Abstract
While most papers on high-entropy alloys (HEAs) focus on the microstructure and mechanical properties for structural materials applications, there has been growing interest in developing high-entropy functional materials. The objective of this paper is to provide a brief, timely review on select functional properties of HEAs, including soft magnetic, magnetocaloric, physical, thermoelectric, superconducting, and hydrogen storage. Comparisons of functional properties between HEAs and conventional low- and medium-entropy materials are provided, and examples are illustrated using computational modeling and tuning the composition of existing functional materials through substitutional or interstitial mixing. Extending the concept of high configurational entropy to a wide range of materials such as intermetallics, ceramics, and semiconductors through the isostructural design approach is discussed. Perspectives are offered in designing future high-performance functional materials utilizing the high-entropy concepts and high-throughput predictive computational modeling.
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I. INTRODUCTION
Contrasted to traditional alloys that focus on the compositions on the boundaries (vertices, edges, or faces) of phase diagrams, high-entropy alloys (HEAs),1 or multiprincipal-element alloys (MPEAs),2 focus on compositions proximal to the center of multicomponent phase diagrams. The vast HEA composition space and resulting varying materials properties represent a scientifically challenging and technologically important research frontier for materials scientists and engineers to explore. Single-phase solid-solution HEAs3 [e.g., with the face-centered cubic (FCC), body-centered cubic (BCC), and hexagonal close-packed (HCP) structures] may have large configurational entropies, but they also have limited use since many applications require balanced properties. For example, structural materials often require multiple phases to achieve the required balance of properties. Thus multiphase solid solution HEAs are often more appropriate for structural materials applications. For the current understanding and challenges on HEA research, the readers are referred to recent review reports.4–6
To date, the vast majority of the research on HEAs has focused on their potential applications as structural materials, and accordingly, by manipulating the compositions, processing, and hence microstructures, balanced mechanical properties are achieved that are consistent with, and sometimes superior to, traditional materials.4–10 However, there has been increasing interest in HEAs for their functional properties.11 Many papers are dedicated to the study of the soft magnetic properties of HEAs that comprise magnetic elements Co, Fe, Ni, and Mn, with the addition of other elements, aiming to reach high saturation magnetization and low coercivity. Magnetic HEAs may possess an enhanced magnetocaloric effect (MCE) because the extreme chemical disorder in HEAs is expected to result in sluggish magnetic phase transitions during cooling. This would open the door for HEAs as next-generation magnetic refrigerant materials.12,13 Significantly reduced thermal conductivity due to extreme chemical disorder in HEAs makes them attractive as potential thermoelectric materials.14–16 Electrochemical properties,11,17–19 high-entropy coatings,20 as well as other novel ideas21 have also been reported.
In addition, conventional alloying strategies used in the functional materials community—preceding the initial high entropy papers in 2004—have produced a vast literature of functional HEAs and MPEAs, which may be missed by conventional literature searches. Many functional materials have been studied, which satisfy HEA definitions or are consistent with the broader concept of MPEAs,6 but they have not been identified with the HEA concept. Since conventional efforts to develop functional materials precede the high-entropy concept and since early work in the high-entropy field focused on structural properties, these two communities appear to be rather disconnected. There are two important benefits to connect traditional functional materials research with high-entropy concepts. First, the HEA community benefits by accessing a vast amount of existing data on functional MPEAs that have already been made and characterized. This knowledge can be used to validate existing HEA concepts and to develop new relationships between composition, phase stability, and properties. Second, the functional materials community benefits by accessing new knowledge and tools for designing materials with targeted crystal structures and properties.
This paper provides a timely and brief review on select high-entropy functional materials. Medium- and even low-entropy materials based on known commercial compounds, which have been developed to tailor the cost and required properties, are also covered. Throughout the paper, perspectives are offered in designing future high-performance functional materials.
II. MAGNETIC PROPERTIES
A. Soft magnets
Soft magnetic materials magnetize to saturation when subjected to a relatively weak magnetic field (i.e., high permeability) and demagnetize and reverse polarity when subjected to a relatively weak magnetic field of opposing polarity (i.e., low coercivity). The key magnetic characteristics that define this class is a low intrinsic coercivity (iHc < ∼1 kAm−1). This ease of magnetization and demagnetization—or the ability to switch between these states—renders them useful for two broad classes of applications. First, they are useful in conversions between electromagnetic energy and mechanical energy, and as such, have extensive applications in the power grid. They can be found in components used for the generation, transmission, and distribution of electric power, as well as in transformers. Second, these materials can also be used in signal processing equipment, such as controls, telecommunications, computers, transducers, and magnetic recording equipment.
These two broad classes of applications have different performance requirements. In fact, the myriad end uses result in a considerable spectrum of material compositions and properties. One desirable characteristic consistent across these applications is a high value of magnetic saturation (Ms). High magnetic saturation enables the smallest magnet for a given switching energy requirement. In many of these applications, the individual magnets can be quite small, but the number required can be extremely large. A high saturation magnetization is best achieved with a material made using predominantly ferromagnetic elements such as iron.
In addition to high magnetic saturation, a high electrical resistivity is desired as this prevents eddy current losses. For elevated temperature applications, a high Curie temperature (TC) is required. Resistivity in soft magnetic materials is typically enhanced by alloying with nonmetallic elements. These elements have a greater intrinsic resistivity and they tend to increase lattice distortion, both of which improve overall resistivity. Changing the Curie temperature of a magnetic material can be done by doping, or by changing the sizes of particles in the lattice, thereby modifying the lattice structure (and thus coordination number), and coincidentally by inducing strains.
HEAs are expected to have a reduced saturation magnetization due to the lower concentration of elements with the highest net magnetic moments. The presence of nonmagnetic principal elements reduces the total magnetization per formula unit. The chemical disorder in these simple FCC, BCC, and HCP solid solutions also makes any magnetic reordering more difficult than traditional magnetic compounds, which is expected to raise coercivity.
A comprehensive sampling of reported investigations on magnetic HEAs is given in Refs. 22–50, and the reported magnetic properties are summarized in Table I, categorized according to alloy microstructures from single FCC, single BCC, to FCC + BCC phases, FCC (BCC) + intermetallics (IM), and amorphous structures. All alloys that satisfy the HEA definitions51 indeed have relatively low Ms values, typically less than 1 T. The medium-entropy alloy CoFeNi has the highest Ms at 1.606 T in Table I, and doping with Al and Si at low levels can result in optimal properties, e.g., in CoFeNi(AlSi)0.2: Ms (1.15 T), Hc (1400 A/m), resistivity (69.5 µΩ cm), yield strength (342 MPa), and compression plastic strain (>50%).29 Among the crystalline alloys studied, the Co20Cr20Fe20Mn5Ni20Zn15 alloy after mechanical alloying and annealing has the highest Hc value of 40,982 A/m, while CoCrFeNi has the lowest Hc value of 46 A/m. By contrast, the amorphous HEAs have Hc ∼ 1 T and Ms ∼ 2 A/m.
In examining the literature, a wide range in magnetic properties (Table I) may exist for any given alloy. This results from variations in real sample chemistry and density, the consolidated states of the sample (i.e., as-cast versus homogenized or annealed versus mechanically alloyed, bulk versus thin film, etc.), and the magnetic testing parameters. As an extreme example of how sample state may affect measurements, Schneeweiss49 reported that the FCC CoCrFeMnNi alloy is paramagnetic down to 93 K, at which point it transits into the (super)spin glass state, while a second magnetic transformation of a ferromagnetic type occurs at 38 K.
The observed data scattering indicates the very real necessity of standardizing testing procedures and reporting on materials variables (and their complete pedigree) which can influence properties. The ideal sample for magnetic testing is spherical and roughly 2–3 mm in diameter; if other geometries are used, then proper field corrections must be applied and reported. Sample density also has a strong effect on measurements, and coercivity is affected by microstructural defects such as dislocations, grain boundaries, and phase interfaces. Evaluating and reporting on the starting state and these other characteristics would enable better identification and further development of interesting alloys.
In Fig. 1, the measured magnetic properties of select HEAs (Table I) are overlaid on a map of saturation magnetization versus coercivity for major conventional soft and semihard magnetic materials.52 The comparison shows that the projected trends of lower saturation magnetization and higher coercivity of HEAs compared to traditional soft magnets hold true in practice.
Superior soft magnets require low magnetocrystalline anisotropy and low magnetostriction.53 Alloying elements, phase structure, and microstructure have a great impact on both parameters and hence soft magnetic properties. To increase Ms, the basic design principle is to increase the contents of ferromagnetic elements, while reducing nonferromagnetic (and especially the antiferromagnetic) elements. This will refine the compositional space of interest. The coercivity of magnetic materials mainly depends on the resistance of magnetic domain rotation and magnetic domain wall movement, with greater resistance resulting in higher coercivity. The introduction of nonferromagnetic elements can result in partial pinning of domain walls.
While not considerations for magnetic performance, due to the environments in which soft magnets are used, corrosion resistance and wear resistance can be factors in the selection of which magnetic alloy to use. Based upon these well-established phenomena and those of HEAs, it is possible to hypothesize how soft magnetic HEAs may differ from the well-established soft magnetic alloys. This is shown in Table II. Soft magnetic HEAs feature excellent mechanical properties and are expected to offer superior corrosion resistance.
While this subsection has described general preferences in magnetic properties, soft magnet manufacturers often produce an extensive selection of magnets. Within this selection, any magnet represents some set of compromises, including cost considerations, and many are tailored to specific applications. Selection of a soft magnetic material is often a nontrivial exercise. Accordingly, the projected trends in Table II should not be viewed as “better” or “worse,” but rather as starting points for evaluating potential applications.
B. Theoretical calculations
With vast compositional spaces available for experimenting, the computational design of alloys offers the advantage of reducing the resource demands of early-stage alloy development. This section takes a look at the degree to which the magnetic properties of potential alloys agree with theoretical predictions.
Intrinsic magnetization can be predicted using first-principles density functional theory (DFT) calculations. Zuo et al.46 calculated the electronic structures and magnetic properties of FCC CoFeMnNi, FCC CoFeMnNiCr, and BCC CoFeMnNiAl at zero Kelvin. The calculated average magnetic moments were 0.89, 0.39, and 1.23 µB/atom (μB = Bohr magneton), respectively. The Curie temperature was determined to be ∼120–130 K for CoFeMnNi.25,54 It was measured to be ∼38 K49 and predicted to be ∼20–27 K55,56 for FCC CoCrFeMnNi. Figure 2 compares the distribution of magnetic moment per element in these alloys predicted from DFT. The addition of Cr to CoFeMnNi lowers the magnitude of the magnetic moment and causes larger scattering in the moment of the atoms, suggesting sensitivity of the moment to neighboring atoms due to the Cr addition. On the other hand, the addition of Al to CoFeMnNi reduces the number of down-spins for Mn, and thus, causes the alloy to behave ferromagnetically. The total electron density of states (DOS) calculations show that the up and down spins of CoFeMnNi and CoFeMnNiCr are more symmetric than CoFeMnNiAl, while there is a significantly higher spin-up distribution than the spin-down distribution in CoFeMnNiAl.46
The magnetic exchange in magnetic alloys can be examined by the parameter: \(J_{ij}^\prime = {z_p}{J_{ij}}{m_i}{m_j}\), where mi(mj) is the magnetic moment of element i(j), Jij is the strength of the exchange interaction between elements i and j, and zp is the coordination number of the pth coordination shell. Huang et al.56 studied the exchange interaction of CoCrFeMnNi in FCC and BCC structures and predicted a weaker magnetic ordering tendency and a lower critical temperature for the FCC structure than the BCC structure. The magnetic behavior of the BCC phase is dictated by strong nearest-neighbor Fe–Fe, Fe–Co, Co–Co, and Co–Mn pairs, and the antiferromagnetic interactions between the nearest-neighbor Cr–Cr, Cr–Mn, and Mn–Mn pairs. Whereas for the FCC structure, the magnetic behavior is mainly due to the nearest-neighbor antiferromagnetic couplings between Fe–Mn and Mn–Mn.
Other magnetic properties of metals and alloys, such as the Curie temperature, can be predicted using DFT calculations by coupling the Heisenberg model and Monte Carlo simulations.57,58 An alternative but much simpler approach for calculating the Curie temperature is to use the mean-field approximation:
where kB is the Boltzmann constant, c is the mole fraction of the nonmagnetic element, and EFM and EPM are the total energies of the alloy in the ferromagnetic and paramagnetic states, respectively. Using this approach, Körmann et al.58 obtained good agreement for Curie temperature between calculations and experiments in CoFeNiCr0.5, CoFeNiCr, CoFeNiCrPd, CoFeNiCrPd2, CoFeNiCr0.5Pdx, CoFeNiCrPdx, CoFeNiCrxPd2, CoFeNiCrxPd, and CoFeNiCrx. Körmann et al.58 further mapped the Curie temperature and saturation magnetization of CoCrFeNi–Crx–(Ag,Au,Cu,Pd)y alloys at zero temperature.
Using the mean-field approach, Huang et al.56 mapped out the Curie temperatures of many medium- and high-entropy alloys with the FCC and BCC structures (see Fig. 3). The calculated TC values are lower for the FCC structure than for the BCC. Agreement with experiments for those FCC HEAs, where available, is satisfactory overall, except for CrFeCoNiCu, FeCoNiCuMo, and MnFeCoNiCu that do not form single-phase FCC solid solution in the as-cast form. It is worth noting that some alloys with high fractions of magnetic elements are predicted to have relatively higher Curie temperatures: CoFeNi (804 K), CoCuFeNiPt (837 K), AgCoCuFeNi (805 K), and CoCuFeNi (796 K). However, with increasing fractions of nonmagnetic elements, the calculated Curie temperature drops to as low as 10 K for CoCrFeMnNiV, 21 K for CrFeMoV, and 27 K for MnCoFeMnNiV. In general, it is anticipated that HEAs will typically have significantly lower TC than traditional low-entropy magnetic alloys.
These theoretical studies37,46,56,58 suggest that DFT calculations can be useful in predicting magnetic properties such as magnetization and critical magnetic ordering temperatures and thus can be used to accelerate the development of high-entropy magnetic alloys.
C. MCE
The MCE refers to the temperature change that a magnetic material experiences when an external magnetic field is applied and withdrawn adiabatically.12 When a magnetic field is applied, the magnetic domains of a material tend to align with the applied field, thereby decreasing the magnetic entropy (ΔSM). Accordingly, the thermal entropy of the system increases while the total entropy change remains zero, increasing the temperature of the system. The opposite occurs when the field is removed. The magnetic entropy change is defined as
The refrigerant capacity (RC) value has been commonly used for comparing magnetocaloric materials, which considers the temperature range and the magnetic entropy. RC is generally determined as the product of the magnetic entropy and the temperature span at the full width, half maximum of the entropy curve:
Both the peak value of ΔSM and the integrated area under the ΔSM–T curve are used to calculate RC.13
Chemical disorder in HEAs may cause sluggish magnetic phase transitions during cooling, resulting in an enhanced MCE. Therefore, magnetic HEAs are potentially attractive candidates for magnetic refrigerants due to their improved MCEs. A collection of MCE HEAs is summarized in Table III, and comparison in their RC and ΔSM is shown in Fig. 4. For example, Yuan et al.13 studied the microstructure and magnetic properties of DyErGdHoTb, ErGdHoTb, DyErHoTb, and ErHoTb alloys and found that the quinary DyErGdHoTb alloy with the HCP structure exhibited a small magnetic hysteresis and possessed the largest RC among the alloys they studied (about 627 J/kg at the 5 T magnetic field). Their work also demonstrates that including Gd is critical which increases the critical magnetic ordering temperature and enhances the RC value.
By contrast, the |ΔSM| and RC values for Co–Cu–Fe–Mn–Ni12 and CoCrFeNiPdx59 HEAs are too low for commercial refrigeration application (Fig. 4 and Table III); however, these HEAs have advantages in cooling power, ductility, machinability, resistance to wear and corrosion, reduced metal flammability, and structural integrity,59 making them promising for use in extreme environments and active cooling.12,59 For comparison with traditional magnetocaloric materials, readers are referred to original publications.12,13,59
In a recent review article on conventional magnetocaloric materials, Shen et al.60 highlighted La(Fe,M)13-based compounds (M = Si, Al) for their remarkable MCE in comparison with other magnetocaloric materials including NiMn-based Heusler alloys, Ce6Ni2Si3-type R6Co1.67Si3 compounds, AB2X4-type sulfospinels CdCr2S4, etc. They found a large entropy change [|ΔSm| > 19 J/(kg K) with TC < 210 K] for a field change of 0–5 T in La(Fe,Si)13 with a low Si concentration, and this change was associated with negative lattice expansion and metamagnetic transition behavior.
Doping using the iso-structure method is commonly used in conventional magnetocaloric materials research. For example, by mixing rare-earth elements in (La1−xPrx)Fe11.5Si1.5 alloys, Shen et al.61 found that |ΔSm| increased with increasing Pr molar ratio, achieving the maximum |ΔSm| at equimolar ratios of La and Pr (see Fig. 5). By contrast, a significant decrease in |ΔSm| was observed when Fe was substituted for Co in (La1−xPrx)(Fe11.5−yCoy)Si1.5,61 although Co doping results in significantly larger configurational entropies than Pr doping. The contrasting behavior in |ΔSm| versus ΔSconf suggests other mechanisms contribute much more to the magnetic entropy change than configurational entropy does. Partial substitution for La leads to a reduction in TC and an increase in magnetic hysteresis. Conversely, Co doping results in a significant increase in TC and zero hysteresis loss near room temperature. An additional doping strategy explored was to introduce interstitial atoms such as hydrogen. For example, a maximal value of |ΔSm| = 20.5 J/(kg K) at 340 K was observed for a field change of 0–5 T for LaFe11.5Si1.5Hδ, which exceeds that of Gd by a factor of 2. Introducing interstitial carbon atoms can thus depress hysteresis loss while keeping the large MCE unchanged.60
III. PHYSICAL PROPERTIES
Jin and Bei62 surveyed and compared the electrical resistivity and thermal conductivity of a series of Ni-containing composition-concentrated FCC solid solution alloys with commercial alloys and bulk metallic glasses (BMG) (see Fig. 6). The overall trend for FCC Ni-alloys is that increasing entropy results in increased electrical resistivity, but not always [Fig. 6(a)]. A noteworthy exception is that Cr-containing HEAs have significantly higher resistivity than those without Cr by about one order of magnitude, regardless of the configurational entropies of these alloys. Electronic structure calculations reveal63 that alloying with Cr promotes d-band smearing in both minority and majority spin channels, resulting in a much reduced electron mean free path and hence high electrical resistivity.63 Conversely, for those Ni alloys that do not contain Cr, the majority spin channel has a large (or infinite) electron mean free path, providing a short circuit and hence an overall low resistivity.63 The electrical resistivities of CoCrNi, CoCrFeNi, AlxCoCrFeMn, CoCrFeMnNi, and CoCrFeNiPd are slightly higher than those of 304 and 316 stainless steels, are comparable to those of Inconel 625 and 718, and are smaller than those of the Ni-containing BMG.
Similar to the case of electrical resistivity, alloying reduces the thermal conductivity of Ni, but thermal conductivity is sensitive to both configurational entropy and alloying elements [Fig. 6(b)]. For Cr-containing FCC alloys with 2–5 components, the thermal conductivities are ∼10–15 W/(m K) at room temperature regardless of the compositions and number of principal components. These values are significantly lower than those alloys without Cr, comparable to the values for stainless steels and Inconel alloys, but higher than BMGs [∼4–8 W/(m K)]. Thermal conductivity is comprised of electronic and lattice contributions. Contrasted to pure metals for which the electronic contribution is dominant, HEAs have a significantly enhanced lattice contribution compared to electronic contribution [Fig. 6(c)]. Note that the low-entropy Ni–20Cr binary alloy has values of electrical resistivity, thermal conductivity, and lattice contribution to thermal conductivity, all of which are comparable to HEAs (i.e., with 4 or more principal components).
IV. THERMOELECTRIC PROPERTIES
Thermoelectric materials convert between thermal energy and electrical energy: A temperature difference creates an electric potential; an electric potential creates a temperature difference. The ability of a given material to efficiently produce thermoelectric power is measured by its dimensionless figure of merit (zT), given by
where S is the Seebeck coefficient, κ is the thermal conductivity, σ is the electrical conductivity, and T is the temperature. The product σS2 is also called the “power factor” (PF).
For metals or degenerate semiconductors, the Seebeck coefficient can be determined by64
where n is the carrier concentration, kB is the Boltzmann constant, e is the electron charge, h is the Planck constant, T is temperature, and m* is the effective mass of the carrier. The electrical conductivity (σ) is determined as σ = neμ, where μ is the carrier mobility.
Ideal thermoelectric materials should possess a high Seebeck coefficient, high electrical conductivity, and low thermal conductivity. However, it is extremely difficult to satisfy these three parameters simultaneously since they are intrinsically intercorrelated. For example, a low carrier concentration leads to a large Seebeck coefficient but also results in low electrical conductivity. Furthermore, material characteristics which result in low thermal conductivity usually result in low electrical conductivity.
As shown in Sec. III, the extreme chemical disorder unique to HEAs can substantially reduce the electron mean free path and hence decrease electrical and thermal conductivity by orders of magnitude, as reported in single-phase FCC HEAs by Zhang et al.65 and multiphase AlxCoCrFeNi HEAs by Chou et al.66 The highly symmetrical crystal structures (e.g., simple FCC, BCC, and HCP) of HEAs are likely to achieve a high convergence of the valence bands close to the Fermi level to obtain a higher Seebeck coefficient.67 Therefore, HEAs are promising as thermoelectric materials, especially at high temperatures.
To explore the potential of HEAs as high-temperature thermoelectric materials, Shafeie et al.14 measured electrical and thermal transport in AlxCoCrFeNi (0.00 ≤ x ≤ 3.05) HEAs. With increasing Al contents in AlxCoCrFeNi HEAs, the Seebeck coefficient increases from 1 to 23 µV/K, thermal conductivity decreases from 15 to 12–13 m/K, and lattice contribution to the thermal conductivity increases, while the electrical conductivity decreases from 0.85 to 0.36 MS m−1. The σS2 and zT values of AlxCoCrFeNi HEAs as a function of temperature are shown in Figs. 7(a) and 7(b). The zT is about zero for FCC CoCrFeNi. The highest zT (∼0.015) is achieved for x = 2.0 and 2.25 at 778 K. Apparently, the AlxCoCrFeNi HEAs suffer from low Seebeck coefficients and low electrical conductivity.
An ultralow lattice thermal conductivity (i.e., ∼0.47 W/(m K) at 400 K) was reported for BiSbTe1.5Se1.5 by Fan et al.16 An increase in the Seebeck coefficient and further decrease in the lattice thermal conductivity can be achieved by doping with Ag [i.e., (BiSbSe1.5Te1.5)1−xAgx (0 ≤ x ≤ 1.2)]. A peak zT value of 0.63 was observed at 450 K with the addition of 0.9 at.% Ag. Fan et al.15 also investigated the thermoelectric performance of PbSeSnTeLax (0 ≤ x ≤ 2.5) HEAs with the FCC structure. HEA PbSeSnTe possesses an ultralow lattice thermal conductivity at low temperatures. Minor additions of La suppressed bipolar transport to some degree, resulting in an enhanced Seebeck coefficient and electrical conductivity at high temperatures. The σS2 and zT values of (BiSbTe1.5Se1.5)1−xAgx and PbSeSnTeLax HEAs are shown in Figs. 7(c) and 7(d).
The key challenge in developing high-performance thermoelectric HEAs is balancing the electrical conductivity, Seebeck coefficient, and thermal conductivity to maximize zT values. Due to physical intercorrelations among these parameters, predictive computational modeling to calculate thermoelectric properties as a function of temperature plays a crucial role. In addition, methods such as reduced dimension68,69 and band engineering70 can be applied to thermoelectric HEAs for enhanced performance.
To develop new materials superior to existing low-entropy thermoelectric materials, doping known thermoelectric materials to promote solid solutions has become a viable approach,71,72 which also increases the configurational entropy. For example, Tan et al.71 doped SnTe with >9 at.% Mn, resulting in a high zT equal to 1.3 at 900 K. Manganese doping causes modification of the electronic structure and hence band convergence, resulting in a dramatic increase in the Seebeck coefficient and a decrease in thermal conductivity albeit at the cost of reduced electrical conductivity. A similar approach has been reported by Orabi et al.72 with Ga doping of SnTe, leading to an 80% improvement in the zT value. Liu et al.73 assessed the thermoelectric performance of Cu2(SSeTe)-, (AgCu)(InGa)Te2-, and Cu8Ge(SeTe)6-based multicomponent thermoelectric materials. Increasing configurational entropy by doping led to increasing zT values [Fig. 8(a)], in particular due to significantly reduced thermal conductivity [Fig. 8(b)]. Their survey indicates increasing the entropy by promoting favorable substitution in existing thermoelectric materials can be a viable and cost-effective approach.
V. SUPERCONDUCTING MATERIALS
Superconducting materials (SMs) are functional materials with zero electrical resistance below a critical transition temperature (Tt). As noted by Hott et al.,74 superconductivity is a true thermodynamic state of matter. The explanation for this state and the conditions, which are requisite for achieving this state, are less well established. In a recent review by Chu et al.,75 multiple prominent researchers in the field offered ideas on how to find future SMs. Difficulty in establishing criteria for finding new SMs was often cited as the main impediment to future alloy discovery. For example, one group examined over 1000 materials considered to be likely candidates, but only had a 3% success rate.75 There may be some commonalities to this group’s suggested criteria which make for appropriate starting points for exploring HEA space for superconductors, including (i) magnetism, (ii) layered crystal structures, (iii) the incorporation of transition metals, and (iv) valence electron/carrier densities within a certain range.
There have been HEA superconductors discovered to date, which seem to offer some interesting properties. For example, Kozelj et al.76 reported the superconductivity of HfNbTaTiZr system alloys. They found that the electronic properties were not a “cocktail” of the constituent electronic properties. Chen et al.11 investigated the superconductivity of various HEAs (NbTaTiZr, GeNbTaTiZr, HfNbTaTiZr, and HfGeNbTaTiVZr) in as-cast and homogenized conditions. They found that Tt is higher than predicted by the rule of mixtures (RoM). Guo et al.77 reported that (NbTa)0.67(HfTiZr)0.33 shows extraordinarily robust zero-resistance superconductivity after pressurizing. The value of Tt increased from an initial temperature of 7.7 K at ambient pressure to 10 K at ∼60 GPa, and then slowly decreased to 9 K at 190.6 GPa. They concluded that the continuous change in zero-resistance superconductivity is due to a combination of the electronic and mechanical characteristics of HEAs. They subsequently pointed out that this unique behavior may pose a challenge to existing superconductor theories. Vrtnik et al.78 investigated superconductivity in Ta–Nb–Hf–Zr–Ti HEA system. All samples exhibited superconductivity despite different crystal structures, indicating that the superconductivity of the Ta–Nb–Hf–Zr–Ti HEA system is insensitive to the structure. They found that minimizing the mixing enthalpy and maximizing the mixing entropy were both critical.
The Cava research group79–81 has investigated the compositional dependence of superconducting behavior in A2 (NbTa)1−x(HfTiZr)x,79 A2 Alx(NbTa)0.67(HfTiZr)0.33,80 B2 (NbScZr)1−x(PdRh)x,81 and B2 (NbScTaZr)1−x(PdRh)x.81 Their critical transition temperatures versus valence electron counts are summarized in Fig. 9 in comparison with the trend lines for binary crystalline alloys82 and amorphous films.83 For A2 HEAs, Tt increases with increasing valence electron counts, agreeing with the trends reported in binary crystalline alloys and amorphous alloys. However, for B2-structured HEAs, Tt increases with decreasing valence electron counts, which is counterintuitive.
For complex HEAs, the preparation and verification of SMs is a huge workload. Each additional element contributes an additional degree of freedom, lengthening the exploratory process. A more effective approach is needed for screening potential high-entropy SMs. In the field of semiconductors, Xiang et al.84 achieved the combinatorial synthesis of semiconductor materials through combining thin film growth and physical masking techniques. It is possible that this approach can be adapted to the preparation of HEA superconductors. Through film growth techniques, a superconducting coating with a continuous compositional gradient could be deposited on the tape substrate. The mode of “single-preparation, multiple-samples” may accelerate the development of superconducting high-entropy materials.
The study of HEAs as SMs is still at a very early research stage compared to studies of HEAs for other functional applications. It may be appropriate to work within the starting points suggested at the beginning of this section, and apply thermodynamic and perhaps Fermi surface modeling, to identify potential high-entropy superconductors, coupled with high-throughput experimental methods. The apparent stability of HEAs suggests an interesting avenue for theoretical investigation. The mechanism of superconductivity of HEAs under high pressure or other extreme conditions is not yet understood, which indicates the need for further investigation.
VI. HYDROGEN STORAGE
Hydrogen storage materials are materials capable of absorbing and storing large quantities of hydrogen with minimal damage, and releasing the hydrogen as needed. They undergo hydrogenation at modest temperatures and pressures. When the alloys absorb hydrogen, their lattices expand, causing swelling and possible pulverization of the crystal structure. The desired properties for hydrogen storage alloys then are as follows: (i) a high storage capacity accessible at modest temperatures and pressures; (ii) reversibility, or the ability to release the hydrogen (again without extreme inputs); and (iii) a structural resiliency that minimizes pulverization.
To date, the reports on the hydrogen storage properties of HEAs are limited, including: BCC structures such as HfNbTiVZr85 and MoNbTiVZr,86 and C14 Laves structures such as CrFeNiTiVZr,87 CoFeMnTixVZr (0.5 ≤ x ≤ 2.5),88 CoFeMnTiVyZr (0.4 ≤ y ≤ 3.0),88 and CoFeMnTiVZrz (0.4 ≤ z ≤ 3.0).88 Other examples include the La–Fe–Mn–Ni–V HEAs89 which have σ + La(Ni,Mn)5 or FCC + La(Ni,Mn)5 phases in the microstructure.
Among these alloys studied, HfNbTiVZr shows an outstanding hydrogen absorption (∼2.7 wt%), greater than any of its constituent elements will singly absorb.85 It was hypothesized that the large lattice distortion (i.e., the difference in atomic radii of the elements δ = 6.82%) in the alloy makes it favorable to absorb hydrogen in both tetrahedral and octahedral interstitial sites. Contrasted to HfNbTiVZr is the low hydrogen capacity of MoNbTiVZr, whose maximum hydrogen absorption is merely 0.59–0.61 wt%.86 The C14-based HEAs have a maximum hydrogen capacities ranging from 1.56 to 1.80 wt%.88
Refractory BCC metals have extremely large hydrogen solubility according to the established binary phase diagrams.90 For example, pure V shows gravimetric storage capacity of >4 wt%, greater than AB2 and AB5 compounds.91 Thus V-based solid solution alloys have been extensively studied for hydrogen storage to enhance the reversibility as compared to pure V, and to prevent pulverization. Addition of many alloying elements Ti, Mn, Zr, Cr, Co, Ni, Fe, Mo, Nb, Al, and Si have been studied, and these alloys are basically low- and medium-entropy alloys.91 The two alloys studied by Luo et al.92 [i.e., (FeV)0.6(CoCrTi)0.4 and (FeV)0.6(CoCrTi)0.38Zr0.02] are actually HEAs since they have configurational entropy ∼1.6kB even though “HEA” was not mentioned in the paper.
The comparison in the reported reversible hydrogen storage capacity for a variety of V-based solid solution alloys, the maximum hydrogen absorption of HEAs, and selected Ti-based BCC solid solution93 at 298 K are shown in Fig. 10. HfNbTiVZr has significantly larger hydrogen capacity than MoNbTiVZr. This is understandable since BCC Mo and Nb metals have extremely small hydrogen solubility, while BCC Hf, Ti, Zr, and V metals have extremely large hydrogen solubility. However, the maximum hydrogen capacity of the La–Fe–Mn–Ni–V HEAs based on LaNi589 are apparently lower than LaNi5, partly due to the formation of σ and FCC phases whose hydrogen solubility is low.
At T = 298 K, most V-rich solid solution alloys exhibit significantly improved reversible capacity compared to pure V at 313 K, demonstrating that increasing the configurational entropy of the solid solution phase favors hydrogen absorption. However, exceptions to this occur for (V0.645Ti0.355)93Co7 and (V0.645Ti0.355)93Ni7 at 298 K91 (see Fig. 10) and V0.40Ti0.225Cr0.325Fe0.05 at 303 K91 (not shown). By contrast, for the five Ti-based BCC solid solution alloys, hydrogen capacity decreases with increasing entropy.
These results indicate that entropy could contribute to hydrogen absorption favorably, but there are other factors that are also important such as the enthalpies of formation for the solid solution (with dissolved hydrogen) and metal hydrides. In fact, enthalpies impact significantly on the hydrogen solubility as summarized by Kao et al.88 who showed the maximum hydrogen storage (per atom) increases with decreasing the enthalpy of formation (toward more negative) for the conventional compounds and HEAs they studied. Kumar91 concluded that an optimal performance in balanced reversible hydrogen capacity, dehydrogenation plateau pressure, pulverization resistance, and adsorption kinetics can be achieved by a material containing both alloying elements that have higher affinity for hydrogen (e.g., Ti, Zr, and Nb) and those that have less affinity (e.g., Mn, Al, and Cr).
Although FCC HEAs are not intended for hydrogen storage purposes, recent work indicates that FCC HEAs can be strong, ductile, and hydrogen tolerant materials.94–96 Hydrogen is detrimental to metals and alloys during service due to hydrogen-induced embrittlement. Hydrogen is ubiquitous and enters into metals, forming voids, enabling void coalescence, as well as combining with certain elements to form metal hydrides. FCC HEAs such as CoCrFeMnNi are reported to be immune to hydrogen embrittlement.94–96 Luo et al.94 reported that hydrogen improves the strength and ductility of the alloy by simultaneously decreasing the phase stability of the FCC structure and triggering more intense nanotwinning upon loading. Zhao et al.96 reported that the FCC CoCrFeMnNi HEA demonstrated superior resistance to gaseous hydrogen embrittlement relative to two austenitic stainless steels due to a hydrogen-enhanced localized plasticity deformation mechanism, despite the HEAs absorbing more hydrogen than the two steels.
VII. OTHER FUNCTIONAL MATERIALS
A. Connection to conventional functional materials
Earlier sections in this review discussed functional alloys that are motivated and informed by the HEA strategy of devising alloys with multiple principal elements. However, functional HEAs have also been produced by the conventional functional materials community using concepts that are completely independent of high-entropy concepts (examples shown in earlier sections61,71–73,92). In fact, some of these functional HEAs have been produced before the HEA field was initiated in 2004. The purpose of this section is to further illustrate these additional ‘hidden’ functional HEAs, which may be missed by conventional literature searches, and to discuss the guiding principles that have been used to produce them.
Most functional materials have a long-range ordered crystal structure. Presented herein are just a few examples of functional properties, the ordered crystal structures associated with them, and typical base compounds. These examples include shape memory alloys (cesium chloride and NiTi), ferroelectric materials (perovskite and PbTiO3), transparent conducting oxides (bixbyite and In2O3), thermoelectric materials (skudderudite, CoAs3 or half-Heusler, and NbCoSn), ferromagnetic shape memory compounds (Heusler, Ni2MnGa, and Co2MnGe), and integrated circuit dielectric materials (beta cristobalite and SiO2).
Over the past several decades, well-established alloying approaches have been established to improve the balance of functional properties in ordered compounds. Two general alloying approaches include doping97 and iso-electronic (also called iso-structure) substitution.98 Simply stated, the iso-electronic concept mixes two or more chemically or electronically similar elements on a specific sublattice of an ordered crystal structure. In both doping and iso-electronic approaches, alloying elements are selected based on considerations that include their influence on the electronic structure of the compound or the charge carrier density, atomic size, and the ability to retain the crystal structure of the host compound. Important features in both approaches include the concentrations of elemental substitutions, the sublattice in the ordered structure targeted by the alloying additions, and the number of candidate alloying elements that satisfy the alloying strategy.
Some functional material compounds have only two sublattices and some have as many as four sublattices. Some compounds have only 1 or 2 elements that have been substituted on one of the sublattices, while other compounds have a number of different elements that can be substituted on each of the distinct sublattices. Finally, doping and iso-electronic alloying approaches can range from minor solute additions to concentrated alloys. Taken together, these considerations show that traditional alloying approaches for functional materials can produce compositions that satisfy HEA definitions. For example, iso-electronic alloying has produced thermoelectric materials such as Co(Hf0.5Zr0.5)(Sb0.8Sn0.2), (Co0.95Ni0.05)(Hf0.25Ti0.5Zr0.25)Sb, and (Co0.87Ni0.13)(Hf0.4Ti0.6)Sb99 all of which meet standard HEA definitions. These alloys represent the much larger family of half-Heusler phases that can be listed as XYZ, where X sublattice sites are occupied by Au, Co, Fe, Ir, Ni, Pd, Pt, Rh, and/or Ru; Y sites contain Hf, Mn, Ti, and/or Zr; and Z sites can be filled by Bi, Ga, Sb, and/or Sn.100 In the same way, skudderudite compounds can be listed as (Co,Fe,Ni)(As,P,Sb)3 and Heusler phases can be represented as (Co,Cu,Fe,Ni,Pd)2(Fe,Mn,V)(Al,Ga,Ge,In,Sb,Si,Sn). It is clear that a large number of functional HEAs can be produced from compounds such as these.
B. High-entropy ceramics
Oxide compounds possess a wide range of functional properties that include piezoelectric, dielectric, ferroelectric, ferromagnetic, luminescent, or phosphorescent behaviors and are a very important group of functional materials. By engineering atomic mixing on the cation sublattice of oxide compounds, the field of high-entropy oxides has recently been launched.101–107 High-entropy concepts are now being used to design new oxide materials with functional properties,102 high-entropy metal diborides,108 high-entropy carbides and nitrides,20,109–116 and other high-entropy compounds,117,118 further expanding the impact of high-entropy concepts into the functional materials realm.
The concept of entropy stabilization is a major, new contribution from the HEA field and is clearly demonstrated in a single-phase rock-salt structure (CoCuMgNiZn)O, where the five constituent binary oxides include three different crystal structures: tenorite (CuO); wurtzite (ZnO); and rock-salt (CoO, MgO, NiO).101 The configurational entropy from mixing on the cation sublattice in (CoCuMgNiZn)O is able to dissolve CuO and ZnO into the rock-salt structure. Entropy stabilization has also been shown in multicomponent, equiatomic rare earth oxides, where single-phase, CaF2-type structures are produced in as-synthesized (CeLaPr)O, (CeLaPrY)O, (CeLaPrSm)O, (CeLaSmY)O, (CeLaPrSmY)O, (CeLaNdPrSmY)O, and (CeGdLaNdPrSmY)O.104 Annealing experiments in the latter three compositions suggest that additional factors beyond configurational entropy play important roles in phase equilibria, including oxidation states of the constituent elements, synthesis procedure, and crystallite size.
VIII. SUMMARIES AND PERSPECTIVES
In summary, soft magnetic properties, MCE, thermoelectric properties, superconducting behavior, and hydrogen storage of HEAs were discussed herein. Connection to, and comparison with, traditional functional materials were provided where available. Increasing entropy is seen to impact favorably and sometimes unfavorably, the functional properties in both high-entropy and conventional functional materials.
However, entropy does not always dominate the functional properties. Doping, or isoelectronic (or isostructural) substitution, are commonly used for new materials exploration, which inevitably changes the entropy, and most often changes the enthalpy and electronic structure as well. Predictive computational modeling such as first-principles DFT reveals that the functional and physical properties are closely related to the electronic structures of the alloys.63 High-throughput DFT calculations on HEA or MPEA functional materials can be used to predict electronic structures, and hence, the functional properties. While computationally intense, this approach can be used to accelerate discovering next-generation high-performance functional materials.
To date, single-phase high-entropy solid solution alloys are indeed very limited3 because entropy does not always dominate phase stability.119 One feasible approach for exploring next-generation functional materials may be to start from existing low- or medium-entropy functional materials and use rational substitution or doping. To ensure effective, and favorable, substitution to produce the desired functional property, multiscale computer modeling using DFT,37,46,56,58,63,65,120–122 molecular dynamics,46,123–125 hybrid Monte Carlo/molecular dynamics,3,126,127 CALPHAD,128,129 and phase diagram inspection130 will serve as the starting point in a process to streamline and more efficiently screen potential candidate alloys.
A very large number of functional compounds do not satisfy rigorous HEA definitions but are nevertheless consistent with MPEA concepts. Such functional MPEAs may have fewer than 5 principal elements or have an element with >35% concentration. These functional materials are discussed in review articles such as in Ref. 2 but are generally not identified as MPEAs or HEAs in the traditional functional materials literature. Furthermore, “high-entropy” ceramics (i.e., oxides, nitrides, carbides, and borides) typically have anion concentrations above 35% and are thus not high-entropy “alloys” by conventional definitions. Nevertheless, the ability to produce unusual, useful properties in multiprincipal element functional materials is an important result worthy of additional study. Inconsistency with standard high-entropy definitions is a minor distraction at present and further study may resolve existing discrepancies. The contribution of the HEA field to functional materials goes beyond the concept of entropy stabilization and includes the potential vastness of unexplored compositions, supporting a bolder, more intentional mixing of many principal elements in functional materials.1
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ACKNOWLEDGMENTS
This work was performed in support of the US Department of Energy’s Fossil Energy Crosscutting Technology Research Program. The research was executed through the NETL Research and Innovation Center’s Advanced Alloy Development Field Work Proposal. Research performed by AECOM Staff was conducted under the RES contract DE-FE0004000. X.H.Y. and Y.Z. appreciate financial support from the National Science Foundation of China (No. 51471025) and 111 Project (B07003). D.B.M. acknowledges support from the Air Force Research Laboratory, Materials and Manufacturing Directorate. M.C.G. thanks Zhao Fan, Sheng Guo, Xun Shi, Tingting Zuo, Shengguo Ma, Hui Xu, Karoline Stolze, and Ke Jin for sharing the original data of their publications.
DISCLAIMER: This work was funded by the Department of Energy, National Energy Technology Laboratory, an agency of the United States Government, through a support contract with AECOM. Neither the United States Government nor any agency thereof, nor any of their employees, nor AECOM, nor any of their employees, makes any warranty, expressed or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise, does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof.
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Gao, M.C., Miracle, D.B., Maurice, D. et al. High-entropy functional materials. Journal of Materials Research 33, 3138–3155 (2018). https://doi.org/10.1557/jmr.2018.323
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DOI: https://doi.org/10.1557/jmr.2018.323