1 Introduction

The ever increasing industrial and agricultural activity, as well as population growth, has propelled a corresponding increase in the demand for renewable and sustainable clean energy [1]. The success of this quest could significantly alleviate CO2 emission in industrial sectors like fertilizer, paper, steel, cement, iron or petrochemical, and power sectors like gas, oil or coal.

Kudos to Hamelers and co-workers [1,2,3] for their recently discovered technology that generates electricity from the mixing of air and CO2 emissions using capacitive cell. This technology is called Reactive Gas Electrosorption (RGE). RGE technology utilizes capacitive electrode cell pairs, like those used in capacitive deionization (CDI) or supercapacitors during water desalination. The process involves mixing of aqueous solutions with various salinities [3, 4]. For instance, mixing seawater with freshwater from rivers could generate energy of about 3 kJ/L of the freshwater [5]. In the same vein, when air from the atmosphere with a low CO2 concentration is mixed with a gas stream with a high concentration of CO2 (like exhaust gas from power plants), mixing energy is released, and electricity is generated. The released mixing energy is due to the reduction in the Gibbs energy content of the mixture lower than that of the two CO2 streams.

Previously, electricity has been generated by mixing aqueous solutions with different salinity [4, 6]. The study of Post et al. [5] revealed that about 3 kJ/L of freshwater work is obtainable by mixing freshwater from rivers with seawater. Conversion of mixing energy to electricity has been explored using several technologies, like ion-selective porous electrodes [7,8,9], double-layer expansion [10] ion-selective membranes [6] and semipermeable [3]. Recently, the use of capacitive electrode cell pairs-based technology, like those used in CDI for water desalination [11,12,13] or supercapacitors [14, 15] has been explored.

Hamelers et al. [3] investigated the possibility of harvesting electricity from CO2 emission from industries that generate flue gas with 5–20% CO2 by mixing with air, which contains about 0.039% in aqueous electrolytes in a CDI cell. Their report shows that electrical energy could be generated from mixing air and CO2 emissions. Previously, CDI technology has been employed in Post-combustion CO2 capture using monoethanolamine (MEA) to minimize the heat duty required to regenerate MEA in the stripper [16]. The CDI system receives the CO2-rich solution directly from the absorber column to adsorbed ionic species at oppositely charged electrodes during the charging cycle, and an ion-free solution is returned to the absorber, while the absorbed concentrated ions solution from the CDI is sent to the stripper for low heat duty regeneration. Incorporation of CDI to post-combustion CO2 capture can conserve about 10–45% of the total energy supplied to the stripper, as well as reduce the size of the stripper, thereby minimizing the initial cost of CO2 capture system [16].

To further develop the new technology, [3, 17] performed a theoretical study and open-circuit voltage computation using a pair of charge–selective capacitive electrodes. This advance gives an insight into the system behavior using water or MEA as a solvent, towards optimizing the process efficiency. However, the capacitive technology is characterized by intermittent operations, which include electrosorption of ions from the electrolyte solution followed by solvent regeneration, making the system to be somewhat complicated and costly. Porada et al. [1] explored the possibility of continuous capacitive technology using novel cylindrical ion-exchange membranes as flow channels. Rather than using the usual fixed-film electrodes, flow electrodes were used to enable continuous operation, making the system more straightforward and more stable to implement.

Despite the various improvement on the capacitive technology, several issues need to be addressed since the technology is still in its infancy. The design of the direct gas capacitive cell, as well as material development for electrode, needs to be improved to reduce production cost and energy loss. RGE was first carried out using water as a solvent, but the solubility of CO2 in water is too low, thereby producing low power density (mW/m2) [1, 2]. To improve the power density, MEA has been used as an alternative in harvesting energy because the solubility of CO2 in MEA is higher compared to distilled water. The use of MEA also helps to reduce energy loss to some extent. However, MEA is susceptible to oxidative degradation in the presence of dissolved oxygen, catalyzed by iron, and carbamate polymerization and thermal degradation which occur in the stripper at high temperature during the regeneration process [18]. Interaction of flue gas with MEA in RGE could lead to evolution of ammonia, which consequently degrades the solvent, making it reusable. The imine radical in the system could interact with oxygen to form the peroxide radical and could produce hydrogen peroxide and imine, which hydrolysis to form hydroxyacetaldehyde and ammonia. Imine could also be transformed to ammonia and formaldehyde via oxidative fragmentation [18]. Therefore, it is necessary to formulate solvent/electrolyte that is less susceptible to degradation. Furthermore, the electrosorption capacity obtained using porous carbon is not enough to meet the demand of the practical application. Therefore, it is urgently necessary to rationally designed/modified electrodes with enhanced microstructure for RGE application.

This work gives an overview of the opportunities, challenges and prospect of the RGE technology. We discussed and recommended the use of alternative solvents with high CO2 solubility but less susceptible to degradation when compared with MEA. The use of oxidative degradation inhibitor is also discussed. Development of electrode materials with enhanced electrosorption capacity and can produce high power density with low ohmic resistance is also critiqued.

2 Capacitive Technology

Capacitive technology entails extraction of mixing energy from two solutions with different concentrations using capacitive electrode cells either in a process known as capacitive mixing (CAPMIX) or capacitive deionization (CDI). CAPMIX emanated from the effort of the European Union towards the deployment of porous capacitors for Blue Energy development [19]. By this technology, electricity is produced using salinity gradients systems via the mixing of sea and river water [10]. Capacitive cell system comprises a pair of porous carbon electrodes (PCEs) sandwiched with a spacer channel, which enables the flow of electrolyte. The porous structure of PCEs enables accumulation of ion due to electrical double layers (EDLs) formation in the micropore, which is efficient storage for capacitive energy [20]. Therefore, capacitive deionization [12, 21] and EDL capacitors (supercapacitors), which are used for energy storage are fabricated using porous carbon materials [22,23,24]. PCEs act as an anode–cathode pair when an external electric potential is developed between the electrodes to attract and accumulate anions and cations. CDI is a room temperature and low-pressure process that involves flowing of water through or between electrodes as potential is applied. When the applied potential is positive, electrosorption occurs via a chemical reaction with the electrode material or EDL adsorption [25]. When the potential is reversed or released, the absorbed ions are forcedly removed from the electrodes, thereby regenerating them for the successive cycles. Furthermore, CDI is a cost-effective technology that could be easily renewed and operates at a low energy consumption since it uses electrostatic force [26, 27]. It does not generate secondary pollution, as compared with current desalination techniques, and the energy recovery potential from the charge stored in the electrodes during the sorption process [28, 29].

The efficiency of CDI process based on carbon materials can be improved by incorporating ion exchange membranes in a configuration called membrane CDI (MCDI). However, like supercapacitors, carbon-based materials are limited in their capacity to adsorb salt by the surface area available for electrosorption [28,29,30]. This drawback can be overcome by using electrode materials capable of faradaic reactions with the ions in the electrolyte. Faradaic reactions are not limited by surface area since they can occur all through the bulk of the structure [31].

The electrons flowing through the electric conductors and the external circuit from one electrode to the other were used to balance the ionic charge. When solutions of different ionic composition are charged into a capacitive cell alternatingly, electrical energy can be produced from the spontaneous ionic current induced by membrane potential generated from a set of anion- and cation-exchange membranes are placed between the PCEs and the spacer channel [17].

3 Reactive Gas Electrosorption (RGE)

Reactive Gas Electrosorption (RGE) was a recently introduced technology Hamelers and co-workers [1,2,3] for CO2 capture and utilization to generate electricity by mixing of CO2 emissions and air using capacitive technology. RGE technology was inspired by an existing technology that uses capacitive cells to extract energy from mixing of seawater with river water; a process referred to as CAPMIX [8, 21]. This technology involves reactive ionic transportation of chemical species in porous carbon electrodes (PCEs) via ion-exchange membranes (IEMs), leveraging on gradients of electric and/or chemical potentials.

Like MCDI, the components of RGE includes PCEs, IEMs, a solvent/electrolyte (Fig. 1) [2]. The PCEs stores ions and engender a flow of electrons, while the IEM [anion-exchange membrane (AEM), and cation exchange membrane (CEM)] generates a potential in contact with different concentration of ions. The solvent is required for dissolution of CO2 into ions. The concentration of the produced ions largely depends on the pressure of the fed CO2. In the electrolyte, CO2 interacts with water to evolve carbonic acid, which latter dissociates to form bicarbonate ions (HCO3) and protons (H+) as in Eq. 1. At high pH (in the presence of amine), the HCO3 dissociates to carbonate ions (CO32−) as in Eq. 2. If pure water is used as the electrolyte, only Eqs. 1 and 3 occur, while Eqs. 15 occur when amine is used. RNHCOO, CO32−, OH and HCO3 migrate to the anode, while H+, and RNH3+ migrate to the cathode. Electrical energy is generated due to the difference in the ion concentration between the CO2-flushed solution and the air-flushed solution.

$${H}_{2 }C{O}_{3}^{*} \leftrightarrow {H}^{+}+H C{O}_{3}^{-}$$
(1)
$$HC{O}_{3}^{-} \leftrightarrow { H}^{+ }+ C{O}_{3}^{2-}$$
(2)
$${H}_{2 }O \leftrightarrow {H}^{+}+O{H}^{-}$$
(3)
$${RNH}_{3}^{+} \leftrightarrow {RNH}_{2 }+{H}^{+}$$
(4)
$${RNHCO{O}^{-}+ H}_{2 }O \leftrightarrow {RNH}_{2}+HC{O}_{3}^{-}$$
(5)

RGE technology is carried out in a capacitive cell using two different techniques [32]. RGE can be operated by capacitive mixing to produce electrical current based on the mixing CO2 emission from power plant-based exhaust gas (10–20% CO2) with an air stream (0.04% CO2) and dissolving them in an electrolyte [32, 33]. RGE can also be operated using CDI cell technology by using an external energy supply to enable absorption and desorption of ions to and from the PCEs. Since the concentrations of ions in the electrolyte affect the dissolution of CO2, the charging and discharging of the capacitive cell can either concentrate or capture the CO2 gas stream [33].

Fig. 1
figure 1

Schematic picture of the capacitive cell (operating in the charging step) [17]

The capacitive cell is operated intermittently, charging and discharging. At the charging step, the concentrated CO2 solution is charged into the cell, and the ions flow into the micropores of the PCEs, where EDLs are formed [34]. Since the technology uses IEMs, only the cations could flow to the cathode (covered with CEM), while the anions mainly flow to the anode (covered with AEM) (Fig. 1). The electrons transfer through the external electrical circuit compensate the produced ionic current that flows to the cathode from the anode, also from anode to cathode, thereby setting up an electrical current [2]. At the discharging step, as dilute CO2 solution is charged into the cell, the ions are released from the electrodes and flow through the IEMs back to the flow channel. Therefore, electrons stored in the cathode are released to generate electrical current once again, but in the opposite direction.

Despite the use of IEMs, non-hydrated CO2 and undissociated H2CO3 find their way via the membranes by concentration gradients because they are not affected by the co-ion expulsion suppression of the IEMs [17]. Electrically, the capacitive cell functions as a capacitor and the system can be described using an RC equivalent circuit, as shown in Fig. 2 [17]. The IEMs are modelled considering the internal resistance and power supply a (or voltage source). The internal resistance depends on the IEM conductivity, and the power supplied is driven by a concentration gradient. The PCEs are also modelled considering a series arrangement of internal resistance and capacitor.

Fig. 2
figure 2

Equivalent electrical circuit of the membrane-enhanced capacitive cell [17]

Using RGE technology, energy harvested from CO2 emissions could potentially boost the efficiency of a thermal power plant by 5% [32]. This technology helps to generate more electricity from power plants without the usage of more fuel and further exhaust gas emission. However, RGE technology is in its infancy. Since the capacitive cell was previously designed for wastewater treatment, it is essential to provide scientific insight into the RGE process and conceive more suitable and facile designs for CO2-electrolyte. Rational design of capacitive cell for RGE process could be achieved by reviewing the challenges and proposing possible solutions. Section 4 presents the challenges that lead to energy losses in the cell, and Sect. 5 suggests the potential panacea like the use more stable electrolyte and degradation inhibitors, synthesis of more suitable materials for fabrication of PCEs, and optimization of the cell configuration/architecture.

4 Challenges of Reactive Gas Electrosorption (RGE)

4.1 MEA Degradation

Initially, RGE technology was introduced with water as an electrolyte, in which CO2 solubility is very low; hence, this compels the system to produce a low-density current. From the experiences of post-combustion CO2 capture, we learn that CO2 is highly soluble in MEA solutions. Unlike water, MEA is costly and requires regeneration. The current generation principle for the capacitive cell is based on the mixing process between an exhaust gas (from the selected plant) and an airstream dissolved into an electrolyte. The system either through flue gas or the air stream inherently introduces oxygen into it. Apart from oxygen, trace metals, NOx, SOx, fly ash, and other combustion particles come along with flue gas [35, 36]. The presence of oxygen, fly ash, and other fine particulate matters make the electrolyte vulnerable to irreversible reactions leading to its concentration loss [37]. The degradation products include nitric acid, formic acid, and oxalic acid [38], which could lower the pH of the solvent during RGE. Since the enhanced performance of MEA in RGE as compared with water is due to the high pH of MEA, the formation of degradation product could lower the performance of RGE.

Although with the aid of desulfurization devices and fabric or electrostatic filters, over 99.9% of fly ash could be removed from flue gas effluent of coal-fired power plant, the residual fly ash tends to accumulate during the CO2 capture process [39,40,41]. The fly ash comprises inorganic oxides and transition metal elements like vanadium, chromium, iron, nickel and copper, which could catalyze amine degradation [38, 42, 43]. For instance, as low as 10 ppm of dissolved copper is enough to cause serious oxidative degradation of amine [39]. Likewise, as low as 0.0001 mM dissolved iron concentration in the flue gas can enhance oxidative degradation [18].

Typically, oxidative degradation is provoked by the presence of free radicals, which could be generated in large numbers in the presence of fly ash to accelerate the degradation rate. Either catalyzed or non-catalyzed oxidation degradation mechanism of MEA is similar (major products) but are in different ratios [39]. Therefore, MEA degradation induces extra cost and impacts the environmental balance of the RGE process and its efficiency.

4.2 Poor Performance of PCE

PCE is the heart of CDI and is generally fabricated using activated carbon nanofibers (ACF) [44, 45], activated carbon (AC) [46, 47], carbon aerogel (CA) [48], graphene [49, 50] and carbon nanotubes (CNTs) [51, 52]. Conventional carbon materials exhibit a range of limitations, like low electrical conductivity and low capacitance. Furthermore, materials like graphene with two-dimensional planar structure comprise conjugated carbon atoms, making it to theoretically exhibit ultrahigh specific surface area (SSA) (about 2600 m2 g−1) with remarkable electrical conductivity (about 7200 m s−1 at room temperature) and EDL capacitance (21 µF cm−1) [53, 54]. However, graphene exhibits poor performance in CDI due to its π–π interactions and Van der Waals, which induce restacking of graphene sheets [55, 56]. One of the strategies towards preventing graphene sheets from aggregating during reduction is by fabricating 3D graphene structure. Several authors have synthesized macroporous 3D graphene materials with slackly stacked graphene sheets, but the SSA is not high enough [29, 57]. Furthermore, the preparation strategies of 3D graphene materials are time-consuming, relatively complicated, and practically not cost-effective [29]. Therefore, it is essential to try to seek a simple and cost-effective strategy to synthesize novel graphene structure with enhanced electrosorption capacity for practical applications of RGE.

Generally, the limitation of conventional PCE is because of faradic reactions occurring at the electrode surface and co-ion expulsion effect. When voltage is applied using conventional PCE, the oppositely charged counter ions migrated to the surface of the electrode to repel the co-ions. This repulsion provokes simultaneous adsorption/desorption cycle, thereby increasing energy consumption and decreasing charge efficiency [58,59,60]. The faradaic reaction occurs in a capacitive cell when anodic oxidation of electrode occurs over a long period, resulting in electrode deterioration, declined electrosorption performance and excessive energy consumption [61].

4.3 Energy Loss

The decline associated with energy efficiency could be ascribed to ohmic (resistive) and non-ohmic (parasitic) losses. The ohmic losses are due to bulk resistance (Rs), charge transfer resistance (Rct) and Warburg impedance (ZW), resulting from the resistance of imperfect electrodes and the nature electrolytes. Non-ohmic losses are ascribed to leakage of currents and parasitic electrochemical charge transfer resulting from Faradaic reactions 61.

The anode oxidation may be direct or indirect. Direct oxidation occurs following Eqs. (6)–(9) [62,63,64], while indirect oxidation is induced by the anodic formation of oxidants like \({\text{HCO}}_{3}^{-}\) and hydroxyl radicals. Techniques like cyclic voltammetry (CV) [65, 66], scanning electron microscopy (SEM) with energy dispersive X-ray (EDX) mapping [67], acid–base titration, Fourier transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy (XPS) [68, 69] can be used to monitor the changes in the functional group of the capacitive electrodes. Using XPS technique, Bouhadana et al. [68] and Cohen et al. [69] reported that redox reaction is confirmed by alteration in the response of carbon (C 1 s) and oxygen (O 1 s) to the charging and discharging cycling of the carbon cathode and anode. The intensity of the C 1 s spectrum decreased whereas the O 1 s intensity increased in the carbon anode after numerous cycle, revealing that the anode developed more oxygen holding functional groups during the capacitive operation. However, the oxygen species were partially recognized [68].

$${C+ H}_{2}O \to C={O+2H}^{+}+{2e}^{-}$$
(6)
$${C+ H}_{2}O \to C-{OH+H}^{+}+{e}^{-}$$
(7)
$${C+ 2H}_{2}O \to {{CO}_{2}+4H}^{+}+{4e}^{-}{E}^{0 }=0.21 V/SHE$$
(8)

Anodic oxidation penalizes the porosity of PCEs (which significantly contributes to electrosorption capacity) during the continued charging-discharging cycles in capacitive cells, thereby increasing the resistivity [61, 70,71,72]. Therefore, it is critically essential to alleviate this Faradaic parasitic side reaction towards minimizing energy loss in capacitive cells.

When low current is applied, parasitic loss dominates the energy loss since the electrode maintains higher voltages for a more extended period. However, at high current, resistive energy drop becomes the dominant loss since it increases almost linearly as the current increases for fixed charge transfer [61, 73]. The report of Qu et al. [74] reveals that the energy loss in constant current (CC) mode is less significant operation when compared with that of constant voltage (CV) mode. This trend could be ascribed to longer charging time and higher resistive dissipation at higher oxidizing potentials.

5 Prospects

5.1 Use of Alternative Supporting Electrolyte

Amines are proved ionization agents for CO2, MEA of is one of the examples. In an electrolyte of an amine system with CO2, chemical changes occur between a nonbonding electron pair at the amino nitrogen atom and an antibonding empty orbital in CO2 for a donor–acceptor interface. The reaction proposed for CO2 and an amine is as under [75]:

$${CO}_{2}+{R}_{1}{R}_{2}NH\leftrightarrow {R}_{1}{R}_{2}NCOOH$$
(9)
$${R}_{1}{R}_{2}NCOOH+B\leftrightarrow {R}_{1}{R}_{2}NCO{O}^{-}+B{H}^{+}$$
(10)

where R1 and R2 are substituents attached to the amino nitrogen; B is a base molecule that can be OH, water, or an amine.

In these reactions, carbamic acid is formed initially, then followed by the formation of protons. Later selective electrodes may attract the respective ions to them, where they get accumulated storing more energy to the system.

Deionization of CO2 contributes to its solubility in aqueous systems of amines. Hence, the higher the solubility, the higher shall be the capacity of deionization or vice versa. Capacity and rate of deionization vary with the chemistry of amines. Yang et al. [76] screened amine solvents for solubility of CO2 using a wetted wall column setup. Authors conducted experiments on different amines at 40–100 °C with different CO2 loadings. The CO2 loading was based on CO2 partial pressure of 500–5000 Pa at 40 °C. Comparative results of a study for different amines are tabulated as under (Table 1).

Table 1 Loading capacity and CO2 absorption rate of different amines under lean and rich loading conditions

Screening results indicate that there are many viable solvents available compared to MEA. Piperazine (PZ) and its derivatives carry a better cyclic capacity and dissolution rate than the benchmark MEA. However, hindered amines show a proper CO2 loading, but they have a slow dissolution rate. The flow of hindered amines may be increased by adding a promoter like PZ. The hindered amines also have higher cyclic CO2 capacity, their application with an activator like PZ may make them suitable for the application. The higher cycling capacity of amines lowers the operational costs, which includes regeneration and makeup.

5.2 Oxidation Inhibitor

Degradation of MEA in RGE could be suppressed by using radical/O2 scavengers or chelating agents or a combination of both. Potential oxidation inhibitors include N-HydroxyEthylDiamine TriAcetic acid (HEDTA), N,N-Dimethylmonoethanolamine (DMMEA), TriEthanolAmine (TEA), gluconate, glycine, bicine, potassium-sodium tartarate (KNaC4H4O6.4H2O), Ethylenediaminetetraacetic acid (EDTA) (Table 2) [78, 79]. Other promising inhibitors include citric acid, diethylenetriamine penta(methylene phosphonic acid) (DTPMP) and Etidronic acid, 1-hydroxyethane 1,1-diphosphonic acid (HEDP).

Table 2 Some inhibitors tested for oxidative degradation of MEA

The activity of oxidation inhibitor towards prevention amine degradation depends on the targeted oxidation catalyst. For instance, Blachly and Ravner [80] reported that EDTA could effectively inhibit Cu2+–catalyzed amine oxidation but EDTA could not effectively prevent ferric and ferrous catalyzed oxidation. Whereas 1.5 wt% of N,N-Diethanolglycine (bicine) could effectively suppress degradation catalyzed by Ni2+, Cr, Fe2+, and Fe2+ but not Cu2+. However, Chi and Rochelle [18] reported that the effect of EDTA on ferric and ferrous catalyzed oxidation greatly depends on the concentration of the EDTA used (Fig. 3a). At steady state, 4.5 mM EDTA could decrease the rate of oxidation of amine-containing 0.2 mM Fe3+ by 40%. They also revealed that 100 mM of bicine could reduce the MEA (7 m) oxidation rate by a factor of 2 (Fig. 3b).

Fig. 3
figure 3

Effect of a EDTA, b bicine in 7 m MEA with 0.4 mol CO2/mol MEA, containing ferric or ferrous [18]

Furthermore, excellent inhibition could be achieved by combining different inhibitors. For instance, oxidative degradation of MEA could be decreased by a synergistic combination of radical scavengers DTPA or Inhibitor A and a chelating agent HEDP [81].

5.3 Modification of Conventional Carbon Materials

Capacitive cell has been operated using several carbon electrode materials like graphene [87], mesoporous carbon (MC) [88, 89], carbon nanofibers (CNFs) [44, 90], carbon spheres (CSs) [91], activated carbon (AC) [92, 93], carbon nanotubes (CNTs) [94, 95] and carbon aerogels (CAs) [96, 97]. However, traditional carbon materials exhibit poor supercapacitor and deionization application due to low adsorption capacity and high energy loss, thereby hindering the commercialization of capacitive process [94]. Therefore, a new technique is essential towards fabricating a more potent carbonaceous material for capacitive operation.

Modification of conventional carbon materials to produce sustainable, cost-effective and highly effectual composite electrodes is a promising technique that could improve the supercapacitor and deionization application of the electrode, thereby enhancing the performance of the RGE system [98, 99]. Rational modification of carbon materials can significantly influence the charge efficiency, energy loss, sorption capacity and durability of electrodes in RGE [100].

5.3.1 Composite Materials

Porous carbon materials can be combined with other active materials since they have tunable microstructure to achieve improved properties, thereby enhancing the electrocatalytic performance of PCEs [101]. Composite materials are fabricated by hybridizing two different carbon materials, modifying or systematically combining metal oxides with porous carbons. For instance, Xu et al. [102] fabricated hybrid hierarchical porous carbon nanotubes (CNTs)/porous carbon polyhedra (PCP) (hCNTs/PCP) for capacitive operation. The prepared (hCNTs/PCP) exhibits CNTs-inserted-PCP porous structure with better electrical conductivity, higher specific surface area relative to PCP and CNT, thereby demonstrating higher sorption capacity (20.5 mg g−1) and cyclic stability. The report of Gao et al. [101] using hybrid carbon nanotube and carbon polyhedron (HCN) also shows the potency of hybrid carbon materials in capacitive operation. The fabricated HCN exhibits a remarkable performance with the best capacitance of 343 F g−1 (at10 mV s−1) and excellent cyclic stability because HCN has a shorter ion diffusion path.

Porous carbon can be modified with metal oxides with hydrophilic functionality like MnO2, TiO2, ZnO, ZrO2 and SiO2 to improve the wettability of the electrode [59, 103]. Min et al. [59] investigated the suitability of TiO2 coated AC synthesized by a sol–gel technique in a capacitive cell. They reported that TiO2 coating shifted the potential of zero charge (EPZC) of the electrode to a more positive area. This shift increases the wettability and reduces the co-ion repulsion effect, thereby improving electrosorption capacity and charge efficiency. Yasin et al. [104] fabricated ZrO2 nanofibers/AC composite as an electrode to conduct CDI test and reported a remarkable electrosorption capacity of ~ 16.35 mg g−1 at 1.2 V (compared to 5.42 mg g−1 for AC). When Yasin et al. [105] added TiO2 and nitrogen doping to ZrO2 nanofibers/AC (NACTZ) electrode, they reported electrosorption capacity of ~ 3.98 mg g−1.

Also, essential metal oxides that can be used to functionalize the porous carbon materials are trivalent, and divalent metal cations called layered double hydroxides (LDHs). LDHs are anionic clay materials, which are cheap, durable and highly versatile in both morphology and composition [106, 107]. MgAl-LDH can be decomposed into corresponding mixed metal oxides by calcination to regenerate the original layered structure by anions absorption from the electrolyte into the interlayer. This regeneration process is called “memory effect” [108, 109]. Gao et al. [110] reported that graphene sheets and LDHs fabricated by the hydrothermal process have higher capacitive performance than the reference graphene. Ren et al. [111] prepared a simple technique for in situ hybridization of MgAl-Ox nanosheets on graphene (MgAl-Ox/G). The MgAl-Ox/G nanocomposite had high electrical conductivity, high surface area, and exceptional cyclic stability and high electrosorption capacity. These remarkable features are attributable to the memory effect and anodic oxidation suppression property of the material. Table 3 presents the comparative performance of conventional and composite PCE in capacitive cell configurations.

Table 3 Comparative performance of conventional and composite PCE in capacitive cell configurations

5.3.2 Modification by Heteroatom Doping

Heteroatom-doped carbon materials have become prominent electrode materials in electrochemical cells. In the past decades, N-doped hierarchical porous carbon (HPC) electrodes have been successfully used for electrochemical reactions, yielding promising material design [114, 115]. Doping of heteroatom on carbon material induces variation in spin densities and electronic charge densities in a carbon matrix, which disturbs the electroneutrality, thereby influencing the EDL [116, 117]. Prominent of all the heteroatom used is nitrogen. Nitrogen doping property enhances diffusivity of ion, fine wettability charge transferability and cycle stability [118,119,120]. However, it is essential to study the optimum amount of heteroatom in doping HPC to prevent the parasitic faradaic reaction. The parasitic faradaic reaction is caused by the presence of excess heteroatom and can affect the charge efficiency because some Coulombs of charges are not taking part in the EDL formation [93]. Lin et al. [121] rationally designed N-doped HPC electrodes and reported that the electrodes exhibit an excellent specific capacitance of ~ 855 F g−1, delivering remarkable specific energy of 41.0 Wh kg−1 in aqueous electrolyte, which can be compared with those of lead-acid batteries.

Simultaneous doping of multiple heteroatoms can lead to the formation of more defect sites in the carbon matrix, thereby favouring the diffusion of ions and enriching carbon materials with electrons. In comparison with N-doped HPCs, multiple doped HPCs can generate a multiple functional group or multiatomic synergies, thereby improving the wettability and electrical conductivity of carbon materials [122,123,124]. Heteroatom doping can activate the stable carbon lattices, and multiple heteroatoms doping can deliver synergistic effects that could activate carbon matrix [125,126,127]. For instance, codoping sulfur and nitrogen on carbon spheres with a specific surface area of only ∼400 m2 g − 1 display excellent specific capacitance (295 F g−1 at 0.1 A g−1) and rate capability (247 F g−1 at 10 A g−1) [127].

Doping of multiple heteroatoms increases the active sites, and the synergistic effect of the co-doped heteroatoms on the electrode material can enhance the electrochemical kinetics and energy storage performance of a capacitive cell due to the development of the unique structural features [128]. However, the fabrication of multiple heteroatom doping of porous carbon could be complicated because tedious steps are involved and the need to control byproduct wastes. Therefore, it is vital to ensure facile, environmentally benign, and scalable production of multiple heteroatoms doped HPC with excellent electrochemical performance [98]. Chang et al. [98] developed a facile procedure for fast synthesis of multiple heteroatoms doped HPC by in situ doping of halogenated polymer (dimethyl sulfoxide as S precursor and dimethylformamide for N precursor). The prepared electrodes exhibit excellent specific capacitance (427 F g−1 at 1.0 A g−1) in acidic medium and retain ∼60% of capacitance at exceedingly high current density (100.0 A g−1) (Table 4). The electrodes also show outstanding electrosorption capacity, cycling stability and wettability. The improvement in the electrical conductivity and specific capacitance of heteroatom doped HPC is attributable to the functionalization effects of the heteroatom(s) on the carbon shell surface [129].

Table 4 Comparison of the electrosorption performance among various carbon-based electrodes (with and without heteroatom doping) reported in the literature

Excellent wettability ensures suitable contact between the electrodes and electrolyte solution, thereby facilitating electrosorption of ions. The study of Xu et al. [137] revealed that phosphorus and nitrogen codoped HPC demonstrated an improved capacitive cell performance. Min et al. [132] also studied cooping of nitrogen and sulfur on porous carbon nanosheet. The produced N, S-CN-600 exhibits excellent electrosorption capacity (55.79 mg g−1) at 1.4 V in 330 mg L−1 NaCl solution. Also, N, S-CN-600 electrode demonstrated remarkable reversibility and stability over 20 consecutive charging and discharging cycles.

Furthermore, heteroatom doped HPC enjoys reduced energy loss. Several authors have reported that heteroatom doped HPC exhibits lower charge transfer resistance when compared with the parent HPC behavior [129, 130, 134]. For instance, Ding et al. [129] reported that nitrogen-doped carbon hollow shells (N-CHS) exhibited lower Ohmic resistance (104.8 Ω) than ordinary CHS (376.9 Ω) (Fig. 4a). The Nyquist plots of heteroatom doped HPC are larger slope than 45°, with the line inclining steeply to the imaginary axis, showing faster ion migration and diffusion to the surface of the PCE. This trend reveals that heteroatom doped HPC exhibits remarkable EDL capacitance behavior [131].

Fig. 4
figure 4

Nyquist plots of a N-CHS (104.8 Ω) and CHS (376.9 Ω) in 1 M NaCl aqueous solution [129]; b HMCSs (3.2 Ω), N-HMCSs (1.1 Ω), and SMCSs (7.1 Ω) [120]; c HPC (6.14 Ω) and N-HPC (4.58 Ω) [130]; d AC, AC/SnO2,N-AC/SnO2 [134]. HMCSs: hollow mesoporous carbon spheres; SMCSs: solid mesoporous carbon spheres

The Nyquist plots of EIS in Fig. 4 illustrates how heteroatom doping can influence the resistivity of carbon materials. Heteroatom doping helps to reduce the x-intercept of carbon-based electrodes, indicating minimized bulk resistance (Rs), comprising the resistance of electrolyte solution, inherent resistance of the active surface of the electrode, and the contact resistance at the interface between the current collector electroactive material [101]. The double-layer capacitance (Cdl) in parallel with the charge transfer resistance (Rct) at the interface of the electrode/electrolyte is reflected by the small semicircle (quasi-semicircle) in the plots [120, 138]. The decline in the interfacial charge-transfer resistance of the heteroatom doped HPC is ascribed to enhanced hydrophilicity of its surface with increased hydrophilic functional groups.

Doping of heteroatom like nitrogen can provide additional electron to the HPC substrates readily, meaning that the resistance to the flow of electron is minimized [139]. He et al. [128] reveals that heteroatom doped carbon microsphere remarkably reduces the value of Rs and Rct (Table 5). Therefore, heteroatom doping of porous carbon materials can minimize energy loss and improve their charge transferability, making heteroatom doped carbon promising electrode materials for RGE.

Table 5 Resistances and impedance at a different level of heteroatom doping, merging the EIS results and the fitted equivalent circuit [128]

Furthermore, electrode resistance mainly depends on the level of compression of the electrode. An increase in the electrode compression results in a decrease in electrode resistance [140,141,142]. However, the increase in electrode compression penalizes the porosity of the electrode, thereby limiting electrolyte transport. To attain a balance between these two effects, Park et al. [143] proposed an optimized compression ratio of 20% towards achieving the highest energy efficiency.

5.4 Optimization of Potential of Zero Charge (Epzc) of Carbon Materials

Modification of carbon materials can influence the potential of zero charge (Epzc) and the potential distribution in the capacitive cells, which affect the electrosorption driving force [67, 144]. Wu et al. [100] and Gao et al. [145] proposed that by optimizing the Epzc of PCEs, the cyclic stability, charge efficiency and electrosorption capacity of the electrodes in the capacitive cell can be influenced. The Epzc of PCEs is the potential where no additional ionic charge is present at the surface of the electrode [146]. If negatively charged functional groups are incorporated to the PECs, the Epzc could shift to a more positive value, while shifting Epzc to a more negative value could be achieved by introducing positively charged functional groups [67, 100]. The Epzc value is quantifiable, and the electrosorption capacity of PECs can be estimated from Epzc and the PEC potential (signified by E). For electrosorption to occurs, the electrode must be polarized away from Epzc. This means that the potential contributing to electrosorption is |E − Epzc| since cations sorption is favored when E < Epzc. Anions sorption is favored when E > Epzc, while the net ionic charge in the electrode is minimalized when E = Epzc [67, 100]. The use of conventional CDI anode can lead to co-ion expulsion effect triggered by anode oxidation, which negatively influences the sorption capacity and charge efficiency [147]. Co-ion expulsion effect occurs when Epzc − E0 is employed for desorption of previously adsorbed cations when Epzc is positive, and E is polarized from the short circuit potential for ion desorption (E0) to a more positive value than Epzc [100].

Several authors have modified PCE surface by acid treatment [148,149,150], metal oxide [138, 151, 152] and sulfonation [90] to introduce negatively charged groups, thereby shifting the Epzc of CDI electrodes positively. Also, some researchers have successfully introduced positively charged species and negatively shift the Epzc of CDI electrodes [100, 153]. Wu, et al. [100] investigated the modification of conventional activated carbon (AC) with quaternized poly (4-vinylpyridine) to synthesized negatively shifted Epzc of CDI electrodes. The Epzc of the as-prepared AC-QPVP electrode exhibits Epzc of − 0.745 V vs. Ag/AgCl (Fig. 5). AC-QPVP electrode was used together with a nitric acid-modified AC electrode to assemble an asymmetric CDI cell. The electrode demonstrated a remarkable eV-CDI and i-CDI performance with working potential window up to 1.4 V (9.6 mg/g) and 1.2/− 1.2 V (20.6 mg/g) for i-CDI and eV-CDI. The study of Ma et al. [154] also affirm that by optimizing the Epzc, the ion electrosorption behavior of the electrodes in CDI system can be enhanced using asymmetric cell configuration.

Fig. 5
figure 5

a Zeta potential, and b Normalized differential capacitance curves of the electrodes prepared from AC, AC-HNO3 and AC-QPVP [100]

5.5 Optimization of Cell Configuration

The electrosorption performance of the composite electrodes can be maximized by a rational configuration of electrodes in the capacitive cell, either symmetric or asymmetric with a careful selection of anode and cathode material [155,156,157]. The study of Omosebi et al. [150] using a combination of oxidized Zorflex (ZX) and pristine ZX electrodes revealed that the highest electro-sorption capacity (17 mg NaCl/g ZX) was observed for the capacitive cell configuration comprising oxidized ZX as the cathode and pristine ZX as the anode. Liu et al. [138] comparatively studied the desalination performance of two different CDI cell architecture, + ZnO/AC‖AC (AC as cathode and ZnO/AC as the anode), and − ZnO/AC‖AC (ZnO/AC as cathode and AC as the anode). They observed that − ZnO/AC‖AC capacitor is more durable and exhibited a better desalination performance (9.4 mg/g) than + ZnO/AC‖AC. Ma et al. [26] studied the optimization of CDI configuration using electrodes prepared from CNT/PPy composites doped with dodecylbenzene sulfonate (DBS) and chloride (Cl). They assembled seven different types of asymmetric and symmetric CDI cells. They reported that the electrosorption performance for CDI cells largely depends on the Epzc of the electrodes and the distribution of the cell’s potential (Table 6).

Table 6 Performance of capacitive cells based on cell configuration

In a recent work of Gao et al. [158], a carbon material was oxidized to improve its negative chemical surface charge. The as-prepared material was used to design a CDI cell with symmetric architecture and different Epzc versus E0 in a potential distribution. Their study unravelled a novel analytical approach for estimation of Epzc and potential distribution diagram by leveraging on modified Donnan (mD) model with chemical surface charge. In mD model, the chemical surface charge (σchem) values are measured by examining the steady-state value of effluent pH with and without the electrode pairs in the flow cell (Eqs. 11 and 12). Where m is the electrode weight, vmic is the micropore volume of the electrode and Vsol is the volume of the solution. This novel approach boosts the efficiency of constant-voltage CDI with symmetric configuration since the as-prepared carbon electrode exhibits a net σchem of zero or equal negative (σchem,-) and positive (σchem,+) value of σchem. The result of mapping Epzc and E0 in a potential distribution diagram reveals that the co-ion expulsion effect associated with conventional CDI anode at the intermediate charge storage stage was suppressed. Therefore, the performance of CDI cells can be interpreted and predicted, having known the values of charge balances together with the potential distribution.

$${\sigma }_{chem,+}={(10}^{\left(pH-14\right) }{V}_{sol})/({V}_{mic}m)$$
(11)
$${\sigma }_{chem,-}={(10}^{\left(-pH\right) }{V}_{sol})/({V}_{mic}m)$$
(12)

5.6 Process Intensification

In CDI process, the sustenance of EDLs established within PCEs when an electrical potential is applied significantly depends on the capture of charged species. The process can be improved by the functionalizing the fixed charged groups of the porous electrodes of enhanced CDI (ECDI) with constant chemical charge [159]. Since conventional carbon materials are certainly known to permit parasitic Faradaic reaction, it is essential to replace conventional carbon materials with faradaic electrode materials, which can store ions through faradaic redox reactions 160. Faradaic electrodes have attracted the attention of several scholars due to their high capacity, selective ion electrosorption and low energy loss.

Recently, several scientists have demonstrated that by functionalizing the carbon matrix with redox polymers, the energy storage capacity of the electrodes can be improved [159]. The improvement was attributed to modulation of the charge on the electrodes via Faradaic reactions when subjected to different cell voltages in a capacitive process that could be referred to as “Faradaic CDI” (FaCDI) [161]. FaCDI electrodes are redox-active materials that combine a double layer charging process with Faradaic reactions, which induced the synergistic formation of charged species. These charged species make the adsorption capacity of FaCDI electrodes higher than in the conventional CDI and ECDI (Fig. 6) since the electrostatic interactions of ions with Faradaically-induced charges added to the ions incorporated within the EDLs are generated at the surface of the electrodes. The report of He et al. [159] reveals that redox-active FaCDI electrodes offer a novel approach for enhancement of CDI cells performance, as well as energy storage capacity. FaCDI electrodes can be combined with other species to produce hybrid materials that propel further study towards understanding the mechanisms of ion adsorption.

Fig. 6
figure 6

Comparison of effluent salt concentrations in the adsorption/desorption cycle (Vch = 0:6 V for enhanced FaCDI (Δ \({\phi }_{{S}_{eq,A}}^{\emptyset}\) = 0.1 V), classical CDI and enhanced CDI; Vch = − 0.45 V for inverted FaCDI (Δ \({\phi }_{{S}_{eq,A}}^{\emptyset}\)= − 0.3 V), Vdisch = 0 V for all curves) [159]

Hybrid capacitive deionization (HCDI) involves a combination of a redox-active electrode and a capacitive carbon electrode in a single cell to enable higher ion sorption capacity than capacitive cells that contains two carbon electrodes. Byles et al. [31] investigated the electrochemical response of manganese oxide nanowires in combination with four different tunnel crystal structures as faradaic electrodes in HCDI system. The ion electrosorption behavior of the nanowires was studied in NaCl solution, which is commonly used in laboratory experiments. MgCl2 and KCl media were also examined to provide a better insight into the behavior of these materials for desalination of brackish water, containing multiple cation species. The reported that the manganese oxide electrodes exhibits excellent stability in repeated electrosorption and release cycles. The compositional analysis of the electrodes revealed that the electrosorption is achieved via intercalation of ions into the structural tunnels and surface redox reactions.

6 Conclusion

The future of reactive gas electrosorption (RGE) technology is bright, leveraging on the extensively studied capacitive cell techniques in wastewater treatment. RGE involves mixing of air stream containing a low concentration of CO2 with a stream containing high CO2 concentration in water or alkaline aqueous electrolyte. However, this concept is faced with the challenges of designs specific for CO2-electrolyte, and porous carbon electrodes (PCEs) limitations, which engender low performance and energy loss. The drawback relating to the electrode could be solved using heteroatom doped traditional carbon materials and composite carbon-based materials, which has been successfully used in capacitive cells designed for desalination. This modification helps to improve the hydrophilicity, and consequently improve electrode wettability, suppresses faradaic reaction and the co-ion repulsion effect. This improvement enhances the charge efficiency, sorption capacity durability of electrodes and reduces the energy loss in RGE.

Since the electrosorption performance of a capacitive cell largely depends on the potential of zero charge (Epzc) of the electrodes and the distribution of the cell’s potential, and the fact that the Epzc of porous carbon materials is amenable, the capacitive cell configuration can be optimized for enhanced performance. Moreover, intensification of the membrane capacitive deionization (MCDI) process to obtain variances like enhanced MCDI, Faradaic MCDI, and Hybrid capacitive deionization (HCDI) is also a promising approach for improvement of the capacitive cell design in RGE. This intensification could improve the electrosorption capacity and minimize the negative effect of faradaic reaction.

Moreover, the use of amine blend like Piperazine (PZ)-based as an alternative, which is less susceptible to degradation, thereby boosting CO2 dissolution. PZ and its derivatives carry a better cyclic capacity and dissolution rate than the benchmark monoethanolamine (MEA). However, amines show a proper CO2 loading, but they have a slow dissolution rate. The rate of dissolution of amines may be increased by adding PZ as a promoter. This review will help to promote the development of RGE technologies based on capacitive cell, towards providing sustainable, cost-effective means for CO2 capture and utilization.