Background

The application of three-dimensional (3D) printing in medicine is a relatively new and rapidly growing area of research [1,2,3,4,5,6,7]. Existing literature explores the utilisation of 3D printed models as tools in medical education, simulation in surgical training, patient-doctor communication, diagnosis, and pathological classification [4,5,6,7]. More specifically, 3D printed models have been identified as useful tools in the planning and conduction of complex surgical procedures, with the ability of current 3D printing technologies to generate accurate, patient-specific anatomical and pathological characteristics [4,5,6,7,8,9,10,11]. Information pertaining to structural depth, spatial relationships, topological characteristics, and anatomical networks may also be appreciated and understood [12, 13]. Such understandings are facilitated by the visualisation and manipulation of physical 3D printed models, with the tactile experience enhancing the viewer’s comprehension of important features [14, 15].

Deep understanding of the complex liver anatomy is of paramount importance in preoperative planning of any liver resection; however, two-dimensional (2D) diagnostic imaging does not always provide comprehensive understanding of anatomical and pathological complexities which are required by surgeons to perform hepatic resections. 3D printed models are currently being used to understand the complex and highly variable anatomical characteristics of the liver [16,17,18,19,20]. Studies report the application of 3D printing in treatment planning for liver lesions where physical models are used as clinical tools to facilitate the in-depth understanding of patient-specific anatomy and pathology required to direct preoperative (and occasionally intraoperative) decision-making processes [16,17,18,19,20].

Current literature agrees upon various clinical contributions offered by the visualisation and manipulation of 3D printed liver models in surgical planning. However, the reported contributions do not necessarily make these tools feasible for frequent use within the clinical environment [12]. The purpose of this review is to critically analyse current literature that explores the clinical value and applications of utilising 3D printed liver models in clinical practice. It is expected that this systematic review will raise awareness of current applications, feasibility measures and consensus, and the limitations associated with 3D printed liver model production.

Methods

This review was performed in accordance with the Preferred Reporting Items for Systematic Reviews and Meta-Analysis (PRISMA) guidelines [21]. A comprehensive search of the literature was conducted to source original studies from a variety of databases including Medline/Pubmed, Scopus, Springer Link, CINHAL Plus, ScienceDirect, and Informit (Health Collection). The keywords utilised to perform the search included ‘three-dimensional’ or ‘3D’, ‘printing’ or ‘print*’, ‘liver’, ‘surgery’, ‘plan*’, and ‘treatment’. The asterisk (*) is a search engine wildcard that was used to facilitate a wider search of the literature. These keywords were used collectively and in various combinations. Articles were included if they were peer-reviewed studies published in English within the last 10 years (last search: February 2018). The title and abstract of each article was assessed to verify relevance and coherence with the review purpose. Review articles including systematic reviews and conference abstracts were excluded according to the selection criteria. Articles were also retrieved through sourcing applicable studies cited within relevant literature. A summary of the literature search process is shown in Fig. 1.

Fig. 1
figure 1

Flow chart showing the search strategy to identify eligible studies

It should be noted that original research related to 3D printing in surgical planning for the treatment of liver lesions is limited. To source relevant information, the scope of the literature search was expanded and was not limited to original studies. Consequently, case reports were included in this review due to their dominance within the current literature.

Data Extraction and Critical Appraisal Strategies

Once all relevant literature was collected, each article was analysed to identify and extract discussion related to the accuracy, clinical value, and feasibility of 3D printed liver models in medicine and education. Two assessors independently reviewed the full texts of all relevant articles and agreed upon three topical areas for analysis and discussion. This includes accuracy of 3D printed models and capacity to replicate hepatic anatomical structures and pathologies, the usefulness and feasibility of utilising 3D printed models in surgical planning or simulation in the treatment of liver lesions, and the specifics of 3D printed liver model generation (including software packages used, 3D printing materials and associated costs, time required for 3D printing, and duration of the entire processing related to 3D printing).

Results

Literature Search Outcome

The initial search retrieved 75 articles. After screening the titles and abstracts, 27 full-text articles were selected and reviewed, with 7 articles further excluded with 6 of these being review articles (4 general review articles, 2 systematic reviews) and 1 study focusing on 3D image reconstruction technique instead of 3D printing [22,23,24,25,26,27,28]. Another article was also excluded due to duplicate publication in different journals from the same research group [29]. A total of 19 articles met the inclusion criteria and were included for analysis in this review [16,17,18,19,20, 30,31,32,33,34,35,36,37,38,39,40,41,42,43].

Table 1 summarises study characteristics of 3D printed models in liver disease. Of the 19 studies, 17 were isolated case reports with 12 involving the generation of 1 patient-specific 3D printed model of liver tumours or hepatic vessels, and the remaining 5 involving the generation of 3–10 models. The remaining 2 studies were original research papers, consisting of 1 retrospective study [32] and 1 randomised controlled trial [36].

Table 1 Study characteristics of 3D printing in liver disease

Original Data Source for 3D Printed Model Generation

Computed tomography (CT) is the most commonly used imaging modality for segmentation of anatomical structures, with 14 studies using CT datasets as the source of data for 3D printing. CT and/or magnetic resonance imaging (MRI) datasets were used in 3 studies, while in the remaining 2 studies, 3D printed models were generated based on 2D diagrams to illustrate hepatic structures (Table 1).

Quantitative Assessment of 3D Printed Liver Model Accuracy

Of the included 19 studies, only 5 provided quantitative assessment of 3D printed model accuracy [16, 31, 32, 39, 43]. Comparison of dimensional accuracy between 3D printed models and original source imaging data were reported in 4 studies [16, 31, 39, 43], while comparison of liver volume between 3D printed models and preoperative CT image, and comparison of hepatic tumour volume between 3D printed models and CT images was reported in 2 studies, respectively [16, 32].

Quantitative analysis of these studies showed that 3D printed models were generally accurate in replicating anatomical hepatic structures and pathologies with differences between 3D printed models and original source images ranging from 0.20 to 20.8%. Of 4 studies comparing hepatic anatomy measurements, high accuracy was found in 3 studies with mean error between 1.30 and 5.08% [16, 31, 43]. Large differences in measurements of hepatic structures were noticed in a recent study when comparing 3D printed model with original CT and standard tesselation language (STL) images [39]. Results of this study showed that the smallest measurement difference was 7.4% when comparing 3D printed model with STL, while the largest difference was 20.80% when comparing 3D printed model with original CT images.

Of two studies comparing liver volumes between 3D printed models and original source images, very high accuracy was reported in one study with mean error of measuring hepatic tumour volume being 0.20% [32]. In the other study [16], the mean difference in volume measurements between 3D printed models and recipient’s liver lobes, 3D printed models and donor’s liver lobes was 6.9 and 4.7%, respectively.

Qualitative Assessment of Usefulness of 3D Printed Liver Models

Although most (89%) of the studies in this review are case reports, patient-specific 3D printed models were found to replicate complex hepatic anatomy and tumours (Fig. 2), with some achieving high accuracy determined by comparing measurements taken from 3D printed models and original image data. Further, 3D printed models were shown to be very helpful in preoperative planning and simulation of treatment of malignant hepatic tumours, in particular, guiding intraoperative procedures such as hepatectomy of a small tumour for an infant (Table 1). 3D printed liver models are also reported to play an important role in the education of medical students and patients.

Fig. 2
figure 2

3D printed model of hepatocellular carcinoma. a Anterior view of the 3D printed liver model. b Inferior view of the 3D printed model. Pink colour: tumour and hepatic artery, purple colour: hepatic vein, blue colour: portal vein. The model was printed with a scale of 60% of original size with use of a Vero Clear/Transparent photopolymer. Reprinted with permission under the open access from Perica E and Sun Z [39]

In a study conducted by Kong et al. [36], authors compared the educational outcomes of using 3D visualisation, 3D printed models, and traditional anatomical atlases as learning aids. Sixty-one medical students were divided into three groups through random assignment. Each group was given one learning aid to answer questions related to hepatic anatomy. Both 3D visualisation and 3D printed models were found to significantly improve understanding of the hepatic anatomy when compared to the traditional teaching method (p < 0.05), although there were no significant differences between 3D visualisation and 3D printed models in each index of assessments (p > 0.05).

Two studies created 3D printed liver models based on 2D diagram/graphic designs [34, 35]. One of them focused on demonstration of complex anatomy for educational purposes [34], while another one provided insight into the clinical value of 3D printed model for multidisciplinary interventional procedures [35]. In their study, Javan and Zeman developed a 3D printed liver model with hepatic parenchyma, hollowed hepatic vessels, and biliary structures. Further, authors created abscesses and tumours in the model to allow simulation of interventional procedures such as stent placement during transjugular intrahepatic portosystemic shunt procedure (TIPS), or percutaneous cholecystostomy tube placement [35]. Despite its great potential for training and education, patient-specific hepatobiliary models are needed to represent realistic conditions for clinical application.

Cost and Time Associated with 3D Printing in Liver Models

The cost of 3D printing is variable and is highly dependent on the materials used and/or whether the liver was printed as a full-size or scaled down model. The cost associated with 3D printing was reported in 11 studies and ranged from the lowest USD13 to as high as USD2000. Due to the expensive nature, scaling down full-size liver models to 50 and 70% was reported in 3 studies with costs between USD444 and USD980. Different types of 3D printers were used according to this review, with Objet Connex (Stratasys) being the most common one, followed by fused deposition modelling (FDM), which was used in 7 and 3 studies, respectively.

Different software packages were used in image processing and segmentation, including common commercial software such as Mimics and TeraRecon, open-source, and in-house-developed software tools (Table 1). The time spent on image processing, segmentation, and editing of data for 3D printing preparation was only reported in 1 study as shown in the table [39], while in another study, the duration of 1.5 h was reported to include processes from image processing and segmentation to conversion of STL file [38].

Time taken for 3D printing was reported in 6 studies [16, 31, 33, 38,39,40], with duration of 3D printing process ranging from 11 to 100 h. In a recent study by Javan et al. [34], authors reported that it took 1–3 weeks for digital design of the models and 10–14 days for 3D printing and shipping, which is much longer than other studies which created 3D printed models based on patient’s imaging data. In another study by Witowski et al. [17], authors reported that the total time from image segmentation to final 3D printed object is 160 h.

Discussion

The review analyses 19 studies related to the clinical application of 3D printed liver models with three main key findings summarised: first, 3D printed liver models haven been successfully generated with use of CT or MRI imaging data, replicating hepatic anatomy and pathology with high accuracy. The accuracy of 3D printed models was confirmed by quantitative analysis, comparing measurements taken from 3D printed models and the original image data or reference images. Second, 3D printed models have served as valuable tools in preoperative planning and simulation of surgical or interventional procedures for treatment of malignant hepatic tumours. Last, 3D printed models have also been successfully applied in an educational setting, being used as tools in the education of medical students and patients to improve their understanding of complex hepatic anatomy and pathology.

There are two similar systematic review articles currently available in the literature; however, their analyses consist of different types of articles. Witowski et al. reviewed 14 articles; however, 3 of them are conference abstracts and 1 is a general review article [22]. Soon et al. only identified 6 eligible articles in their review; however, 1 of them is a general review article [23, 24]. In this systematic review, we searched different databases with inclusion of 19 studies dealing with the applications of 3D printed models in liver disease. Thus, this review represents a more comprehensive analysis of the current literature regarding the clinical applications of 3D printed liver models. Findings of this review are consistent with those reported in the other systematic reviews, but more detailed analysis of the literature in terms of both quantitative and qualitative assessments of the clinical value of 3D printed liver models is provided in this review, thus further advancing the current literature.

Despite wide availability of 2D and 3D visualisation techniques in liver image analysis [44,45,46], it may be difficult to fully understand the hepatic tumours in relation to surrounding complex anatomy. 3D printed models are increasingly used in clinical practice showing great value in preoperative planning and simulation of surgical and interventional procedures, in particular in the field of cardiovascular disease [4,5,6,7,8]. 3D printed physical models provide direct visualisation of anatomical structures when compared to the reconstructed 3D virtual models in liver disease which are generated from medical images [34]. Further, 3D printed models offer tactile experience which allow surgeons to practice and plan surgical procedures achieving the goal of personalisation and precision in medicine [47]. This is confirmed by this review. In addition to accurate replication of anatomical structures and assistance in pre-surgical planning and simulation, 3D printed liver models demonstrate potential value in detecting subtle lesions and guiding surgical resection of small hepatic tumours as reported in 2 studies [33, 36], although more robust studies are needed to further confirm these findings.

3D printed models may be considered valuable; however, issues related to cost and time of production may challenge the practicality, clinical value, and feasibility. There are two main challenges associated with 3D printing of realistic anatomical models. The first challenge is the considerable amount of time required to complete pre-print processes. This includes semi-automatic or manual segmentation of medical imaging data, and a number of editing processes that are applied to ensure successful 3D printing outcomes. Although medical image processing and segmentation using commercially available software or open-source software tools have been widely reported in the literature [48,49,50,51], data segmentation and editing for 3D printing purpose is subject to the use of software environment and user expertise. To ensure accuracy of image segmentation and identification of anatomical structures required for pre-surgical planning of liver disease, users should have a sound understanding of the software used and the normal anatomy and pathology of interest [22, 35, 39, 52]. Madurska et al. reported that while automatic and semi-automatic algorithms for liver segmentation do exist, the outcomes of their application are often unsuccessful in image datasets where hepatic and non-hepatic structures exhibit similar radiographic densities [18]. CT datasets are commonly used for the generation of 3D printed liver models due to its high spatial resolution. This allows for detection and definition of hepatic anatomical structures during different phases of contrast enhancement. Although MRI is sensitive to visualise other liver structures, the spatial resolution of current MRI scanners is inferior to that of CT which leads to information loss, thus requiring a significant amount of editing during image processing and segmentation to make it appear more natural. The time spent on image processing, segmentation, and editing could be up to 15 h as reported in 1 study [39]; the whole process of generating a 3D printed liver model could be up to 4–5 days as shown in this review. This needs to be addressed in future studies to make the 3D printing more efficient and feasible for clinical application.

Another challenge is the expense of printing full-sized 3D liver models. Low-cost materials are used in some studies as shown in the review, with costs less than USD100 when the model was printed with Nylon plastic or polylactic acid [19, 31]. However, a high-quality full-sized liver model printed with photopolymer resin (TangoPlus) can cost up to USD2000. Even with models scaling down to 50 to 70%, the cost is between USD400 and USD980 [33, 36, 39]. Thus, reducing the costs associated with 3D printed liver models is necessary to improve feasibility and clinical value.

Some limitations in this review should be acknowledged. First, despite our comprehensive search for relevant articles through different databases, the majority of current studies are based on individual case reports, which is one of the main limitations in the current literature. This is mainly due to the fact that 3D printing in liver disease is a relatively new and emerging technique; thus, it is still at an early stage when compared to other applications such as 3D printing in cardiovascular disease [5, 53]. Further studies, in particular, quantitative assessment with inclusion of more cases, reporting the clinical value of 3D printing in treatment of malignant hepatic tumours are needed because only 5 studies involving quantitative analysis of accuracy of 3D printed liver models were available in this review. Second, although it is generally agreed that 3D printing is a time-consuming process with inclusion of image post-processing, segmentation, editing, and post-print processing, the time spent on image processing and segmentation was only reported in 2 studies, while the duration for the whole 3D printing process was available in 6 studies. This is mainly due to the use of different software packages for image processing and segmentation, as well as researchers’ experience in image post-processing analysis. Therefore, most of the authors did not report the time they spent on image processing and analysis. Further, as discussed previously, most of the current studies are case reports with only 1 model printed; thus, it is difficult to gather information about the average time required for 3D printing. According to this review, it could take up to 100 h to create a 3D printed liver model; thus, further improvement should focus on increasing production speed and reducing cost.

In conclusion, this review demonstrates the feasibility and accuracy of 3D printed liver models in depicting anatomical structures and pathologies. 3D printed models are shown to reliably and accurately replicate hepatic structures and tumours when compared to original images. Further, 3D printed models are reported as useful tools in pre-surgical planning and simulation of liver surgeries, in particular guiding surgical management of small or subtle hepatic lesions, or performing interventional procedures. Future research should address the long duration and high cost associated with 3D printing process. In addition, qualitative and quantitative assessment of clinical value of 3D printed model in liver tumours needs to be determined based on a large cohort of patients.