for pyrosequencing. The trimmed sequences were grouped into operational taxonomic units (OTUs) using 97 % identity thresholds (i.e., 3 % dissimilarity levels) by the Usearch software program. The OTU numbers were counted for the sample as the species richness, and rarefaction curves and Shannon-Wiener were generated. The generated raw sequences of the sludge sample were assigned by Silva (http://www.arb-silva.de) to trim off the adapters and barcodes. All the raw reads have been archived at NCBI Sequence Read Archive (SRA) database with accession number of SRR2106467.

Results

Acclimatization with acetate as carbon source

The seeded denitrifying sludge originally used the sludge fermentation liquid as carbon source, which contained plenty of short-chain fatty acids (SCFAs), polysaccharide, and protein, with the soluble chemical oxygen demand (SCOD) of 3021 mg/L. The C/N was set at 3.0 in denitrification and the NTRL achieved 80 % during108-day operational period (Cao et al. 2013b).

In order to enrich the NO2 -N accumulation denitrifying sludge, the carbon source was replaced by sodium acetate with C/N of 3.0. The variation of NO3 -N, NO2 -N, NTRL, and temperature was studied during the 74-day operational period (Fig. 1a). Results showed that the high NO2 -N accumulation was maintained stably and NTRL was around 80 % with acetate as the sole carbon source and temperature ranging from 16 to 28.5 °C.

Fig. 1
figure 1

a Variations of nitrogen concentration and temperature in the SBR reactor over the long-term operation period (74 days) and b variation of NO3 -N, NO2 -N, COD, NTRT, and pH in a typical cycle

A typical cycle for NO3 -N reduction and NO2 -N accumulation was demonstrated (Fig. 1b). During the denitrification process, NO3 -N decreased gradually with the consumption of organic matters. NO2 -N accumulated and reached the peak value at approximately 35 min after the reaction, and the NTRT was up to 90 %. In order to investigate the NO2 -N reduction in the absence of NO3 -N, the reaction time was prolonged to 60 min for this cycle. After NO3 -N was consumed completely, the accumulated NO2 -N declined slowly in the last 20 min mainly due to the heterotrophic reduction using the internal carbon source as the electron donor. Correspondingly, the NTRT decreased from 90 to 60 %, which indicated that terminating the denitrification reaction on time was critical for preventing the accumulated NO2 -N from being reduced and achieving the highest NO2 -N production.

The pH could be chosen as a controlled parameter for the reaction ending point as depicted (Fig. 1b). Theoretically, alkalinity production did not occur in the reduction of NO3 -N to NO2 -N but in the second step from NO2 -N reduction to N2 (Ge et al. 2012). Therefore, the pH would not ascend during the NO2 -N accumulation period. However, the result in this study clearly showed the increase in pH, which was caused by the OH production from the consumption of sodium acetate (Eq. 10), so that the increase of pH during the NO2 -N accumulation period was mainly attributed to the consumption of organic carbon, rather than the alkalinity production from denitrification. Similar result had been found that the pH could be used as a suitable indicator to estimate substrate feast-famine condition (Gong et al. 2013).

$$ C{H}_3O{O}^{-}+{H}_2O\to C{H}_3OOH+O{H}^{-} $$
(10)

NO2 -N accumulation of 90 % was much higher than the previous study (Ge et al. 2012), which found that NO2 -N accumulation accounted for 21 % of total nitrogen by adding acetic acid in each anoxic denitrification zone of a modified UCT step feed BNR process. The mechanisms of high and stable NO2 -N accumulation in this study were further explored in the following batch experiments.

Denitrification activities with unlimited carbon sources

NO3 -N reduction and NO2 -N accumulation with different initial concentrations were examined under the unlimited carbon source condition. The rapid increase in NO2 -N was observed right after the reaction started (Fig. 2) and then reached a peak value varied from 13.4 to 130.88 mg/L with different NO3 -N. Subsequently, the accumulated NO2 -N decreased gradually due to the reduction with excess carbon source as the electron donor. Notably, the NO2 -N accumulated peak was closely related to the NO3 -N exhaustion point, before which there was approximately 90 % NO3 -N being converted to NO2 -N. NO3 -N decrease and NO2 -N accumulation appeared to be a linear relationship with time. Therefore, the specific denitrification activities could be determined by the variation of NO2 -N or NO3 -N concentrations and MLVSS concentration in order to elucidate different denitrification steps.

Fig. 2
figure 2

Variations of NO3 -N and NO2 -N under unlimited carbon source at different NO3 -N concentration: a NO3 -N of 20 mg/L, b NO3 -N of 40 mg/L, c NO3 -N of 80 mg/L, and d NO3 -N of 150 mg/L

Specific NO3 -N reduction rate (μNO3-N) increased with NO3 -N concentration (Table 1). NO3 -N reduction rate was much higher than the NO2 -N reduction rate when NO3 -N was present at all tests. With the initial NO3 -N concentration of 40 mg N/L, the μNO3-N was 77.96 mg N VSS−1 h−1, which was ninefold higher than the μNO2-N (8.67 mg N VSS−1 h−1), and led to a high efficiency of NO2 -N accumulation with the μNO2-N, Acc up to 69.29 mg N VSS−1 h−1. This indicated that the NO2 -N accumulation could be the result of the difference between NO2 -N reduction rate and NO3 -N reduction rate. Furthermore, NO2 -N reduction rate (22.70 mg N VSS−1 h−1) became higher when NO3 -N was absent than that with NO3 -N present (8.67 mg N VSS−1 h−1). At the initial NO3 -N concentration of 80 mg N/L, the úNO2-N (27.81 mg N VSS−1 h−1) was almost three times higher than the μNO2-N (9.35 mg N VSS−1 h−1) in the presence of NO3 -N, which confirmed that NO3 -N was more favorable as the electron acceptor than NO2 -N during the denitrification process.

Table 1 Properties and kinetic analysis of high NO2 -N accumulation with different NO3 -N concentrations

Nitrate reduction and nitrite accumulation at various C/N ratios

After the tests of NO2 -N accumulation with high μNO2-N, Accu at unlimited carbon sources, different C/N ratios were examined since it has been found as an important factor for NO3 -N and NO2 -N reduction (Ge et al. 2012). Therefore, the denitrification process with high NO2 -N accumulation at different C/N ratios was investigated. High NO2 -N accumulation occurred under limited carbon sources (e.g., C/N = 0.8, 1.6, and 2.4) and under sufficient carbon sources (e.g., C/N = 3.2, 4, and 8) (Fig. 3). The highest μNO3-N and μNO2-N, Accu were obtained by the linear regression of nitrogen compounds over the reaction time with R 2 > 0.95. The results showed that the μNO3-N was positively correlated with the C/N ratios (0.8–8.0), and the μNO3-N was much higher than the μNO2-N at all the C/N ratios tested (Fig. 4).

Fig. 3
figure 3

Variations of NO3 -N and NO2 -N during denitrification tests with different C/N ratios (a C/N of 0.8, b C/N of 1.6, c C/N of 2.4, d C/N of 3.2, e C/N of 4.0, and f C/N of 8.0)

Fig. 4
figure 4

Variation of specific NO3 -N reduction rate, specific NO2 -N accumulation rate, specific NO2 -N reduction rate, and NTRB before the complete reduction of NO3 -N

The maximum NTRB at each C/N condition was up to 90 %, which clearly indicated that the C/N ratio did not affect the NO2 -N accumulation in the denitrification process and NO3 -N was still more favorable to be reduced than NO2 -N even though sufficient electron donor was present. These results were different from previous studies, which found that high amount of NO2 -N was accumulated either at low C/N (Her and Huang 1995) or high C/N (Ge et al. 2012). The discrepancy suggested that limited carbon source during denitrification was not the key factor for high NO2 -N accumulation, and efficient NO2 -N accumulation could be achieved within a wide range of organic carbon concentrations.

Effect of nitrate addition on nitrite reduction

Because NO3 -N was more favorable as the electron acceptor than NO2 -N, the effect of simultaneous supply of NO3 -N and NO2 -N on denitrification was further investigated to compare the reduction of NO3 -N and NO2 -N. NO3 -N and NO2 -N were added with the NO3 -N to NO2 -N ratios of 3:1, 1:1, and 1:3, respectively. NO2 -N concentration increased gradually before the depletion of NO3 -N (Fig. 5a–c), followed by the reduction of the accumulated NO2 -N after the depletion of NO3 -N. The μNO3-N was much higher than the μNO2-N at the initial period (Table 2) and declined with the decrease in NO3 -N addition. The μNO3-N and μNO2-N, Accu declined, but the NTRB stabilized at 92.29~95.68 % (Table 2).

Fig. 5
figure 5

Variation of NO2 -N with NO3 -N addition at different modes: a NO3 -N/NO2 -N = 3:1, b NO3 -N/NO2 -N = 1:1, c NO3 -N/NO2 -N = 1:3, d initial NO2 -N = 20 mg/L, e initial NO2 -N = 40 mg/L, and f profiles of specific NO2 -N reduction rate with NO3 -N addition

Table 2 Properties of partial denitrification with NO3 -N addition

Because NO3 -N reduction was favored as electron acceptor than NO2 -N when both of them were supplied (Fig. 5a–c), NO3 -N was added when the NO2 -N was reduced to some extent. NO2 -N decreased with high úNO2-N in the initial period compared (Fig. 5d, e). However, the reduction rate dropped sharply once NO3 -N was added (Fig. 5f). With the initial NO2 -N concentration of 20 mg N/L, the úNO2-N was as high as 32.4 mg N L−1 h−1 at the beginning of the tests but rapidly decreased to 4.73 mg N L−1 h−1 after NO3 -N addition at the10 min (Fig. 5d). This demonstrated that NO2 -N reduction would be impeded in the presence of NO3 -N and lead to NO2 -N accumulation until the depletion of NO3 -N.

Microbial diversity of high nitrite accumulation denitrifying sludge

High-throughput sequencing technique provides enough sequencing depth to cover the complex microbial communities (Shendure and Ji 2008). Pyrosequencing using the16S rRNA gene as the biomarker was conducted to examine the bacterial diversity of the sludge. Pyrosequencing of sludge sample yielded 17,786 effective sequences with average length of 396.27 bp. The Shannon value of 1.60 was obtained. There were 18 different groups at the phylum taxonomic rank (Fig. S1). Proteobacteria was the most abundant phylum in the sample, accounting for 75.87 % of total effective bacterial sequences. Other dominant phylum were Bacteroidetes (9.41 %), Nitrospirae (6.03 %), Chlorobi (2.13 %), and Chloroflexi (0.56 %) (Fig. S1).

At the genus level, the most abundant genus was Thauera (67.25 %) which was a member of the β-Proteobacteria and family Rhodocyclaceae (Fig. 6). Moreover, uncultured Saprospiraceae genus belonging to Bacteroidetes phylum accounted for 8.16 %. Bacteria belonging to Candidate division OP3 of 2.84 % were detected. Comamonadaceae bacterium in belonging to β-Proteobacteria was also identified with 0.25 % in the system. Other denitrifying bacteria identified in the sludge were Dechloromonas (1.14 %) in β-Proteobacteria and Denitratisome (0.61 %). Additionally, there was 6 % of Nitrospira genus capable of converting NO2 -N to NO3 -N.

Fig. 6
figure 6

Compositions of bacterial community in the partial denitrification SBR with high NO2 -N accumulation classed by genus

Discussion

Mechanisms of high nitrite accumulation in denitrification

The major reason for NO2 -N accumulation was that the NO2 -N reduction rate was much lower than NO3 -N reduction rate. However, since denitrification is a microbial process involving several steps catalyzed by individual reductase enzymes, the interpretation for NO2 -N accumulation was correlated with the considerably lower activity of NO2 -N reduction enzymes than NO3 -N reduction enzymes. Denitrifying enzymes require electrons produced by the oxidation of organic matters, and there was a competition for the electron supply among these enzymes (Pan et al. 2013). The C/N ratio showed little influence on NO2 -N accumulation with the NTRB maintaining at the high level about 90 % (Fig. 4), which indicated that the competition between NO3 -N reductase and NO2 -N reductase was not affected by C/N ratio. In other words, the C/N ratio was not an immediate cause for the inhibition of NO2 -N reduction during denitrification process. Usually, NO2 -N accumulation occurred under carbon-limiting conditions (Her and Huang 1995), which was possibly caused by the lower competitive capability of NO2 -N reductase than NO3 -N reductase for electrons, and the lower NO2 -N reduction rate than NO3 -N reduction rate. However, previous studies had found that higher C/N ratios could improve the NO2 -N accumulation due to the temporary repression of NO2 -N reductase from overcompetition with NO3 -N reductase (Ge et al. 2012), which suggested that the competition for electrons between NO2 -N reductase and NO3 -N reductase would also take place with sufficient organic matters. In fact, NO2 -N was regarded as the intermediate of NO3 -N reduction and could accumulate. Previous studies of N2O production with methanol utilizing denitrifying culture found that electron competition occurred no matter carbon sources were limited or abundant (Pan et al. 2013), indicating that the C/N ratio did not cause high NO2 -N accumulation, and other factors should be considered, such as the operation condition and the shift of microbial community.

On the other hand, NO2 -N accumulation was related to the type of carbon source. Previous study found that NO2 -N was accumulated with acetate or propionate as the electron donor but was not accumulated in the presence of butyrate, valerate, or caproate (Rijn et al. 1996). This was explained by the difference in metabolism and electron flow velocity among the carbon sources, which caused different competitive power between NO3 -N reductase and NO2 -N reductase with different carbon source. Even wheb using the same carbon source, the competition for electron donor between NO3 -N reductase and NO2 -N reductase was different among denitrifying bacteria. Glucose resulted in the greatest NO2 -N accumulation rate and production rate (Ge et al. 2012), while NO2 -N accumulation did not occur when glucose was used with the sludge taking from SBR treating pre-treated landfill leachate (Sun et al. 2009). In this study, the high NO2 -N accumulation was achieved using the sludge fermentation liquid as carbon source (Cao et al. 2013a), which contained a variety of short-chain fatty acids (e.g., acetic acid, propionic acid, and n-butyric acid), polysaccharide, and protein. The sludge fermentation liquid was later replaced by acetate; consequently, the property of high NO2 -N accumulation did not degenerate, which indicated that the types of carbon source alone did not cause the discrepancy between NO3 -N reductase and NO2 -N reduction.

Previous studies found the conflicting roles of pH in NO2 -N accumulation. The peak value of NO2 -N accumulation increased when the pH increased from 7.5 to 9.0 in denitrification (Glass and Silverstein 1998). However, high peak values of NO2 -N accumulation also occurred at a broader pH range (6.5~9.2) (Cao et al. 2013a). Moreover, the competition for electrons plays an important role on different nitrogen oxide reductases at low pH (6.0~6.5) (Pan et al. 2012). Therefore, the influence of pH on the nitrogen oxides was inconclusive and might not necessarily cause the competition between NO3 -N reductase and NO2 -N reductase. In this study, the pH was not controlled and varied from 7.5 to 8.5 in a typical cycle (Fig. 1b); correspondingly, the NTRT showed little fluctuation during the NO3 -N reduction period. This indicated that pH might not be a critical factor for high NO2 -N accumulation in this study.

Furthermore, denitrification with NO2 -N as the sole electron acceptor showed that NO2 -N concentration declined linearly with time (Fig. 5d, e), which clearly indicated that the denitrifying bacteria were capable of reducing nitrite catalyzed by nitrite reductase enzymes. However, the NO2 -N reduction rate sharply decreased when the NO3 -N was present in the reactor (Fig. 5f), which suggested that the denitrifying bacteria preferred using NO3 -N as the electron acceptor rather than NO2 -N. It had been speculated that NO2 -N accumulation was caused by three mechanisms: (1) imbalanced activities of NO3 -N and NO2 -N reductases, which are caused by C/N ratio, carbon source type, and pH; (2) inhibition of NO2 -N reductase by oxygen, NO3 N, or NO2 N; and (3) selection and enrichment in favor of NO3 -N respiring bacteria (Martienssen and Schöps 1997). The microbial community enriched for facultative anaerobes for NO3 -N reduction to NO2 -N-sacrificed denitrifiers with glucose as organic carbon (Wilderer et al. 1987). It was speculated in this study that the anaerobic phase was related to bacterial enrichment with the intermediate NO2 -N accumulation. In this case, the NO2 -N reductase enzyme of these microorganisms was inhibited in the presence of NO3 -N, which resulted in the difference between NO3 -N reduction rate and NO2 -N reduction rate.

Microbial community in high nitrite accumulation denitrifying sludge

NO2 -N accumulation was strongly affected by the microbial species composition. There were some strains of bacteria known as incomplete denitrifying bacteria (nitrate-respiring bacteria), such as Acidovorax facilis, Citrobacter diversus, and Enterobacter agglomerans, which were only capable of reducing NO3 -N to NO2 -N without further reduction of NO2 -N to N2 and caused NO2 -N accumulation (Glass and Silverstein 1998). These incomplete denitrifying bacteria lacked the key NO2 -N reductase enzymes.

As to the denitrification system in this study, the most abundant genus was identified as Thauera (67.25 %) which was a member of β-Proteobacteria (Fig. 6). Most of the species within Thauera have been identified as denitrifiers (Srinandan et al. 2011). There were some strains of Thauera capable of reducing NO3 -N to NO2 -N under anaerobic condition (Liu et al. 2013a), which was consistent with the results in this study. Denitrification was subdivided into five functional groups (Drysdale et al. 2001), including true denitrifiers (bacteria capable of both NO3 -N and NO2 -N reduction), incomplete denitrifiers (bacteria that reduced NO3 -N to NO2 -N with no further reduction of NO2 -N), incomplete nitrite reducers (bacteria capable of reducing both NO3 -N and NO2 -N but severe inhibition of NO2 -N reduction by NO3 -N), exclusive nitrite reducers (bacteria only capable of reducing NO2 -N), and non-denitrifiers (bacteria incapable of reducing either NO3 -N or NO2 -N). It was assumed that the absolutely dominant Thauera genus in the partial denitrification with high NO2 -N accumulation was possibly related to the NO2 -N reduction inhibition in the presence of NO3 -N, which was most likely caused by the asynchronism of denitrifying enzyme synthetization for different electron acceptors (NO3 -N and NO2 -N). Previous study demonstrated that the nirS mRNA in Thauera strains was not synthesized until NO3 -N was consumed completely (Liu et al. 2013b). This was consistent with the result in the present study, which suggested that the high NO2 -N in the partial denitrification system might be related to the dominant Thauera genus in microbial structure. NO2 -N could be accumulated continuously and efficiently, since the NO3 -N reductase was much more competitive for electron than NO2 -N reductase.

Furthermore, Saprospiraceae groups were associated with the elimination of proteins (Xia et al. 2007). Bacteria belonging to candidate division OP3 thrived in anoxic environment and were particle-associated (Glöckner et al. 2010; Liu et al. 2013b). Comamonadaceae (0.25 %) bacterium was identified in the systems assigned to PHA-degrading denitrifying bacteria (Khan et al. 2002) and produced slime extracellular polymeric substances (EPS) and capsular EPS (Bala Subramanian et al. 2010). Dechloromonas was reported to use benzene for reducing NO3 -N to N2 (Coates et al. 2001). These genera of bacteria identified in this study would be related to the endogenesis denitrification caused by the long idle phase (10.2~10.5 h) in a cycle, which implied that these bacteria might play an imported role in the aggregated growth, and contributed to the survival of biomass under substrate deficient condition and the long anaerobic period.

Additionally, there was relatively high amount of Nitrospira genus (6 %) in microbial community. Previous study had reported that the Nitrobacter–Nitrospira and Nitrospira-nirK showed a protocooperation relationship because they could eliminate the toxic effects of NO2 -N when NO2 -N accumulated and became excessive (Shu et al. 2015). In this study, NO2 -N was accumulated at high NTR (90 %) with the presence of NO3 -N, and the μNO2-N, Accu achieved 52.31 mg N VSS−1 h−1 even at the initial NO3 -N of 20 mg/L (Table 1). The high amount of NO2 -N accumulated could be used by both nitrite-oxidizing bacteria (NOB) (Nitrospira) and denitrifying bacteria. Thus, the presence of NOB could alleviate the negative effects of NO2 -N accumulation on microorganisms.