1 Introduction

In recent years, many researchers have proposed lead-free solder alloys to substitute the lead-containing solder alloys, such as Sn–Ag–Cu, Sn–Ag, Sn–Cu, Sn–Zn and Sn–Bi [1,2,3,4,5]. The melting points of new lead-free solders were significantly higher than that of SnPb solder, and commonly used in wave soldering and reflow soldering techniques [6,7,8], among which Sn58Bi solder was one of the most promising alternatives. The performance of Sn58Bi solder alloy was significantly improved by silver (Ag). Li et al. [9] investigated the effect of Ag nanoparticle size on the growth behavior of solder/Cu interfacial intermetallic compounds (IMCs) and shear strength of Sn58Bi joint, and found that Ag played a positive role in improving the mechanical properties of Sn58Bi solder, the improvement varied with the Ag particle size. Sun et al. [10] investigated the influence of the Ag3Sn on the electromigration phenomenon in the Ag-doped Sn58Bi solder joints, and found that grain refinement caused by Ag element was the main reason for the electromigration improvement. Sn57.6Bi0.4Ag solder had the advantages of Sn58Bi solder, such as low melting point, good spreadability and excellent mechanical properties. The interface of Cu/Sn57.6Bi0.4Ag/Cu solder joint was relatively rough compared to that of Cu/Sn58Bi/Cu joints, the shear strength of Cu/Sn57.6Bi0.4Ag/Cu joints was significantly higher than that of Cu/Sn58Bi/Cu joints [11]. Sn57.6Bi0.4Ag solder has excellent effects in practical applications and environmental protection, while the brittleness of Sn57.6Bi0.4Ag solder caused serious deterioration in processing performance and service performance [12].

One of the strategies that aim at improving solder joint reliability is adding strengthening particles. The strengthening particles in solder blocked grain boundary movement, hindered lattice dislocation, formed a well-characterized IMC and improved the stability of solder alloy joints in the temperature, force and electric fields [13,14,15]. In the case of Sn57.6Bi0.4Ag solder, Lee et al. [16] found that the mechanical properties of Sn57.6Bi0.4Ag solder alloy were improved by Pd, Co, Zn and Ni. Li et al. [17] found that Sn57.6Bi0.4Ag solder was reinforced successfully through the tungsten (W) nanoparticles at a concentration of 0.5 wt%, the lamellar interphase spacing of the solder matrix was reduced by 31.0%, and the shear strength of Sn57.6Bi0.4Ag/Cu solder joint was increased by 8.2%. Sun et al. [18] found that the mechanical properties of Sn57.6Bi0.4Ag solder joints could be improved by CNTs and Ni–CNTs; the fractured surface of Sn57.6Bi0.4Ag solder joints was relatively rough and showed better bonding performance.

Previous studies showed that CNTs, Pd, W and other reinforcing particles have different influences on the spreadability and shear property of Sn57.6Bi0.4Ag solders. Hu et al. [19] found that the addition of Al2O3 (ceramic particles) significantly hindered the reduction of shear strength of SnBi/Cu solder joints after 48 h and 288 h of aging. WC (ceramic particles) has excellent physical and mechanical properties, such as ultimate tensile strength of 344 MPa, compressive strength of 2683–2958 MPa, hardness of 90 RA, Young’s modulus of 668 GPa and melting point of 2777 °C [20, 21]. In this paper, the effects of WC particles on the melting behavior, spreadability, microstructure and mechanical properties of Sn57.6Bi0.4Ag solder joints were investigated.

2 Experimental procedures

Sn57.6Bi0.4Ag solder paste was provided by Alpha Advanced Materials. The nano-WC particle (as shown in Fig. 1) (purity 99%) with an average diameter of 80 nm was added into the Sn57.6Bi0.4Ag solder. Sn57.6Bi0.4Ag–xWC solder pastes were prepared by sufficient mechanical stirring. The nominal chemical composition of the five Sn57.6Bi0.4Ag composite solder alloys is listed in Table 1.

Fig. 1
figure 1

a Morphology and b EDS spectrum of the WC nanoparticles

Table 1 Nominal chemical composition of the SnBiAg base composite solders (wt%)

The melting behavior of Sn57.6Bi0.4Ag–xWC (x = 0, 0.025, 0.050, 0.100, 0.200) composite solder alloys was investigated by differential scanning calorimetry (Shimadzu DSC-50) analyzer with heating rate of 5 °C/min. About 0.23 g each solder alloy was melt in the Cu sheets and then the spreading area was measured after reflowing by F4N reflow machine at 200 °C for 5 min, each experimental condition was evaluated as the average of five replicate tests for each solder. Scanning electron microscopy (SEM) was used to collect the microstructure and IMC layer of the solder alloys; energy-dispersive spectroscopy (EDS) was applied to detect the elemental distribution of the solder alloys. The average thickness of the IMC layers of Sn57.6Bi0.4Ag–xWC (x = 0, 0.1) joint was calculated by the following equation [22]:

$$T=\frac{{\mathop \sum \nolimits_{{i=1}}^{n} {t_i}}}{n},$$
(1)

where ti was the IMC layer thickness at different positions on the interface, n was the measurement times, and T was the average IMC layer thickness.

The solder/Cu joints were prepared by reflowing and then solidified by air-cooling; the dimensions of the shear specimen were 20 mm × 1 mm × 1 mm. The Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu solder joints were aged using a convection reflow oven (BTU PYRAMAX 100 N) at 100 °C for 250 h, 500 h and 1000 h, respectively. The shear strength of Sn57.6Bi0.4Ag–xWC/Cu (x = 0, 0.1) solder joints was carried out by PTR1102 bonding strength tester with stretching rate of 0.4 mm/s. The shear fracture of Sn57.6Bi0.4Ag–xWC/Cu (x = 0, 0.1) solder joints was observed by SEM.

3 Results and discussion

3.1 Melting point

Figure 2 shows the DSC curves of Sn57.6Bi0.4Ag–xWC (x = 0, 0.025, 0.050, 0.100, 0.200) composited solder alloy. The melting temperatures of Sn57.6Bi0.4Ag–xWC (x = 0, 0.025, 0.050, 0.100, 0.200) solder alloys are maintained at 145 ± 2 °C in most cases. There are no significant differences in the melting temperature among the five solders. The trace amount of WC particles into Sn57.6Bi0.4Ag solder alloy does not apparently affect the melting temperature of Sn57.6Bi0.4Ag solder alloy. Generally, the melting property is an inherent physical property of the material, the addition of nanoparticles has little impact on the melting temperature. The results are similar to previous reports for composite solders [23, 24].

Fig. 2
figure 2

DSC curves of Sn57.6Bi0.4Ag–xWC (x = 0, 0.025, 0.050, 0.100, 0.200) solder alloys

3.2 Spreadability

The relationship between the spreading areas and the WC proportion in the solder joints is shown in Fig. 3. The spreadability of Sn57.6Bi0.4Ag solder is improved by nano-WC particles, the tendency of the spreadability of the solder alloy can be summarized to be increase first and decrease with increasing WC content next. The spreading area of Sn57.6Bi0.4Ag solder is 35.7 mm2, and it reaches 44.9 mm2 when the addition amount of WC particles is 0.1 wt%.

Fig. 3
figure 3

Effect of WC particles on spreading areas of Sn57.6Bi0.4Ag solder alloys

The adsorption theorem of surface active materials is considered, the effect of WC nanoparticles on the spreadability of Sn57.6Bi0.4Ag solder is analyzed; adsorption can be expressed as [25, 26]

$$\gamma _{C}^{K}=\gamma _{0}^{K} - RT\mathop \int \limits_{0}^{C} \frac{{{\Gamma ^k}}}{C}{d_C},$$
(2)

where \({\Gamma ^k}\) is the amount of nanoparticles adsorbed per unit area of the molten solder k, c is the concentration of nanoparticles in the molten solder, R is the gas constant, T is the absolute temperature, \(\gamma _{C}^{K}\) is the surface energy per unit area of molten solder after nanoparticle adsorption, and \(\gamma _{0}^{K}\) is the surface energy per unit area of molten solder that is not adsorbed by nanoparticles. After adsorption, the surface energy of the molten solder in equilibrium is

$$\mathop \sum \limits_{K} \gamma _{C}^{K}{A_K}=\mathop \sum \limits_{K} \left(\gamma _{0}^{K} - RT\mathop \int \limits_{0}^{C} \frac{{{\Gamma ^k}}}{C}{d_C}\right){A_K},$$
(3)

where AK is the surface area of the molten solder. When the adsorption amount \({\Gamma ^k}\) is positive, the surface energy of the molten solder on the right side of Eq. (3) is reduced. The WC particles decreased the surface energy of the molten Sn57.6Bi0.4Ag solder by adsorption and the spreadability of the Sn57.6Bi0.4Ag solder is improved. As shown in Fig. 3, the spreadability of Sn57.6Bi0.4Ag solder is improved by 0.025 wt% WC particles. However, the improvement of the spreadability is not obvious due to the small amount of WC. The spreadability is significantly improved when 0.05 wt% WC particles are added. The adsorption theorem indicates that the surface of liquid solder is affected by nanoparticles, 0.05–0.1 wt% of WC particles are positively adsorbed surface active substances and segregated on the surface of the liquid solder, which reduces the surface tension of the liquid solder and significantly improves the spreadability of the liquid Sn57.6Bi0.4Ag solder alloy. Van der Waals forces exist between the nanoparticles causing the particles to agglomerate with the increase of nano-WC content, which increases the viscosity of the liquid solder and the spreadability of solder is deteriorated gradually [27]. The spreadability of Sn57.6Bi0.4Ag solder is improved by WC particles.

3.3 Microstructure

The microstructure of Sn57.6Bi0.4Ag–xWC (x = 0, 0.1) is shown in Fig. 4, Sn57.6Bi0.4Ag solder alloy consists of white Bi-rich phase and black Sn-rich phase, showing a lamellar microstructure, the Sn-rich phases and the Bi-rich phases interlock with each other alternately. Ag3Sn is found on the boundary of the Bi phase of Sn57.6Bi0.4Ag and Sn57.6Bi0.4Ag–0.1WC solder alloys, the sizes of the Ag3Sn particles are less than 1 µm (Fig. 4). Due to the high melting point of WC particles, the particles are in the solid state during the reflow process. Therefore, the distribution of W represents the distribution of WC. The elemental mappings for Sn, Bi, Ag and W in the Sn57.6Bi0.4Ag–0.1WC solder are shown in Fig. 5; the results show that WC nanoparticles are evenly distributed in Sn57.6Bi0.4Ag solder alloys.

Fig. 4
figure 4

Microstructure of a Sn57.6Bi0.4Ag solder and b Sn57.6Bi0.4Ag–0.1WC solder

Fig. 5
figure 5

EDS results of Sn57.6Bi0.4Ag–0.1WC solder: a SEM image, mapping for b Sn, c Bi, d Ag and e W

The average Sn phase spacing of Sn57.6Bi0.4Ag and Sn57.6Bi0.4Ag–0.1WC solder alloys is 2.9 ± 1 µm and 2.1 ± 0.5 µm, respectively. WC particles act as the nucleation sites during reflow, the lamellar microstructure of the Sn57.6Bi0.4Ag solder is refined due to the increase in the number of nucleation sites. WC particles locate at the grain boundaries of the Sn-rich and Bi-rich phases during solidification, and produce a pinning effect on the movement of grain boundaries, which inhibits the grain growth [28]. The relationship between the pinning force and the inclusions is expressed as [17]

$${F_z}={n_s}\pi r\gamma ,$$
(4)

where Fz is the pinning force of the inclusions, ns is the number of inclusions per unit area, r is the radius of the particles, γ is the surface tension of the grain boundary. The number of particles per unit area in Sn57.6Bi0.4Ag solder alloy are increased by 0.1 wt% WC particles, the pinning force is enhanced, the growth of the Sn phase and the Bi phase is limited and the size of the Sn-rich and Bi-rich grains is refined.

3.4 Interfacial reaction

The interfacial morphologies of Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu joints are illustrated in Fig. 6. The Sn57.6Bi0.4Ag/Cu IMC has a uniform thickness of 2.0 µm (Fig. 7), partly grows towards the inside of the solder; the composition of the Sn57.6Bi0.4Ag/Cu IMC is Cu6Sn5. Figure 6b shows the interfacial IMC of Sn57.6Bi0.4Ag–0.1WC/Cu solder joint, the IMC thickness is relatively thin, and the interface is uneven adjacent to the solder. The IMC morphology of Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu solder joints aged at 100 °C for 250 h is flat and scallop-like, respectively. The IMC thickness of Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu is 3.4 µm and 2.75 µm, respectively. After 500 h aging, Bi phase is not being formed in the Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu IMCs, the IMC morphology of them has not changed, and the thickness of them is measured as 3.9 µm and 3.6 µm. The IMC layers of Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu show a two-layer structure after aging at 100 °C for 1000 h. A dark-colored layer inclusion is generated between Cu6Sn5 layer and Cu sheet, which is identified as Cu3Sn as shown in Fig. 8. The IMC layer thickness in the Sn57.6Bi0.4Ag/Cu joint is about 4.6 µm. The IMC layer of Sn57.6Bi0.4Ag–0.1WC/Cu is relatively flat, and the IMC thickness of Sn57.6Bi0.4Ag–0.1WC/Cu is thinner than that of Sn57.6Bi0.4Ag/Cu aged at 100 °C for 1000 h.

Fig. 6
figure 6

Cross-sectional morphologies of a Sn57.6Bi0.4Ag/Cu and b Sn57.6Bi0.4Ag–0.1WC/Cu solder joints after aging treatment with magnified views of c Sn57.6Bi0.4Ag/Cu, 100 °C, 1000 h and d Sn57.6Bi0.4Ag–0.1WC/Cu, 100 °C, 1000 h solder joints

Fig. 7
figure 7

Average thicknesses of the interfacial IMCs between Sn57.6Bi0.4Ag–xWC (x = 0, 0.1) solder and Cu substrate after 250–1000 h aging

Fig. 8
figure 8

EDS results of the IMC layer in Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu joint as presented in Fig. 6c, d

The IMC thickness of the Sn57.6Bi0.4Ag–0.1WC/Cu joint is lower than that of Sn57.6Bi0.4Ag/Cu joint during the reflow process. According to the adsorption theory, the surface energy of Cu6Sn5 IMC can be expressed as

$$\mathop \sum \limits_{N} \gamma _{c}^{N}{S_N}=\mathop \sum \limits_{N} \left(\gamma _{0}^{N} - RT\mathop \int \limits_{0}^{c} \frac{{{{\mathop \prod \nolimits^{} }^N}}}{c}{d_c}\right){S_N}=\mathop \sum \limits_{N} \gamma _{0}^{N}{S_N} - RT\mathop \sum \limits_{N} {S_N} \cdot \mathop \int \limits_{0}^{c} \frac{{{{\mathop \prod \nolimits^{} }^N}}}{c}{d_c},$$
(5)

where c is the nano-WC particle content, \({\gamma ^N}\) is the surface energy of Cu6Sn5 grain, \(\gamma _{0}^{N}\) is the surface energy of Cu6Sn5 grain without adsorbing nanoparticles, \(\gamma _{c}^{N}\) is the surface energy of Cu6Sn5 grains that have adsorbed nanoparticles, SN is the surface area of Cu6Sn5, \({\Pi ^N}\) is the adsorption amount of nanoparticles on the surface of Cu6Sn5, R is the gas constant, and T is the absolute temperature. The increase of \({\Pi ^N}\) leads to an increase in the value of the phase-integral \(\int_{0}^{c} {\frac{{{\Pi ^N}}}{c}} {d_c}\) in Eq. (5), and the surface energy of Cu6Sn5 is reduced. Gibbs’s theory proves that reducing the surface energy of grains leads to slower growth of grains [29]. Adding WC particles to the Sn57.6Bi0.4Ag solder causes adsorption, the growth rate of Cu6Sn5 is slowed down. In addition, the growth of the IMC depends on the interdiffusion of Cu atoms and Sn atoms at the interface position; the WC particles located at the grain boundary and inside the crystal hinder the diffusion of Cu atoms and Sn atoms; the growth rate of the interface IMC is reduced [30].

During the aging process, the IMC layer thicknesses of Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu solder joints are linearly related to the square root of aging time according to Arrhenius equation [31, 32]:

$${d_t}={d_0}+D{t^{1/2}},$$
(6)

where dt is the average thickness of the IMC layer at aging time t, d0 is the initial thickness, and D is the diffusion coefficient, so the growth rate of IMC layer thickness of Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu solder joints is first fast and then slow, the IMC thickness of the Sn57.6Bi0.4Ag–0.1WC/Cu joint is relatively thinner than that of the Sn57.6Bi0.4Ag/Cu joint after aging at 100 °C for 250–1000 h.

Cu3Sn is found at Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu joints between Cu6Sn5 layer and Cu sheet after 1000 h aging as shown in Fig. 6c, d. Cu3Sn IMCs layer is mainly nucleated and grown by atomic solid-state reaction in a solid-state process, and it is formed according to the following equation:

$${\text{9Cu}}+{\text{C}}{{\text{u}}_{\text{6}}}{\text{S}}{{\text{n}}_{\text{5}}}={\text{5C}}{{\text{u}}_{\text{3}}}{\text{Sn.}}$$
(7)

WC has a higher melting point of about 2870 °C, a smaller particle size and the chemical property of it is stable. It does not react with the solder alloy to form a new phase during the aging process.

3.5 Shear strength

Figure 9 illustrates the average shear strength of Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu solder joints after aging at 100 °C for 250–1000 h. The shear strength of Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu solder joints shows a downward trend as the aging time increases. The shear strength of Sn57.6Bi0.4Ag/Cu solder joint is 113.6 MPa, it is decreased to 96.2 MPa after aging for 250 h. As the aging time increases, the mechanical properties of Sn57.6Bi0.4Ag/Cu continue to decline, the minimum shear strength of Sn57.6Bi0.4Ag/Cu solder joint 87.1 MPa is obtained after aging at 100 °C for 1000 h. The similar trends are observed in the Sn57.6Bi0.4Ag–0.1WC/Cu solder joint, and the shear strength of Sn57.6Bi0.4Ag–0.1WC/Cu solder joint is 127.6 MPa, it is decreased to 92.2 MPa under 100 °C for 1000 h. Figure 10a, c shows the fracture of Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu solder joints; the fracture paths are entirely inside the solder region. The shear fracture surface of Sn57.6Bi0.4Ag/Cu solder joint is relatively smooth, and obvious slip zone appears on the fracture surface as shown in Fig. 10b. The shear fracture surface of Sn57.6Bi0.4Ag–0.1WC/Cu solder joint is rough; some dimples appear on the fracture surface (Fig. 10d).

Fig. 9
figure 9

Shear strengths of Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu solder joints after aging for various times

Fig. 10
figure 10

Shear fracture surfaces of a Sn57.6Bi0.4Ag/Cu, b Sn57.6Bi0.4Ag–0.1WC/Cu solder joints with magnified views of the as-reflowed, c Sn57.6Bi0.4Ag/Cu and d Sn57.6Bi0.4Ag–0.1WC/Cu solder joints

The shear strength of Sn57.6Bi0.4Ag–0.1WC/Cu solder joint is higher than that of Sn57.6Bi0.4Ag/Cu after reflow. The dislocation movement is hindered by refined microstructure of Sn57.6Bi0.4Ag/Cu solder joint, the shear strength of Sn57.6Bi0.4Ag–0.1WC/Cu solder joint is improved [33]. The shear strength of the solder joints is related to grain size, the driving force of grain boundary movement is inversely proportional to the curvature radius of the grain boundary during grain growth. As the grain grows during aging, the curvature radius of the grain becomes larger and the driving force of grain boundary motion is gradually reduced. The shear strength of Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu solder joints decreases more significantly in the early period and slowly in the later period. WC particles will bring stress concentration and lead to holes; dimple-like fracture is formed by the gradual growth and collection of holes under the action of shearing force. The ductility of the Sn57.6Bi0.4Ag–0.1WC/Cu solder joint is better compared with the Sn57.6Bi0.4Ag/Cu solder joint.

The shear fracture surface of Sn57.6Bi0.4Ag/Cu and Sn57.6Bi0.4Ag–0.1WC/Cu solder joints aged at 1000 h as shown in Fig. 11. Relatively dark fracture features appear on the local surface of Sn57.6Bi0.4Ag/Cu solder joints as shown in the upper right corner of Fig. 11a. The concentration of Cu in this area is significantly increased, and the concentrations of Sn and Bi elements are reduced as shown in Fig. 11b, the darker fracture region occurs at the IMC of Sn57.6Bi0.4Ag/Cu and the entire shear fracture of the Sn57.6Bi0.4Ag/Cu solder joint occurs in the solder and IMC mixing region. The fracture surface of Sn57.6Bi0.4Ag/Cu solder joint has no obvious plastic deformation and shows brittle fracture characteristics. Figure 11c shows the shear fracture surface of Sn57.6Bi0.4Ag–0.1WC/Cu solder joint aged at 1000 h, and the fracture characteristics of Sn57.6Bi0.4Ag–0.1WC/Cu solder joints show plastic fracture characteristics. Many dimples appear on the fracture surface and the diameter of the dimples is smaller than that of Sn57.6Bi0.4Ag–0.1WC/Cu solder joint without aging. The dimples become smaller during the aging process indicating that the ductility is reduced and the Sn57.6Bi0.4Ag/Cu solder joints are more brittle than Sn57.6Bi0.4Ag–0.1WC/Cu solder joints aged at 1000 h. In general, WC particles improve the shear strength and ductility of Sn57.6Bi0.4Ag/Cu solder joints by refining the microstructure.

Fig. 11
figure 11

Shear fracture surfaces of a Sn57.6Bi0.4Ag/Cu, 100 °C, 1000 h and b Sn57.6Bi0.4Ag–0.1WC/Cu, 100 °C, 1000 h solder joints with magnified views of c Sn57.6Bi0.4Ag/Cu, 100 °C, 1000 h and d Sn57.6Bi0.4Ag–0.1WC/Cu, 100 °C, 1000 h solder joints

4 Conclusions

The Sn57.6Bi0.4Ag–xWC/Cu (x = 0, 0.025, 0.050, 0.100, 0.200) solder joints have been prepared. The effects of WC nanoparticles on the spreadability, microstructure, IMC growth and mechanical properties of Sn57.6Bi0.4Ag/Cu solder joints are investigated. The conclusions are as follows:

  1. 1.

    The spreadability of Sn57.6Bi0.4Ag solder is improved by WC particles. The spreading area of Sn57.6Bi0.4Ag solder increases first and decreases with increasing WC content next; when the addition amount of WC particles is 0.1 wt%, Sn57.6Bi0.4Ag solder gets relatively optimal spreadability.

  2. 2.

    The microstructure of Sn57.6Bi0.4Ag solder alloy is refined by 0.1 wt% WC particle. The IMC thickness of Sn57.6Bi0.4Ag/Cu joint is thicker than that of Sn57.6Bi0.4Ag–0.1WC/Cu joint during the reflow process, and the formation of Sn57.6Bi0.4Ag/Cu solder joint IMC is suppressed by WC particles.

  3. 3.

    The shear property of Sn57.6Bi0.4Ag/Cu solder joint is improved by WC particles, and the generation of dimples is promoted by WC particles. The shear strength and ductility of Sn57.6Bi0.4Ag–0.1WC/Cu solder joints are higher than those of Sn57.6B.4Ag/Cu solder joints during the aging process.