Abstract
The thermophysical properties of melts of samples from the Si-Ge system were measured in the Electromagnetic Levitator on board of the International Space Station (ISS-EML). The containerless measurements of the density, thermal expansion, surface tension, viscosity, and electrical resistivity were performed with highly doped samples in the stable melt as well as in the undercooled state.
The volume and the electrical resistivity show a nonlinear temperature dependence. This behavior can be interpreted in terms of a structural change (phase transition) in the melt. With decreasing temperature, covalent, tetrahedral structure elements (small range order) begin to form, and therefore, the specific volume deviates from that of a simple liquid, which is characterized by a simple two-body interatomic potential with linear thermal expansion, leading to the observed nonlinear temperature dependence.
The surface tension was investigated with the oscillating drop technique. The data are comparable to previous measurements and are only slightly temperature dependent. The surface oscillations are exponentially damped. The damping is dominated by turbulent flow in the melt.
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1 Introduction
The EML facility described in detail in Chap. 3 is actually designed for metallic samples. The processing of semiconductors is therefore a big challenge, because this kind of materials possesses a low electrical conductivity. The laser preheating, which was applied in earlier parabola flight experiments based on the TEMPUS-EML facility [1], is not available in ISS-EML. To overcome this difficulty, we introduced highly doped semiconductors Ge, Si25Ge75, and Si50Ge50 and processed them recently on board the ISS.
The work has been performed in the framework of the ESA project “SEMITHERM” (“Investigations of thermophysical properties of liquid semiconductors in the melt and the undercooled state under microgravity conditions,” ESA-AO-2000-068). The goals of the project include the precision measurements of the density, thermal expansion, surface tension, viscosity, and electrical resistivity of the liquid Ge and alloys Si1−xGex (x = 0.75, 0.5, and 0.25). Due to the strong reactivity of the high-temperature melts, the experiments need to be performed without contact under low-gravity conditions. The Electromagnetic Levitator (ISS-EML) on board of the International Space Station (ISS) is the instrument of choice.
In this chapter, we give an overview over our experiments with semiconductors in ISS-EML. Data from the sample Si50Ge50 have already been published in NPJ Microgravity [2] and were taken here for comparison.
2 Sample Preparation, Characterization, and Ground Tests
The samples used are spherical with a diameter of 8 mm, which is the maximal allowed size for samples in the ISS-EML, due to the design of coils. The usage of large spheres is advantageous not only for a sufficient electromagnetic levitation force for relatively low electric conducting samples but also for precision measurements of the droplet size for the evaluation of thermal expansion data. Table 18.1 summarizes the information about the samples used for ISS experiments, including dopant concentration, electrical conductivity (σ), solidus/liquidus temperatures Ts/Tl, and density (ρ).
Here, Ge doped with Sb (donator, n-type) is commercially available, while the Si1−xGex crystals with dopant B (acceptor, p-type) were grown by means of Czochralski technique in the group of N. Abrosimov at the Institute for Crystal Growth in Berlin [3]. A composition gradient along the crystal growth direction is unavoidable due to component segregations. The segregation coefficient for Ge was found to be 0.2 at.%mm−1 for Si25Ge75 and Si75Ge25, and 0.5 at.%mm−1 for Si50Ge50, corresponding to an uniaxial chemical inhomogeneity of ±0.8 at.% and ±2.0 at.%, respectively, for 8 mm spherical samples. The small chemical inhomogeneity does not influence a multicycle processing in ISS-EML.
The dopant concentration of about 1019 atoms cm−3 for Ge and about 1020 atoms cm−3 for the alloys corresponds to an electrical conductivity σ in the range of 103 Ω−1cm−1 at 300 K. Due to the semiconducting behavior, the conductivity of the solid samples rises with T and jumps up to about 104 Ω−1cm−1 [2] upon melting according to the semiconductor-metal phase transition. Taking frequencies of the heating field (400 kHz) and the positioning field (150 kHz), the skin depths δ = \( \sqrt{2/\upsigma \upomega \upmu} \) (with the angular frequency ω and the magnetic permeability μ) of the eddy currents induced in spherical samples (8 mm) can be estimated to be about 2–3 mm for the solid and 0.8–1.2 mm for the liquid. The large δ (solid) implies a fast heating, while the small δ (liquid) benefits a stable positioning.
Relevant ground tests were made in advance by MUSC (Microgravity User Support Center) at DLR, Cologne, Germany, to obtain relevant parameters, such as spectral emissivity ε for the pyrometer, sample coil coupling efficiency as a measure for the heating capabilities of the doped semiconductors in ISS-EML, as well as the evaporation rate of the melts regarding the limits of dust generation. The spectral emissivity measured for the liquid state was 0.19 for Ge, 0.21 for Si25Ge75, and 0.22 for Si50Ge50, being about twice smaller than that measured for the solid state (not shown in Table 18.1). The coupling efficiency in the solid state was found to be strong enough for fast heating. In the liquid state, the samples are metallic and the coupling becomes enhanced by a factor of about 5.
In addition, the elements Si and Ge show—similar to water—a density anomaly near Tl [4]. The phenomenon is already reflected in the density values of the samples listed in Table 18.1. A liquid-liquid phase transformation due to a change of the coordination number of the nearest neighbor atoms in deeply undercooled Si melts has been predicted by Angell et al. [5].
3 ISS Experiments in Detail
Before the transport to ISS, the samples were cleaned with acetone and ethanol in ultrasound bath and integrated in a special transport container, which was pumped down to 10−7 mbar and filled then with 600 mbar Ar. The end inspection was carried out in air, and thus, the sample surface is unavoidably covered with a natural thin passivation oxide layer, which prevented the sample from further oxidation.
For each semiconductor sample, 11 melting cycles were planned. A cycle consists of heating to a maximal temperature Tmax and cooling down below Ts, as shown in Fig. 18.1a. At Tmax, the heater control voltage UH was set to 0 and the positioner control voltage UP decreased accordingly from 9 V to 6 V. During the cooling phase, most measurements were executed in argon gas atmosphere (350 mbar). Here, the Ar gas is necessary not only for effective cooling of the sample but also for a reduction of the evaporation rate (mass loss) of overheated melts. A mass loss of about 0.1–0.2 mg per cycle was estimated from the evaporation experiments performed by MUSC.
The surface tension γ and viscosity η of the melt can be determined by the oscillating drop technique (for details, especially the situation with turbulent flow, see “viscosity of the droplet”). For this purpose, several cycles were performed with short pulses of the heating field (triangular pulses 6 or 8 V, 0.05 s) at different temperatures T. The pulse squeezes the drop into an elongated shape along the heating field and results in damped surface oscillations until the sample is back to its equilibrium spherical shape. The exponential decay constant λ of the oscillation amplitude gives the viscosity η of the melt, η =\( \frac{3M}{\ 20\uppi\ {r}_0} \) λ with the mass M and the radius r0 of the sample, while the resonance frequency ν can be used for the calculation of the surface tension γ = \( \frac{3\uppi M}{8} \) ν2.
The droplet oscillations were monitored by the axial and radial video cameras. Different camera speeds (cf. Table 18.1) were set depending upon the melting point Tl of the samples. For Ge (low Tl), for example, the emission of the droplet near Tl may be dark, and therefore, the speed of axial and radial cameras was set down to 50 Hz and 200 Hz, respectively. The images were analyzed with respect to the above-described oscillating drop method using a dedicated software “TeVi” (SEA Datentechnik GmbH), which detects the droplet edges from the image contrast. The edge curve is fitted with a polynomial of degree 9 [6] and yields areas, radii, and semiaxes of the droplet. From these data also the thermal expansion coefficients β of the sample could be determined.
4 Melting, Cooling, Undercooling, and Solidification Behavior
Doped semiconductors Ge, Si25Ge75, and Si50Ge50 each with 11 melting and cooling cycles (always the same sample) were successfully processed on board the ISS. Achieved overheats in liquid state are 430 K for Ge, 340 K for Si25Ge75, and 370 K for Si50Ge50 in average. As an example, Fig. 18.1a reveals their time-temperature plots T(t) of cycle #11 measured by the radiation pyrometer. The sample temperatures T given here were calibrated using Wien’s law: 1/T = 1/Tp + (1/Tl − 1/Tlp) with Tp the pyrometer signal and Tlp the pyrometer signal at the liquidus temperature Tl.
As can be seen, in the beginning of the cycles, the temperature reading of the solid samples rises quickly and reaches a plateau corresponding to the solidus temperature Ts, where the sample starts to melt. The T(t)-profiles approaching Ts show no significant disturbances, indicating that in spite of a low electrical conductivity, the highly doped semiconductors could be well positioned in the ISS-EML facility. Because of the lower emissivity of the liquid (due to the semiconductor-metal transition, the emissivity changes drastically in the melting process), the temperature reading T(t) drops down during melting and subsequently reaches a minimum, which corresponds to the actual liquidus temperature Tl. The large fluctuation (ΔT ≈ 200 K) of T(t)-profiles in the two-phase region arises from the different spectral emissivity ε of the solid and the liquid read by the pyrometer depending on the actual spot, while the small fluctuation (ΔT ≈ 50 K) may be due to changes in view factor caused by movement of the sample.
Upon melting, the samples become metallic so that the force applied by the electromagnetic levitation field on droplets grows and improves their positioning stability. As a consequence, T(t)-profiles in the liquid state appear very smooth. The low-Tl sample Ge exhibits a much lower cooling rate and thus a longer cooling phase in comparison with Si25Ge75 and Si25Ge75 (cf. Fig. 18.1a and Table 18.1). At the end of the liquid phase, where T is usually below Tl (undercooling), the T(t) profiles rise abruptly up to Tl (dashed lines in Fig. 18.1a) due to the exothermic nature of the crystallization (not in glassy case).
More interestingly, the red curve in Fig. 18.1a measured for Si50Ge50 reveals a large undercooling of about 245 K, associated with the disappearance of surface oxide impurities at high T as discussed below. As one of the advantages of the contactless processing in ISS-EML, the observation of a large undercooling of melts is actually expected. A small undercooling degree was observed however for Ge and Si25Ge75, which is attributed to residual oxide phases on the droplet surface.
Figures 18.1b, 18.2b–e, and 18.3b–d show images of Ge, Si25Ge75, and Si50Ge50 droplets recorded by axial and radial cameras at different T in the liquid state. A few residual oxide particles on the surface of the Ge and Si25Ge75 droplets are visible even at Tmax and become slightly more due to precipitation with decreasing T (cf. Fig. 18.2b–e) in contrast to the Si50Ge50 droplet. The residual oxide impurities on the droplet surface serve as additional nuclei for solidification. Figure 18.1c gives relevant images captured at the beginning of solidification (liquid + solid), being dark and bright depending on Tl of the samples. One can see a strongly heterogeneous nucleation for the droplets Ge and Si25Ge75 while the surface of Si50Ge50 remains quite smooth. The phenomenon mirrors the quantity of the observed undercooling degrees mentioned above.
For the sample Si25Ge75, the strongly heterogeneous nucleation was followed by a dendritic growth (Fig.18.1c, middle) and component segregations. The initially crystalized phase was found to be Si rich (~95 at.%). For pure Ge, the nuclei grew, forming single crystals (diamond lattice) with sixfold symmetry (Fig. 18.1c, upper), i.e., the most dense atomic plans (111). Because of a lower barrier height in the free energy, the heterogeneous nucleation is in general more common than homogeneous nucleation.
For the sample Si50Ge50, the rather “homogeneous” nucleation occurs actually for the first time in cycle #6, where the undercooling degree jumps up with no observable dendrite structure. The cycle #1–#5 delivered an undercooling of about 45 ± 10 K only, followed with a heterogeneous nucleation similar to that observed for Si25Ge75. The undercooling rises then gradually from 155 K for cycle #6 to 245 K for cycle #11. The results can be attributed to a gradual volatilization of surficial oxide impurities at Tmax (~1973 K), which is close to the melting point (1986 K) of SiO2 [7]. In addition, silicon monoxide (SiO) may gradually form at high T via a decomposition reaction, SiO2+Si ⇌ 2 SiO. It is volatile and can evaporate away by sublimation [8].
The maximum temperature Tmax reached for Si25Ge75 (Fig. 18.1a) is about 1873 K and is too low to fully resolve the surficial oxide phase. The 11 cycles show a small and almost constant undercooling (20 ± 5 K).
5 Oscillating Drop Method and Evaluations
Figures 18.2b–e and 18.3b–d show typical axial and radial images measured for Ge and Si50Ge50 at different points indicated in relevant T(t)-plots given in Figs. 18.2a and 18.3a, respectively. The Ge droplet became very dark for T below Tl. The shadowlike artifacts stem from parts of the sample holder, and their areas have been excluded in the edge fitting procedure. The digital procedure yields data of areas A and lengths of horizontal and vertical radii R1 and R2 as well as elliptical semiaxes, a and b, as a function of time and temperatures for evaluation of thermophysical properties via the oscillating drop method.
To minimize the scattering of data, we introduced an average radius R calculated from R1, R2, a, b, and reff, where reff is an effective radius extracted from the area A = π reff2. The normalized areas A/A0 and radii R/R0 with A0 and R0 denoted as their mean values are plotted in Figs. 18.2a and 18.3a, showing damped oscillations caused by switching off the electromagnetic heating field, which also squeezes the droplet, and short voltage pulses.
As illustrated in Fig. 18.3c, the short pulse (8 V, 0.05 s) squeezes the drop into a more elongated shape along the perpendicular axis. The cross section viewed from the top in axial direction correspondingly becomes smaller and in radial direction looked incomplete due to a hiding effect of the electromagnetic coil (its winding distance is 8 mm). The uniaxially deformed droplet relaxes to its equilibrium spherical shape, giving rise to surface oscillations. A similar behavior appears at Tmax by turning off the heating. In this case, the uniaxial deformation is however much stronger than that induced by short pulses, giving rise to rotation of the droplet around an arbitrary axis with a period of about 1 Hz (see Fig. 18.3a). The overlap between rotation and oscillation makes the droplet temporarily aspherical (Figs. 18.2c, d, and 18.3b, c) and leads to extra scattering of the experimental data. Only for long times after the heating-off or pulses, the droplet becomes quiet and well spherical, as shown in Figs. 18.2e and 18.3d. For this case, all length data a, b, R1, and R2 are nearly identical and the scattering becomes smaller. The pulse height used for Ge was set down to 6 V to reduce the uniaxial deformation.
6 Viscosity of the Droplet
Typical oscillations of levitated Ge and Si-Ge droplets excited at different T by switching the heater off at Tmax and by heating pulses are presented as a function of the time t in Figs. 18.2a, 18.3a, and 18.4a, c, e. The amplitude decays exponentially with t and approaches then the mean value A0 (or R0). The behavior can be fitted by f = f0 ± Δf⋅e−λt; here, f/f0 can be A/A0 or R/R0, and Δf is their maximal amplitude. The fit provides the envelope of the oscillation as plotted in Fig. 18.4a, c, e (red dashed lines) and yields a decay factor λ, which in the case of laminar flow can be referred as the magnitude of the viscosity, i.e., η = κλ [9]. Here, \( \upkappa =\frac{3M}{20\uppi\ {r}_0} \) with the radius r0 = 4 mm and the mass M of the droplets. In the case of the semiconductor samples discussed here, the fluid flow is turbulent and the model is not strictly applicable. Instead, we have evaluated the decay factor λ; for details, see the discussion below.
The red dashed lines in Fig. 18.4a demonstrate the envelopes fitted with exponential function of e−λt from the oscillation data obtained from cycle #5 (axial) for Ge. The given oscillations were excited by four short pulses at 1658, 1553, 1473, and 1418 K with decay factors λ found to be in the order of 0.30 s−1. Because of the small interval (4 s) between two pulses, the oscillations induced by the 1st, 2nd, and 3rd pulses decay not completely before the next pulse started (see also Fig. 18.3a). This makes the fitting more difficult; additionally, a rotation of the droplet creates a parasitic oscillation of about 1 Hz (near the pulses) and disturbs the direct observation of the decay behavior. Therefore, the fitting procedure is delicate and not all pulses could be fitted well. Fig. 18.4c, e show the fits of the oscillation data obtained from the alloy droplets Si25Ge75 (radial, cycle #9) and Si50Ge50 (axial, cycle #10). The oscillations shown here were caused by heating-off and two short pulses (interval ~10 s). The impact from the rotation is visible as well. As indicated in Fig. 18.4e, for Si50Ge50, two pulses are located below Tl, but the oscillation behavior is similar to that observed above Tl.
Figure 18.4b, d, f gather the damping factors λ of the oscillating droplets Ge, Si25Ge75, and Si50Ge50 at different T from data of pulse cycles. They are weakly temperature dependent and do not show an Arrhenius-type behavior [10]. For comparison, we drew schematically dashed lines in Fig. 18.4b, d, f, which present mean values and can be expressed by a fitting function λ = λ0 − α⋅10−4(T − Tl) with λ0 denoted as damping factor at the liquidus temperature and α as the slope. We found thereby λ0 = 0.25, 1.1, and 0.5 (s−1) and α = 0.5, 22, and 3.5 (K−1s−1) for Ge, Si25Ge75, and Si50Ge50, respectively. The results might suggest an alloying effect, i.e., the damping (near Tl) of the pure Ge is lower than that of two alloys. Accordingly, the temperature dependence of the damping is less pronounced for Ge (α = 0.5) in comparison with the two alloys (α = 22 and 3.5). The slope α observed for Si25Ge75 is about six times larger than that for Si50Ge50. The phenomenon implies that, on the one hand, the alloying effect is possibly nonlinear with Si content in Ge and, on the other hand, an additional influence from the residual oxide phase on the surface may be possible as discussed above.
For a discussion of the viscosity data measured here by the oscillating drop method, the fluid flow in the droplets plays a crucial role. In EML facility, even a low positioning field (here 6 V) could lead to turbulent flow in a low viscosity droplet and therefore to an enhanced damping [11]. Qualitatively, the turbulent behavior can be observed by the movements of oxide particles, which exist on the surface (for Si50Ge50 in the first five cycles). Particles of about 50–100 μm in size could be tracked in video images. They circulate or move chaotically on the droplet surface with maximum observed velocities V of about 0.12 m s−1. The Reynolds number Re, which is defined as the ratio of inertial force \( \frac{\rho\ {V}^2}{L} \)to viscous force \( \frac{\eta\ V}{L^2} \) (ρ is the density of the droplet and L its characteristic dimension), i.e., \( {R}_{\mathrm{e}}=\frac{\rho VL}{\eta } \) [12], can be estimated to be Re ≥ 4800, taking ρ = 5.0 g cm−3 (for Ge and two alloys in average), L = 8 mm (diameter of the sample), and the viscosity η assumed to be ≤ 1 mPa⋅s as measured in experiments with an electrostatic levitator (ESL) [11, 13, 14]. Moreover, a detailed fluid flow modeling was made for the Ge droplet in the group of R. W. Hyers, Univ. of Massachusetts, and resulted in even higher Reynolds numbers of about 6500–70000 [15].
A further indication of the turbulent flow is the dynamical behavior of the droplet surface, showing self-excited oscillations during the whole cooling phase, as can be seen in Figs. 18.2, 18.3, and 18.4.
These findings lead to the conclusion that the measured damping factor λ may be dominated by the levitation force-induced fluid flow, and as a result, the relevant viscosity may deviate from the molecular viscosity measured in other experiments on earth. The argumentation is supported by the smaller value of η < 1 mPa⋅s measured for similar samples in an ESL [13, 14].
In addition, the molecular viscosity η may be estimated roughly by its relation to the surface tension γ as suggested by Egry et al. [16, 17], namely, \( \frac{\gamma }{\eta }=0.94\sqrt{\frac{RT}{W}} \), where R is the molar gas constant (8.314 J mol−1K−1) and W the molecular weight. In principle, this form provides an opportunity to separate the temperature dependence of the damping into turbulent and laminar flow. Though the form is valid strictly only for pure elements and simple metallic liquids, we have taken it for estimating the order of magnitude of the molecular viscosity. For example, for Si50Ge50, with W = 50.35 g mol−1 and γ = 0.6 N m−1 measured near Tl (cf. Fig. 18.6c), we get a value η of about 1.2 mPa⋅s supporting the discussion above.
7 Surface Tension of the Droplet
To determinate the surface tension γ of the droplets, the frequency spectra were deduced from the relevant oscillation data by means of fast Fourier transform (FFT). Figure 18.5a–c exhibit FFT frequency spectra obtained from oscillations of the droplets Ge, Si25Ge75, and Si50Ge50 excited by heating-off and short pulses at different temperatures. The occurrence of resonance peaks of the 1st order at about ν = 18, 20, and 22 Hz can be seen, respectively, including higher harmonic peaks. The difference of the 1st peak positions partly mirrors the different masses M of the samples. The maximum frequency of FFT spectra shown in Fig. 18.5a–c depends on camera speeds. It is therefore smaller (~25 Hz) in Fig. 18.5a due to the usage of the low-speed axial camera (cf. Table 18.1).
For each sample, temperature dependences are here visible, i.e., the resonance peaks are shifted slightly toward higher frequency for decreasing temperature. Since γ = \( \frac{3\uppi M}{8}{\upnu}^2 \) [9], this result implies an increase of γ for decreasing temperature.
Parasitic oscillations arising essentially from the droplet rotation (~1 Hz) are overlapped with the surface oscillation, leading to a splitting of the resonance peaks (also see the inset in Fig. 18.5c) and have to be taken into account by the evaluation of the resonance frequency. To minimize the impact from the parasitic oscillations, we have to operate the FFTs segmentally, as demonstrated in Fig. 18.5d. By means of a careful division, a segmentation of data yields a frequency spectrum with a single, nearly symmetrical resonance peak (Fig. 18.5e). A series of γ values as function of the temperature were extracted in this manner and are plotted versus T in Fig. 18.6a–c, where dashed lines are drawn in view of the average. The linear T dependence can be approximately written as γ = γ0 − ξ⋅10−5(T − Tl) with γ0 as the value at the melting point and ξ as the slope. We got γ0 ≈ 0.61 N/m, ξ ≈ 8 N/m⋅K for Ge, γ0 ≈ 0.61 N/m, ξ ≈ 9 N/m⋅K for Si25Ge75, and γ0 ≈ 0.65 N/m, ξ ≈ 4 N/m⋅K for Si50Ge50, respectively. Note, the slope ξ of Si25Ge75 is here slightly larger than that of Si50Ge50 by a factor of about two, being dissimilar to the relevant slopes of λ versus T given in Fig. 18.4d, f, different by a factor of about 6. This remarkable observation may be caused by a surface effect, but this interpretation has to be confirmed by additional measurements in the future.
In addition to errors caused by splitting or asymmetrical behavior of the resonance peak due to droplet rotation, the deformation (δ) of the droplet may give rise to a frequency shift, \( \frac{\Delta \upnu}{\upnu}={p}_1\updelta +{p}_2{\updelta}^2 \), as recently investigated by Xiao et al. [18]. Here, the constant p1 and p2 are negative and the frequency shifts thus toward lower values. This nonlinear behavior is also visible here and even pronounced at the beginning of excited oscillations as indicated by arrows in Fig. 18.6. The deformation amplitude δ of the molten Ge, Si25Ge75, and Si50Ge50 can be estimated from the R/R0 data shown in Figs. 18.2a, 18.3a, and 18.4a, c, e. It is about 15% at the beginning of the excited oscillations and decreases rapidly with t. After 1–2 s, δ becomes below 10%. Though it is slightly above the limit (δ = 7%) reported in Ref. [18], the equation mentioned above for the surface tension is only approximately valid.
The measured surface tension is comparable to published data in the literature. In previous parabola flight experiments with undoped Si-Ge samples [19] and doped Si-Ge samples with rich Ge-content [6], the values and the temperature dependences are similar. Measurements with an ESL also lie in the same range [14]. Experiments with the pendant drop method on earth show similar values [20].
8 Thermal Expansion
Figure 18.7a, b show normalized values of A/A0 and R/R0 obtained from the droplets of Ge (cycle #1) and Si25Ge75 (cycle #9), respectively. To optimize the accuracy of the thermal expansion data, largely scattered data beyond ±10% deformation arising from strong deformations of the droplets during the heating-off and short pulse period (about 1–2 s) were removed. Figure 18.7c shows the data obtained from the deeply undercooled droplet Si50Ge50 (cycle #11 with no pulse), showing very low scattering of 1 ± 0.02 much smaller than those given in Fig. 18.7a, b.
Linear fitting of these data yields coefficients βA = A−1dA/dT (A = area) and βR = R−1dR/dT (R = radius) of area and linear thermal expansion in given temperature ranges. The error values in brackets shown in Fig. 18.7a–c give the uncertainty of the linear fit. As expected, βA is found here to be nearly equal to 2βR. It should be mentioned that the β values given in the plots are taken from different T-ranges, but in general, they become higher at higher temperatures. For example, the deeply undercooled droplet Si50Ge50 reveals the lowest coefficients (βA = 4.25 × 10−5 K−1 and βR = 2.14 × 10−5 K−1) as given in Fig. 18.7c, being much lower than those (βA = 10.0 × 10−5 K−1 and βR = 4.9 × 10−5 K−1) obtained from the same sample but highly overheated run from 1550 to 1875 K. The result suggests a nonlinear thermal expansion of the liquid.
To show this in more detail, Fig. 18.7d, e exhibit relevant axial/radial video data measured for the droplets Ge and Si50Ge50, covering both overheating and undercooling temperature ranges. Note that in Fig. 18.7e, the radial data of cycle #11 is combined here with the radial data of cycle #3, due to the limited data storage capacities on board the ISS and thus a restricted length (≤30 s) of radial image video data (400 Hz). In addition, to minimize the scattering, smoothing of the data were done by adjacent averaging. A nonlinear behavior of the droplet sizes with T is apparent and can approximately be fitted here by a 2nd-degree polynomial R/R0 (T) = αR + βR0(T − Tl) + βR´(T−Tl)2 or A/A0 = αA + βA0(T − Tl) + βA´(T − Tl)2 with constants αR, A close to 1. Differential operation of the equation yields thermal expansion coefficients as a linear function of T, namely, βR, A = βR, A0 + 2βR, A´(T − Tl) where βR, A0 ≈ 10−5 K−1 as initial value at Tl and 2βR, A´ ≈ 10−7 K−2 as the slope.
With the help of the equation, the βR value near the liquidus temperature Tl can be evaluated. Averaging over all cycles, for example, we get a mean βR of about 3.15 × 10−5 K−1 for Si50Ge50. For Si25Ge75, which showed a small undercooling (~20 K), the mean values of βA and βR were found to be about 6.35 × 10−5 K−1 and 3.20 × 10−5 K−1, respectively.
More interestingly, a special feature was observed for pure Ge, namely, below Tl, the droplet decreases in size with decreased T nearly twice faster than above Tl, as can be followed in Fig. 18.7d or inset. For this situation, we had to fit the data (T > Tl), and obtained mean thermal expansion coefficients of overheated Ge melt, βA = 5.94 × 10−5 K−1 and βR = 3.10 × 10−5 K−1 for the range of 1211–1525 K. Similar results were obtained earlier from parabola flight experiments [4, 19].
The change in slope of A/A0 in the insert of Fig. 18.7d by a factor of two increasing with lower temperatures is very uncommon if compared to a liquid-crystal or liquid-glass transition. Normally, the thermal expansion coefficient decreases at lower temperatures. We also note that we observe this strong increase of the slope from 11.0⋅10−5 K−1 to 21.1⋅10−5 K−1 not in the Si50Ge50 alloy (see Fig. 18.7e). A change in the thermal expansion coefficient is most likely coupled to a change in the interatomic potential [21, 22]. This means that the phase transition observed in the liquid could be also reflected in the thermal expansion coefficient here. Further experiments and simulations are necessary to verify this observation.
Nonlinear temperature dependence of the thermal expansion of the melts of Si and Ge was also observed by a thermometric method by Glazov and Shcelikov about 20 years ago [23]. They discussed this behavior in terms of a decrease in the strength of interatomic bonds with increasing temperature. The experimental results are comparable with the behavior of the Ge and SiGe alloy droplets investigated here in the ISS-EML.
In addition, Kulkarni et al. performed ab initio MD simulations of Ge melts [24]. They argue that at lower temperatures, the structure factor shows a pronounced shoulder on the high k-side of the principal peak, which vanishes for high temperatures consistent with experimental scattering data in the literature. The coordination number increases with increasing temperature. This behavior of the structure factor is accompanied by an angle distribution function showing some tetrahedral arrangements at lower temperatures as well [25].
Following Kulkarni et al., our interpretation of the temperature dependence of the volume of the Si-Ge melt states that at very high temperatures, the melt behaves like a simple metallic melt where a linear thermal expansion is expected. With decreasing temperature, covalent, tetrahedral structure elements (small range order) begin to form, and therefore, the specific volume deviates from that of a simple liquid, which is characterized by a simple two-body interatomic potential with linear thermal expansion, leading to the observed nonlinear temperature dependence.
In addition, the solidification of the melt is accompanied by an abrupt increase in A/A0 and R/R0 as illustrated in the inset of Fig. 18.4d. The phenomenon can be partly contributed to the volume expansion due to T rise, and partly to the volume anomaly of the substances Si and Ge, whose density in the solid state is lower than that in liquid [4].
9 Electrical Resistivity
The EML levitation facility operating on board the ISS in microgravity (μg) provides a perfect environment for the contactless, inductive measurement of the electrical resistivity of well conducting liquid samples. By application of alternating magnetic fields of high frequency, electromagnetic levitation may stably position and heat conducting samples without external contact by inductive means only. For the handling of the droplets, the EML electromagnetic levitation facility uses a symmetric magnetic quadrupole field produced by two equal, parallel, and coaxial circular RF currents of the same strength but opposite directions to confine the sample against residual disturbances in μg in the center of the coil; see Fig. 18.8.
For an efficient inductive heating and melting of the sample, it applies an additional, widely homogeneous RF magnetic dipole field, generated by two parallel and coaxial circular RF currents of the same strength in the same directions. This “heating field” is simultaneously used as inductive measurement probe.
The almost forceless μg environment provides the advantage that (1) the measurement sample is confined at a fixed place in the coils; (2) the weak applied electromagnetic forces keep the droplet almost spherical and minimize driving turbulent fluid flow in it, which otherwise would result in oscillations of the droplet surface; and (3) the absence of gravity enables a mirror symmetric coil arrangement, which avoids mutual inductive interaction between the electrical heating (measurement) and positioning circuit. The immediate measurement quantity in the present case is the (complex) electrical impedance of the heating circuit \( {\tilde{Z}}_{\mathrm{tot}}={U}_0/{I}_0{e}^{i\varphi} \) composed of the amplitude of the RF circuit voltage U0, the circuit current I0, and the phase shift φ between both. These three quantities are precisely detected and stored with a data rate of 10 Hz by a dedicated measurement electronics (SCE). After a separate calibration measurement without sample, which yields the impedance of the empty circuit \( {\tilde{Z}}_{\mathrm{circ}} \), the measurement quantity \( {\tilde{Z}}_{\mathrm{tot}} \) enables the determination of \( {\tilde{Z}}_{\mathrm{s}}\left(R,\rho \right) \), the contribution to the total impedance from the inductively coupled sample alone. For the simple, clear, and well-defined condition of a spherical sample in a homogeneous magnetic field, provided by the microgravity environment, the physical model derived in [26] allows finally to relate the electrical resistivity ρ(T) and thermal expansion R(T) independently from each other to the real and the imaginary part of \( {\tilde{Z}}_{\mathrm{s}}\left(R,\rho \right) \). A detailed description of the actual levitation and measurement principle is given in Ref. [27].
Within the frame of the “SEMITHERM” project, the temperature-dependent electrical resistivities ρ(T) of liquid germanium and of the two liquid semiconductor alloys Si50Ge50 and Si25Ge75 have been measured in the EML facility. Levitation and measurement are possible because of the metallic properties of semiconductors in the liquid state. The measurements are performed during the cooling phase of the liquid samples (see Fig. 18.1a) where the magnetic heating field and thus the magnetic forces on the droplets are lowest. The results are collected in Fig. 18.9.
The temperature-dependent electrical resistivity ρ(T) is a sensitive indicator for structural changes in the melt. Generally, the electrical resistivity in liquid metals results from the scattering of the conduction electrons at the disordered metal ions. Accordingly, the decline of the temperature-dependent density fluctuations in the melt with decreasing temperature results in the usually observed linear decrease of ρ [28], a behavior which is shown by the liquid Si25Ge75 alloy in the whole measured temperature range; see Fig. 18.9.
In liquid electrically conducting alloys, a formation of compact structures (clusters) with decreasing temperature, due to chemical short-range ordering processes of the components, may result in an increase of the scattering cross section for the electrons and thus of the electrical resistivity [28]. Consequently, an onset of clustering phenomena in a liquid alloy may lead to a deviation of ρ(T) from the typical linear temperature dependence. The lower the temperature of the melt is, the more pronounced this effect should show up. Such a deviation is clearly shown in Fig. 18.9 by both of the other two melts but especially by the present liquid Si50Ge50 sample due to its extreme deep undercooling.
Assuming that the Si50Ge50 melt can be considered as a regular solution with a positive heat of mixing W > 0, meaning that external heat is necessary to keep the liquid alloy components mixed, the unusual temperature behavior of the electrical resistivity can be described by the physical model of Takeuchi and Endo [29]:
where xsi and xGe denote the concentrations of the Si and Ge components (presently xsi = xGe = 1/2) and where ρ0(xsi, xGe), ρ1(xsi, xGe), and ρ2(xsi, xGe) are temperature-independent constants. Corresponding to the conventional resistivity model, the above equation contains a constant term and a term which is linearly dependent on the temperature T and dominates for high temperatures. The last term finally considers the increase of the electrical resistivity with decreasing temperature due to the assumed increasing structural evolution of the deeply undercooled Si50Ge50 melt by tetrahedral order formation of the Si component. A weighted fit to the measured data points with \( {\rho}_0^{\mathrm{Si},\mathrm{Ge}}=3.5\times 1{0}^{-5}\Omega\ \mathrm{cm} \), \( {\rho}_1^{\mathrm{Si},\mathrm{Ge}}=2.2\times 1{0}^{-8}\Omega\ \mathrm{cm}\ {\mathrm{K}}^{-1} \), \( {\rho}_2^{\mathrm{Si},\mathrm{Ge}}=1.6\times 1{0}^{-5}\Omega\ \mathrm{cm} \), and WSi, Ge = 12 KJ mol−1, which covers the sliding average of the data points fairly well, is shown in Fig. 18.9 in the diagram of Si50Ge50. The electrical resistivity data support the interpretation of a structural phase transition in the liquid as discussed in the framework of the thermal expansion measurements.
10 Conclusion
In this work, we report about experiments in the ISS-EML for measurements of the thermophysical properties of highly doped semiconductors Ge, Si25Ge75, and Si50Ge50. Especially, thermal expansion, surface tension, and damping of the surface oscillations have been investigated.
For the thermal expansion of the melt, we found a nonlinear behavior of the volume as a function of temperature. The findings can be interpreted in terms of a structural change in the melt as a function of temperature. For high temperatures, the melt behaves like a simple metallic fluid with linear thermal expansion. With decreasing temperature, covalent, tetrahedral structure elements (small range order) begin to form, and therefore, the specific volume deviates from that of a simple liquid, which is characterized by a simple two-body interatomic potential with linear thermal expansion, leading to the observed nonlinear temperature dependence.
The surface tension was evaluated using surface oscillations (oscillating drop technique), which were determined with a fast Fourier analysis. The data are in the range of 0.6–0.7 N/m, comparable to previous experiments on parabola flights or in the earth lab and are nearly temperature independent.
The surface oscillations are exponentially damped. For melts showing a laminar flow behavior, the molecular viscosity can be calculated from the damping constant. In our case, however, the flow is turbulent and the damping is related to the flow field of the droplet. The turbulent flow stems from the strong coupling to the positioner field, which is supported by simulations performed in the group of R. Hyers, Univ. of Massachusetts, Amherst. The turbulent behavior could also be observed experimentally by the chaotic movement of small oxide islands on the surface.
The electric resistance of the droplets could be measured inductively by a technique developed by G. Lohöfer, DLR Cologne (sample coupling electronics). For the sample Si50Ge50, the resistance as a function of temperature shows a distinct minimum in the undercooled range. For higher temperatures, the resistance increases as expected for simple metallic melts, whereas in the undercooled range, the resistance increases with decreasing temperature. This result supports the interpretation of the thermal expansion data that at lower temperatures, structural changes occur.
In summary, the results of the ISS experiments are very promising, especially the structural changes in the undercooled melt. The data support strongly the idea of a structural phase transition in these melts. Future activities including simulation (R. Maass and P. Derlet) will take a clearer look on the phenomena.
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Acknowledgments
The authors acknowledge the access to the ISS-EML, which is a joint undertaking of the European Space Agency (ESA) and the DLR Space Administration. The reported work was conducted in the framework of the ESA research project SEMITHERM (AO-2000-068). The authors acknowledge also the colleagues from DLR/MUSC in Cologne for the help with the realization of the experiments and N. Abrosimov et al. in Leibniz Institute for Crystal Growth in Berlin for sample material preparations. The work is financially supported by DLR Bonn via project 50WM1750.
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Luo, Y., Damaschke, B., Lohöfer, G., Samwer, K. (2022). Thermophysical Properties of Semiconductors. In: Fecht, HJ., Mohr, M. (eds) Metallurgy in Space . The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-030-89784-0_18
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