1 Introduction

Lithium ferrite and substituted lithium ferrites have important and interesting technological applications, such as cathode materials in lithium-ion batteries [1,2,3]. They are commonly used in microwave applications and cores of high frequency inductors. The reason is that they have high (TC), good thermal stability, excellent hysteresis squareness, and economical price [4, 5]. In the past, the solid-state reaction method was used to produce these materials. This method has many disadvantages, like chemical inhomogeneity, coarser crystallite size, and introduction of impurities during ball milling [6,7,8]. Recently, co-precipitation, hydrothermal, and sol–gel preparation techniques have been developed [9,10,11,12]. More attention has been focused toward the citrate–nitrate precursor autocombustion method which permits preparing ultra-fine powders with chemically homogeneous composition, uniform size, and good reactivity [13, 14]. In fact, some authors investigated Mn-substituted lithium ferrite with composition (Li0.5MnxFe2.5–xO4) (where Mn enters the chemical formula on the expense of Fe only) [15,16,17,18,19,20,21]. The effect of sintering temperature (1080, 1032, and 984 °C) on the structural, electrical, and magnetic properties of autocombustion prepared sample of composition Li0.45Mn0.1Fe2.45O4 was carried out [22]. The structural and dielectric properties of Li0.5Fe2.5–0.5xCoxMnxO4 (x = 0.0–0.5) fabricated by micro-emulsion method were studied [23]. Moreover, the structural and magnetic properties of Li0.5–0.5xMnxFe2.5–0.5xO4 (where x = 0 to 1) prepared by the standard ceramic technique, i.e., microsize samples, have been reported [24]. However, according to the literature survey, there are no studies concerned with substitutions with Mn2+ ions on the expense of both Li1+ and Fe3+ ions according to the chemical formula (Li0.5–0.5xMnxFe2.5–0.5xO4) to prepare nanoparticles by sol–gel autocombustion method which is a low-temperature technique. Therefore, this present work aims at preparing, characterizing, and improving the magnetic properties of the Li ferrite by further Mn substitution of (Li0.5–0.5xMnxFe2.5–0.5xO4) system.

2 Experimental

Spinel ferrites of chemical formula Li0.5–0.5xMnxFe2.5–0.5xO4 (x = 0, 0.25, 0.5, 0.75, and 1) were prepared by sol–gel autocombustion method. Analytical grade of (LiNO3.anhydrous), (Mn(NO3)2\(\cdot\)4H2O), and (Fe(NO3)3\(\cdot\)9H2O) have been weighed due to their stoichiometric proportions. They were dissolved in deionized water with subsequent addition of citric acid. The ratio of citric acid to total metal nitrates was 1:1. Ammonia was then added until the pH of the solution reached 8.3. Figure 1 shows the flow chart of the detailed processes of sol–gel autocombustion method. The chemical reaction of sol–gel autocombustion process is supposed to be as follows:

$$\left( {{2}.{5} - 0.{5}x} \right){\text{ Fe}}\left( {{\text{NO}}_{{3}} } \right)_{{3}} + \, x{\text{ Mn}}\left( {{\text{NO}}_{{3}} } \right)_{{2}} + \, \left( {0.{5} - 0.{5}x} \right){\text{ Li}}\left( {{\text{NO}}_{{3}} } \right) \, + {\text{3C}}_{{6}} {\text{O}}_{{7}} {\text{H}}_{{8}} + {\text{8NH}}_{{3}} + { 9}.{\text{5O}}_{{2}} \to \left( {{\text{Li}}_{{0.{5} - 0.{5}x}} {\text{Mn}}_{x} {\text{Fe}}_{2.5 - 0.5x} {\text{O}}_{{4}} } \right) \, + {\text{18CO}}_{{2}} + {\text{ 8N}}_{{2}} + {\text{ 24H}}_{{2}} {\text{O}}$$
(1)
Fig. 1
figure 1

Flow chart of sol–gel autocombustion process

The produced gases were determined according to Reference [25].

X-ray diffraction (XRD) patterns of all samples were got at room temperature on Philips X`Pert Graphics and identified using Cu–Kα radiation. Indexing has been done using JCPDS (Joint Committee on Powder Diffraction Standard) cards of the ordered Li0.5Fe2.5O4 (no. 75-0407) and MnFe2O4 (no. 74-2403). The lattice parameter (ɑ) values were calculated from the following relation:

$$a\, = \,d_{hkl} \,(h^{2} + k^{2} + l^{2} )^{1/2}$$
(2)

To get more accuracy, these values of lattice parameters for each reflected plane were plotted against the function \(F(\theta )\, = \,\frac{1}{2}\,\left[ {\frac{{\cos^{2} \theta }}{\sin \theta }\,\, + \,\frac{{\cos^{2} \theta }}{\theta }} \right]\), where θ is Bragg's angle, where straight lines were obtained. The accurate values of (ɑ) were determined from extrapolation of these lines to \(F(\theta )\, = \,0\,\) [26]. Information on the microstructure (crystallite size (D) and microstrain (ɛ)) were revealed by performing individual peak fitting for the following planes: (220), (311), (400), (422), (511), and (440). The values of full width at half maximum (β) were obtained for each peak. Then, Williamson–Hall plots were drawn to get average values of the microstrain and crystallite size using the following formula [12, 27, 28]:

$$\beta \cos \theta \, = \,\frac{0.9\lambda }{D} + 4\varepsilon \sin \theta \,$$
(3)

where λ is the X-ray wavelength (λ = 1.54056 Å).

The theoretical X-ray density (dx) of all samples was calculated according to the formula (\(d_{x} \, = \,\frac{{8\,{\text{m}}}}{{{\text{N}}{{{a}}}^{3} }}\,\)), where m is the molecular mass and N is Avogadro’s number. The practical density (d) of each sample was measured in double-distilled water using Archimedes’ principle. The porosity percentage (P %) was calculated from the following formula:

$$P\, = \,100\,\left( {1 - \frac{d}{{d_{x} }}} \right)\,.$$
(4)

Transmission electron microscope (TEM, JEOL JEM-100CX) with accelerating voltage up to 100 kV was used to investigate the powder morphology. The average particle size was estimated from TEM images.

PERKIN ELMER 1430 Ratio Recording IR spectrophotometer was used to record the IR transmission spectra of all samples of (Li0.5–0.5xMnxFe2.5–0.5xO4) in the wavenumber range 200–1000 cm−1.

Vibrating sample magnetometer (VSM, EG&G PARC model no.1551 USA) was used to measure the magnetization of the powder samples. The magnetocrystalline anisotropy constant k1 was obtained from Brown’s relation [29]:

$$H_{{\text{c}}} = \frac{{2k_{1} }}{{M_{{\text{s}}} }},$$

where Hc is the coercivity determined from the hysteresis loop. Toroidal samples were used as transformer cores to determine the Curie temperature TC according to a formerly demonstrated manner [30].

3 Results and discussion

3.1 XRD analysis

XRD patterns of Li0.5–0.5xMnxFe2.5–0.5xO4 nanoferrite samples are shown in Fig. 2. The peaks show a single-phase spinel ferrite structure. In fact, this is a clue that Mn2+ ions substitute not only Fe3+ ions but also Li1+ ions because if this is not the situation, the quantities of Li1+ ions and Fe3+ ions would be less and more, respectively, than required for the phase Li0.5MnxFe2.5-xO4 to compose. This case must lead to other detected phases which are not found in these diffractograms. Moreover, all reflections are observed to shift to lower values, which implies an increase in the lattice parameter due to Mn doping (confirmed in Fig. 3). Such an increase in the lattice parameter is consistent with the difference in ionic radii, where the ionic radius of Mn2+ ion is larger than the average ionic radii of Fe3+ and Li1+ (the ionic radii of Mn2+, Li1+ and Fe3+ are 0.66 Å, 0.59 Å, and 0.49 Å, respectively, in the tetrahedral site and 0.83 Å, 0.76 Å, and 0.64 Å, respectively, in the octahedral site) [31]. The values of the lattice parameter for concentrations x = 0 and x = 1 are near previously reported ones prepared by other methods [8, 20, 24]. It is valuable here to note that the lattice parameter increases by 0.016% in this study, while it increases only by 0.004% according to previous studies where Mn replaces Fe only [20]. The reason is that in these studies Mn2+ converts to Mn3+ during preparation to preserve neutrality of the final composition. The radius of Mn3+ (0.645 Å) is very close to that of Fe3+ (0.64 Å). Furthermore, according to this convergence of the radii, the microstrain is not expected to increase in marked proportions, but a continuous increase of the microstrain values with Mn concentration is noted in our investigated samples (Fig. 3). Such an increase could be due to the replacement of Li1+ ions by larger Mn2+ ions in our series. This is considered as another clue that Mn2+ ions substitute not only Fe3+ ions but also Li1+ ions. From Fig. 3, it is also clear that the crystallite size decreased on the first addition of Mn2+ (x = 0.25) and then remained almost constant for more additions (x = 0.5 to 0.75). The crystallite size decreased again at Mn ferrite (x = 1). A similar behavior was observed by introducing Mn2+ ion to Ni and Co ferrites [32, 33]. The crystallite size obtained for x = 0 (Li0.5Fe2.5O4) agrees well with micro-emulsion and sol–gel preparation techniques [23, 34] but differs from standard ceramic method. The variation of the crystallite size with addition of Mn2+ ion could be discussed as follows:

Fig. 2
figure 2

X-ray diffraction patterns for Li0.5–0.5xMnxFe2.5–0.5xO4 (x = 0. 0.25, 0.5, 0.75, and 1) nanoferrite samples

Fig. 3
figure 3

Lattice parameter (ɑ), crystallite size (D), microstrain (ɛ), and porosity (P) for Li0.5–0.5xMnxFe2.5–0.5xO4 (x = 0, 0.25, 0.5, 0.75, and 1) nanoferrite samples

Sol–gel autocombustion reaction consists of a nucleation step followed by particle growth stages in the citrate ion network. The nucleation step occurs through the simultaneous reactions of hydrolysis and condensation. The addition of ammonia solution and raising the temperature enforce the condensation process which in turn increases the nucleation rate in the citrate ion network. In fact, the critical radius of the nucleated particle depends on the individual properties of the metal ions, such as the solubility product KSP of the metal hydroxide M(OH)n [hydrolysis process] and the pathway to thermodynamically stable metal ferrite [condensation process]. It was reported that, as KSP value increases the crystallite size also increases [35], in this case, the ferric hydroxide (KSP ≃ 10−39) is common to all ferrite ions. So the size variation can be attributed to KSP values of M(OH)n. For lithium and manganese hydroxides, the solubility products are (KSP  ≃  28) and (KSP  ≃  10−9), respectively, so it is expected that the crystallite size decreases with increasing Mn concentration which have been found experimentally. Moreover, Lennard–Jones theory made the conjecture that the unit cell should contract with decreasing of particle size in ionic systems and expand in covalent ones [36]. In this situation, the inverse relation between crystallite size and lattice parameter (Fig. 3) leads to assume that there is a tendency to form covalent bonds in mixed Li–Mn nanoferrites by further addition of Mn2+. This assumption is coherent with the fact that Mn2+ and Fe3+ ions (3d-half shell) have a tendency to form covalent bonds in tetrahedral sites through sp3 hybridization [37]. Such a result implies that Mn2+ rarely converts to Mn3+ in these samples, which again enhances the claim that Mn2+ ions substitute not only Fe3+ ions but also Li1+ ions.

3.2 Physical studies

Porosity values for Li0.5–0.5xMnxFe2.5–0.5xO4 series are shown in Fig. 3. It is clear that the total porosity initially decreased then remained fairly constant for x = 0.25, 0.5, and 0.75 and finally increased at x = 1. These results could be discussed in the light of the competition between the two types of porosities, inter porosity (Pinter) that depends on the crystallite size and intra porosity (Pintra) that depends on the ionic radius [38], where

$$P_{{{\text{tot}}.}} \, = \,P_{{{\text{inter}}}} \, + \,P_{{{\text{intra}}}} \,.$$
(5)

The drop of porosity of Li0.5–0.5xMnxFe2.5–0.5xO4 series by first addition of Mn2+ is attributed to the decrease in Pinter due to the decrease in crystallite size (about 20 nm). The constancy of Ptot. for x = 0.25, 0.5, and 0.75 results from the competition between Pinter and Pintra. Finally, the increase of Ptot at x = 1 may be attributed to the increase of Pintra due to the appreciable increase in the lattice parameter (about 0.07 Å), while Pinter plays a less dominant role due to the small decrease in the crystallite size (about 9 nm). Finally, it is noted that the porosity values of these investigated samples are much lower than micro-emulsion method [23] and much greater than ceramic method [24].

3.3 Morphological studies

Figure 4 shows the TEM images for Li0.5–0.5xMnxFe2.5–0.5xO4 (x = 0, i.e., Li0.5Fe2.5O4 and x = 1, i.e., MnFe2O4) together with the particle size distribution histograms. The particles are found to be stacked on each other due to their mutual magnetic interactions. Average particle sizes of Li0.5Fe2.5O4 and MnFe2O4, calculated from TEM, are 50 nm and 30 nm, respectively, which agree well with the XRD crystallite size calculations.

Fig. 4
figure 4

TEM images and the particle size distribution histograms for Li0.5–0.5xMnxFe2.5–0.5xO4 nanoferrite samples. a x = 0 and b x = 1

3.4 Infrared spectroscopy analysis

Far infrared spectroscopy is used to study the distribution of the cations in tetrahedral and octahedral sites in ferrites [39]. The IR transmission bands for Li0.5–0.5xMnxFe2.5–0.5xO4 series are shown in Fig. 5 and the peak positions are given in Table 1. The bands in the region of 300–700 cm−1 are assigned to the fundamental vibrations of the ferrite crystal lattice. From Fig. 5, it is clear that for x = 0, ν2 and ν3 bands are well separated. However, by addition of Mn2+ ion, overlapping occurs between ν2 and ν3 with minima in the range of 373–378 cm−1. Furthermore, the minima shift to a lower wavenumber by increasing Mn2+ ion content. These results could be accounted for as follows: It is known that ν2 band, in most ferrites, appears in the range ≈ (390–490 cm−1) and is related to the vibrations of the high valence cations occupying octahedral site (B site) such as (Mn3+–O and Fe3+–O) bonds. Moreover, ν3 band appears in the range ≈ (310–360 cm−1) and is related to the vibrations of the low valence cations occupying B site such as (Li1+–O, Mn2+–O, and Fe2+–O) bonds [39]. Furthermore, metastable cation distribution occurs due to the nanosize particles [40]. So a lot of cations with different valences occupying B site are found (Mn2+, Fe3+, Mn3+, Fe2+, and Li1+), then the overlap occurs and the metastable cation distribution between A and B sites enhances such overlapping. Moreover, the increased disordering with increasing Mn2+ content results in more enhancement of the overlapping [41]. The shift in minima of the overlapped peaks is attributed to the increase in lattice parameter which in turn increases the bond lengths and hence decreases the wavenumber. On the other hand, it was found that the peak of ν1 (of tetrahedral site (A site)) is split to two peaks with increasing Mn2+ ion content, which coincides with the fact that Mn2+ ions are distributed between A and B sites [36]. Furthermore, it is noticed that ν4 makes overlapping by introducing Mn2+ ion which is a result of the competition between the overlapping in B site and the splitting in A site, such that the overlapping effect overcomes. Moreover, Fig. 6 represents the variation of ν1 and ν2 with Mn concentration and shows that the values of ν1 and ν2 generally decrease by addition of Mn. It is found that (Δν1x) = 30.8 cm−1 > (Δν2x) = 20.4 cm−1, which simply means that the ratio of the Mn content which enters A site is larger than that enters B site. This gives more investigation to the small splitting in the (ν1) band which could be attributed to the high tendency of Mn2+ ions (nearly 80%) to occupy A site. Also Li1+ ions have a large tendency to occupy B site if their concentrations do not exceed 0.5 [37, 42].

Fig. 5
figure 5

Infrared transmission spectra for Li0.5–0.5xMnxFe2.5–0.5xO4 (x = 0, 0.25, 0.5, 0.75, and 1) nanoferrite samples

Table 1 Peak positions of the IR transmission spectra of Li0.5–0.5xMnxFe2.5–0.5xO4 nanoferrite samples
Fig. 6
figure 6

Variation of wave numbers (ν1 and ν2) with Mn concentration (x) for Li0.5–0.5xMnxFe2.5–0.5xO4 (x = 0, 0.25, 0.5, 0.75, and 1) nanoferrite samples

Over and above, the decreasing of ν1 and ν2 by addition of Mn can be discussed as follows. Four parameters may change simultaneously by ion substitution: the total mass of cations, the length and strength of the metal–oxygen bond, and the dimensions of the unit cell. All these parameters affect the position of the IR bands through the well-known relation [43]:

$$v \propto \sqrt {\frac{k}{m}},$$
(6)

where k is the force constant.

The decreasing of both (ν1 and ν2) comes from the following:

  1. 1.

    The increase in the lattice parameter by increasing Mn content which decreases the bond strength, i.e., force constant k decreases.

  2. 2.

    The significant increase in the mass of the compositions by increasing Mn content. Such an increase mainly comes from the substitution of Li1+ ion (6.939 g/mol) by Mn2+ ion (54.938 g/mol) because Fe3+ ion (55.847 g/mol) has nearly the same atomic weight of Mn2+. This may be another proof that Mn2+ substitutes both Li1+ and Fe3+ ions.

According to the previous discussion, the cation distribution can be considered to be (Mnxt Fe1–x+t)A site [Li0.5–0.5x Mnt Fe1.5+0.5xt]B site, O4 which is consistent with previously reported one [24].

3.5 Magnetic studies

The hysteresis curves (M-H) for Li0.5–0.5xMnxFe2.5–0.5xO4 nanoferrite samples are shown in Fig. 7. The hysteresis parameters (saturation magnetization (Ms), coercivity (Hc), and retentivity (Mr)) were determined from the hysteresis graphs. Moreover, the observed values of the magnetic moments per formula unit in (emu/g) were expressed in Bohr magneton (μB), (Ms (experimental) (μB)), by substituting the saturation magnetization Ms (emu/g) in Eq. (7) [29] and illustrated in Fig. 8.

$$M_{{\text{s}}} \,({\text{experimental}})\,(\mu_{{\text{B}}} ) = \frac{{M_{{\text{s}}} \,\,({\text{emu}}/{\text{g}}) \times m\,\,({\text{g}})}}{5585},$$
(7)

where m is the molecular mass of the sample. It is clear that the saturation magnetization initially increases till x = 0.5 then by further increase of Mn2+ ion concentration, Ms decreases (but remains larger than its value for x = 0). This trend is similar to that reported for the microsize samples of Li0.5–0.5xMnxFe2.5–0.5xO4 [24]. On the contrary, the previous studies for Li0.5MnxFe2.5–xO4 showed a decrease of Ms with increasing Mn concentration [19, 21, 44]. Again, this proves the entrance of Mn2+ on sacrifice of both Li1+ and Fe3+. The behavior of Ms in these samples could be discussed according to either the collinear model or the canted model as follows:

Fig. 7
figure 7

Hysteresis curves for Li0.5–0.5xMnxFe2.5–0.5xO4 (x = 0, 0.25, 0.5, 0.75, and 1) nanoferrite samples. The inset shows the variation of the coercive field (Hc) with the composition (x)

Fig. 8
figure 8

The variation of calculated and experimental saturation magnetization (Ms) with Mn concentration for Li0.5–0.5xMnxFe2.5–0.5xO4 (x = 0, 0.25, 0.5, 0.75, and 1) nanoferrite samples

  1. (i)

    The collinear model:

According to Néel theory and the previous cation distribution, Ms can be calculated by Eq. (8):

$$M_{{\text{S}}} ({\text{calculated}})\, = \,(0.5\, + \,0.5\,x).5\mu_{{\text{B}}} \,.$$
(8)

Thus, Ms (calculated) shows a linear increase by addition of Mn content, as shown in Fig. 8. Hence, this model does not explain the decrease of Ms for x > 0.5.

  1. (ii)

    The canted model:

It is known that increasing the number of magnetic ions in B sites increases the B–B interaction so that it can be comparable to the A–B interaction. At this stage the collinear model fails to apply and the Yafet–Kittel canting angle (θYK) establishes between the moments in B sites. Thus, the magnetization in this case can be rewritten by Eq. (9) of the canted model:

$$M_{{\text{s}}} ({\text{experimental}}) = M_{{\text{B}}} ({\text{calc}}{.})\cos \theta_{{{\text{YK}}}} - M_{{\text{A}}} ({\text{calc}}.),$$
(9)

where MA and MB are the magnetic moments of ions in A and B sites, respectively. The increase of (θYK) leads the net magnetization to decrease [45, 46]. Accordingly, Mn2+ ion (5μB) which has a great tendency to occupy A site will replace Fe3+ from A site to B site and increases the number of magnetic moments in B site. Meanwhile, a decrease of Li concentration takes place. This accounts on the decrease of magnetization for high Mn concentration [36, 42, 47].

The coercivity (Hc) and retentivity (Mr) for these investigated samples are graphed with some factors that affect them shown in Fig. 9. The coercivity (Hc) in multidomain structure (≥ 40 nm for other Mn-substituted ferrites [32, 36, 48]) depends on many factors, such as porosity, anisotropy constant (k1), and crystallite size L. It was reported that Hc is directly proportional to both porosity and anisotropy constant and is inversely proportional to the crystallite size through the relation Hc = a  + (b/L), where a and b are constants [29]. It is obvious from Fig. 9 that Hc initially increases at x = 0.25, then it decreases and remains unaffected till x = 0.75 (but remains larger than its value for x = 0) and finally it decreases again at x = 1. This behavior may be interpreted as follows: k1, which results from Fe2+ ions, increases with x (according to Mn2+ + Fe3+ ↔ Mn3+ + Fe2+) [49]. Moreover, the crystallite size decreased from 60 to 42 nm as shown in Fig. 3. Thus, for x = 0.25, both the crystallite size and k1 seem to be the dominant factors for increasing (Hc). The decrease of (Hc) up to x = 0.75 can be explained mainly according to the porosity effect. For x = 1, it is noted that the crystallite size decreased abruptly (Fig. 9). So, the decrease of (Hc) may be attributed mainly to the transition to stable single-domain structure where the relation Hc  = − (h/L3/2) can be used, where g and h are constants [29, 49]. The decrease of the crystallite size leads to a decrease of Hc. Moreover, the decrease of k1 enhances the decrease of Hc.

Fig. 9
figure 9

The porosity (P), crystallite size (D), retentivity (Mr), coercivity (Hc), and anisotropy constant (k1) for Li0.5–0.5xMnxFe2.5–0.5xO4 (x = 0, 0.25, 0.5, 0.75, and 1) nanoferrite samples

Curie temperatures of Li0.5–0.5xMnxFe2.5–0.5xO4 samples were determined from the initial permeability measurements and are shown in Fig. 10. Obtained values of TC for Li0.5Fe2.5O4 are comparable to some authors, while the other samples have greater values than different preparation techniques [24, 50]. According to [51, 52], the general factors that affect Curie temperature (TC) are as follows: the magnitude of the magnetic moments on A and B sites, the distance between the A and B sites, and the exchange integral (J). Obviously, it is seen that the investigated samples show a steep decreasing TC up to x = 0.75 followed by a slight increase at x = 1. Generally, the steep decreasing (which agrees well with [24]) could be attributed to the following:

  1. 1.

    The increase of the lattice parameter by addition of Mn, so the distance between the A and B sites increases and hence the A–B interaction decreases.

  2. 2.

    The decrease of the exchange integral (J) by addition of Mn (where the absolute value of (J) of Li0.5Fe2.5O4 = 29 K and (J) for MnFe2O4 = 19.1 K [53]).

Fig. 10
figure 10

Variation of Curie temperature (TC) and lattice parameter (ɑ) with Mn concentration for Li0.5–0.5xMnxFe2.5–0.5xO4 (x = 0, 0.25, 0.5, 0.75, and 1) nanoferrite samples

On the other hand, the slight increase in TC at x = 1 may be attributed to the fact that further addition of Mn leads the magnitude of the total magnetic moments in each A and B sites to increase.

4 Conclusion

From what the authors got in this study, one can reach the following conclusions: Li0.5−xMnxFe2.5−xO4 ferrite nanoparticles have been synthesized by the sol–gel autocombustion method. The addition of Mn2+ ion to Li ferrite leads the crystallite size to decrease. The saturation magnetization (Ms) and the coercivity (Hc) are larger for Mn-substituted samples than those for unsubstituted ones. These results introduce a promising magnetic material for many technological applications although Curie temperature decreased by addition of Mn2+ ion.