Introduction

Rapid growth of chemicals consumption in industries have produced wastewater with high toxicity and refractory substances, which have caused environmental, economical and health-related issues over the recent years [1, 2]. Phthalate esters (PAES), as predominant chemicals in industries, are often incorporated as softening agent. Dimethyl phthalate ester (DMPE) is one of the phthalates widely used for producing polyvenil chloride resin, adhesive material and colour. They are commenly used in home furnishings, aeterial structures, food pockets and polyvinylchloride (PVC) resins [3, 4]. Phthalate esters are classified as recalcitrant, hazardous and emeging contaminants [5,6,7]. Unitated states environmental protection agency (USEPA) and europian union (EU) classify the phetalat esters as priority pollutants [8,9,10]. In recent years, the risk of Phthalate compounds which impact endocrine [11], reproduction, and even cause cancers [12] and abortion [10] have drawn much attention. On the other hand, lack of proper wastewater treatments, inappropriate disposal methods of industrial effluent have excaberated issues associated with phetalat esters discharge to the environmnet [13]. Advanced oxidation processes (AOP) coupled with light irradiation are noticeably employed for remediation of water/wastwater pollutants [14, 15]. These processes tend to generate hydroxyl radicals which are highly reactive and nonselective oxidants toward organic compounds [16]. In last decades, SPS have been incorporated as high-performance and strong in chemical oxidation of pollutants [17]. High soulubility in water, high affinity to react with contaminants, and lower production of hazardous by-products are the part of SPS advantages [18, 19]. In the present research, persulfate anion (PS) with a redox potential of 2.01 were selected for following reasons. Firstly, PS as strong oxidant can be induced to produce stronger radicals (SO4°), with more redox potential changing between 2.5 and 3.1 V [20]. Furthermore, the produced SO4° reacts 103–105 times faster in comparision with the persulfate under the same conditions [21, 22]. In 2017, Ghaneian et al., conducted a research on 2,4-D removal by AOP basesd sulfate radicals systems and suggested S2O8/UV with efficient for removal of this organic pollutant from aquatic solution [23]. Among a variety of available methods, bivalent iron (Fe2+), as a catalyst can dramatically convert SPS to SO4. Indeed, presence of Fe2+ by improving and increasing the production of sulfate-free radicals can improve contaminant degradation, considerably. The chemical interactions occured between S2O82− and Fe2+ are given in (Eq. 112) [24, 25].

$$ {\mathbf{S}}_2{\mathbf{O}}_8^2\ \overset{\mathbf{hv}}{\to }\ 2\mathbf{S}{\mathbf{O}}_4^{o-}\kern0.5em \Phi =1.4-1.8 $$
(1)
$$ {\mathrm{S}\mathrm{O}}_4^{\circ -}+{\mathrm{S}\mathrm{O}}_4^{\circ -}\to {\mathrm{S}}_2{\mathrm{O}}_8^{2-}\kern0.5em \mathrm{K}=5.0\times {10}^8{\mathrm{M}}^{-1}{\mathrm{S}}^{-1} $$
(2)
$$ {\mathrm{S}\mathrm{O}}_4^{\circ -}+{\mathrm{S}}_2{\mathrm{O}}_8^{2-}\to {\mathrm{S}\mathrm{O}}_4^{2-}+{\mathrm{S}}_2{\mathrm{O}}_8^{\circ -}\kern0.5em \mathrm{K}=1.2\times {10}^6{\mathrm{M}}^{-1}{\mathrm{S}}^{-1} $$
(3)
$$ {\mathrm{Fe}}^{2+}+{\mathrm{S}}_2{\mathrm{O}}_8^{2-}\to {\mathrm{Fe}}^{3+}+{\mathrm{S}\mathrm{O}}_4^{2-}+{\mathrm{S}\mathrm{O}}_4^{\circ -}\kern0.5em \mathrm{K}=2.7\times {10}^1{\mathrm{M}}^{-1}{\mathrm{S}}^{-1} $$
(4)
$$ {\mathrm{S}\mathrm{O}}_4^{\circ -}+{\mathrm{Fe}}^{2+}\to {\mathrm{S}\mathrm{O}}_4^{2-}+{\mathrm{Fe}}^{3+}\kern0.5em \mathrm{K}=3.0\times {10}^8{\mathrm{M}}^{-1}{\mathrm{S}}^{-1} $$
(5)
$$ {\mathrm{S}\mathrm{O}}_4^{\circ -}+{\mathrm{OH}}^{-}\to {\mathrm{S}\mathrm{O}}_4^{2-}+{\mathrm{HO}}^{\circ}\kern0.5em \mathrm{K}=\left(6.5\pm 1.0\right)\times {10}^7{\mathrm{M}}^{-1}{\mathrm{S}}^{-1} $$
(6)
$$ {\mathrm{S}\mathrm{O}}_4^{\circ -}+{\mathrm{H}}_2\mathrm{O}\to {\mathrm{S}\mathrm{O}}_4^{2-}+{\mathrm{H}\mathrm{O}}^{\circ }+{\mathrm{H}}^{+}\kern0.5em \mathrm{K}<60\ {\mathrm{M}}^{-1}{\mathrm{S}}^{-1} $$
(7)
$$ {\mathrm{HO}}^{\circ }+{\mathrm{S}\mathrm{O}}_4^{\circ -}\to {\mathrm{HSO}}_5^{-}\kern0.5em \mathrm{K}=\left(0.95\pm 0.08\right)\times {10}^{10}{\mathrm{M}}^{-1}{\mathrm{S}}^{-1} $$
(8)
$$ {\mathrm{HO}}^{\circ }+{\mathrm{S}}_2{\mathrm{O}}_4^{\circ -}\to {\mathrm{O}\mathrm{H}}^{-}+{\mathrm{S}}_2{\mathrm{O}}_8^{\circ -}\kern0.5em \mathrm{K}<1.0\times {10}^6{\mathrm{M}}^{-1}{\mathrm{S}}^{-1} $$
(9)
$$ {\mathrm{Fe}}^{2+}+{\mathrm{HO}}^{\circ}\to {\mathrm{Fe}}^{3+}+{\mathrm{OH}}^{-}\kern0.5em \mathrm{K}=3.2\times {10}^8{\mathrm{M}}^{-1}{\mathrm{S}}^{-1} $$
(10)
$$ {\mathrm{Fe}}^{3+}+\mathrm{hv}\to {\mathrm{Fe}}^{2+}+{\mathrm{HO}}^{\circ}\kern0.5em \Phi =0.07 $$
(11)
$$ {\mathrm{Fe}}^{3+}+{\mathrm{H}\mathrm{O}}_2^{\circ}\to {\mathrm{Fe}}^{2+}+{\mathrm{O}}_2+{\mathrm{H}}^{+}\kern0.5em \mathrm{K}<1.0\times {10}^3{\mathrm{M}}^{-1}{\mathrm{S}}^{-1} $$
(12)

Rao et al. [26] conducted a study on ibuprofen degradation by UV/Fe/PS system and observed that simultaneous application of UV and Fe has a significant role in persulfate activating and facilitate the degradation process. Until this part of the research, the role of UV and Fe in DMP degradation was expressed. One-factor-at-a-time (OFAT) strategy has been employed in many studies to determine the sample sizes and testing procedures, regardless the economic issues and the weakness of this method in examining interaction effect of variables. However, RSM which take advantages of mathemateical and statistical technique have recently drawn much attention by researchers for process development and process optimization. The most advantages imposed on RSM are: minimal numbers of experiments, less consumable chemicals and accordingly less corresponding cost and energy consumption. Box-Behenken design (BBD) is organized to be the most widely utilized optimization technique for the AOPs process due to the benefits of optimizing several factor problems with the ideal number of test runs regarding to response surface methodology (RSM) [27,28,29]. According to the issues introduced here, this study was therefore developed to (I) examine the efficiency of UVC/SPS/Fe2+ in DMP degradation by considering the effects of operating parameters including pH, contact time, Fe2+ and SPS concentration and DMP initial concentration using response surface methodology as statistical approach (II) Predict and optimization the parameters influencing on DMP degradation by RSM-BBD approach (III) examining the role of dominant radicals during the degradation process (IV) Identification the intermediates, by-products and pathway of degradation process using GC-MS and HPLC.

Materials and methods

Chemicals

Methanol (CH3OH, > 99.8%), iron chloride (FeCl2, ≥99.99%), Sulfuric Acid (H2SO4, > 99.8%), sodium hydroxide (NaOH, > 97%), SPS (Na2S2O8, ≥99%), Tert-butyl alcohol (t-BuOH, >99%) and Dimethyl phthalate (DMP, >98.7%) with analytical grade were provided from Sigma (Sigma-Aldrich., Germany) and employed as received without further purification. The required solutions throughout the experiments were diluted using Deionized water (DI-water).

Reactor set up and experimental procedure

A tubular reactor made of stainless material and resistant to chemical reaction with a volume of 1 L was applied to perform the experiments. In each run, the aquatic solution along with chemicals used in the experiment were introduced to reactor. The reactor was equipped with two valves at both sides for sampling and chemical solution loading. In addition, the light source consisting a low-pressure Hg lamp (6 W) UV-C lamp (λ = 254 nm), was placed in quartz glass cylinder in the middle of reactor; it provided the UV radiation for reactor. To balance proper mixing and ensure safety, the tubular reactor was placed on leg and shaker with 100 rpm. Sampling was taken at given times according to design of experiments software, version 10.0.0. Figure 1S shows a schematic of the pilot scale of reactor.

Fig. 1
figure 1

DMP removal efficiency in different systems over 60 min reaction

Design of Experiments

Response surface methodology (RSM) is comprised of mathematical and statistical procedures to determine the optimum conditions for experiment by considering the lowest numbers of experiments. To investigate the effects of independent parameters on DMP degradation, the experiments were designed with Box-Benken Design (BBD). The interaction between parameters were analyzed with 3-dimensional (3D) graphs [30]. In the present study, five independent parameters including A (Time, min), B (SPS concentration, mM/L), C (Fe2+ concentration, mM/L), D (pH) and E (DMP concentration, mg/L) were considered for analysis. The range of parameters were surveyed in three levels (−1, 0, and + 1). Table 1s shows the range and experimental values of independent parameters. Equation 13 was computed to compare different variables with different units, the actual values of the variables (denoted as Xi) were coded as follows:

$$ {A}_i=\frac{X_i-{X}_0}{\Delta X} $$
(13)
Table 1 Results of ANOVA analysis to determine the effect and interaction between factors on DMP degradation

Where, Ai is the coded number of variable, Xi is real value of parameter, Δx is the difference between the high and the median values of the variable and X0 refers to the median value of the variable. The emperical second-order polynominal model (Eq.14) was employed to explain the behaviour of process.

$$ Y={b}_0+\sum \limits_{i=1}^n{b}_i{X}_i+\sum \limits_{i=1}^n{b}_{ii}{X}_i^2+\sum \limits_{i=1}^{n-1}\sum \limits_{j=i+1}^n{b}_{ij}{X}_i{X}_j $$
(14)

Where, Y is the predicted response, b0 is a constant while, bi, bii and bij stand for the linear coefficient, quadratic coefficient and interaction effect coefficient, respectively. Xi and Xj are also the coded values of the variables. Further, analysis of variance (ANOVA) was employed in order to analyeze the results and to figure out the statistical significance of the fitted quadratic models. The optimal values of the critical parameters on DMP degradation under UVC/SPS/Fe2+ system were calculated by using the Desirability Function (DF) approach and then validated based on the results of the experiments. The kinetics of DMP degradation was evaluated in order to investigate the effect of main operational parameters (independent effect) on photocatalytic degradation process through UVC/SPS/Fe2+ system. The first-order reaction (Eq. (15)) was employed to describe the degradation kinetic of DMP in all experiments,

$$ \ln \left(\frac{{\mathrm{C}}_{\mathrm{t}}}{{\mathrm{C}}_0}\right)={\mathrm{k}}_{\mathrm{obs}}\times \mathrm{t} $$
(15)

Where, Ct is the concentration of DMP at any instant time t, and C0 is the initial concentration of DMP and Kobs is the pseudo-first-order rate constant. Based on the linear relationship between ln (Ct/C0) and time, the assumed first-order kinetics was conformed.

Apparatus and analysis methods

A high-performance liquid chromatography (HPLC, Cecil CE4100) with a UV detector (CE 4900) at 254 nm was utilized to determine the residual concentration levels of DMP throughout the experiments [31]. A discovery C18 column (250 mm × 4.6 mm) was employed to measure residual DMP concentration, and the analyses were carried out with a 65/35 (v/v) methanol/water mobile phase at a flow rate of 1.0 mL/min. Gas Chromotography (GC) (Agilent 7890) equipped with Mass Spectrometry Detector (GC-MS) with a column HP-5, length = 25 m, i.d. = 0.12 mm was employed to identify and determine the intermediate and by-products resulting from DMP degredation [32]. After sample injection at 250 °C, the temperatyre program was set as follows: initial oven temperature was adjusted at 50 °C for 3 min and rising to 250 at constant rate of 10 °C min −1 and hold for 2 min. The results of the GC–MS analysis were interpreted by comparison with commercial standards in the library records of the National Institute of Standards. Total organic carbon (TOC) was determined by a TOC analyzer (Multi N/C, 3100, Germany). The Electron paramagnetic resonance (EPR) measurements were carried out on Bruker A 300 spectrometer at room temperature (Bruker EMX A300, Ettlingen, Germany).

Results and discussion

DMP removal under various systems

Figure 1 shows the different control experiments in assessment of the activity of single UV irradiation and coupled with Na2S2O8 and Fe2+ for enhancement of DMP removal. As observed, DMP removal efficiencies for single UV irradiation (50.7%) and SPS (0.51 mM) (7.9%) within 90 min seem not to degrade DMP efficiently. However, application the UVC/SPS within 90 min significantly increased the DMP removal efficiency (79.2%), representing the formation of reactive oxidizing species. Furthermore, the integration UVC/SPS/Fe2+ process enhanced DMP degradation considerably (92.85%), proving the synergetic effects of the applied agents. This enhancement can be explained by the fact the simultaneous presence of generated OH° and SPS radicals as well as synergistic effect Fe2+ as catalysts activate SPS in order to generate more radicals for DMP decomposition [33, 34]. Results obtained from the present study indicated that integration Fe2+ with UVC and SPS (UVC/SPS/Fe2+) was as an applicable system for degradation of DMP.

Eeffect of influencing parameters on DMP degradation

pH

The initial pH is an important factor that affect decomposition of target compounds and free radicals produced in the persulfate based advanced oxidation process [35, 36]. The interaction influence of contact time and pH is presented in (Fig. 2S.a). The maximum DMP removal efficiency occurred when pH was maintained at their high level. As shown in (Fig. 2S.a), the highest removal efficiency (86.52%) was observed at pH = 11 and lowest degradation (69.367%) was at pH = 3 (time: 47.5 min, SPS concentration: 0.51 mM, Fe2+ concentration: 0.08 mM and DMP concentration: 27.5 mg/L). Improvement the degradation efficiency in alkaline conditions was possibly due to the fact that sulfate radicals can react with hydroxide ions based on eq. 16 and 17 and generate hydroxyl radicals with Eo = 2.7 V [37]. The hydroxyl radicals with a high redox potential can lead to increases the degradation efficiency of DMP and their intermediate compounds. In other side, at alkaline pH, in addition to more aggressive oxidation reaction with OH°, oxygen radicals are also produced (see Eq. 18) [38]. Indeed, the simultaneous presence of three radical types including SO4° and OH° and O°− in alkaline conditions make pH = 11 as preferred condition for DMP treatment [39].

$$ {\mathrm{S}}_2{\mathrm{O}}_8^{2-}+\mathrm{hv}\to 2{\mathrm{S}\mathrm{O}}_4^{-{}^{\circ}} $$
(16)
$$ {\mathrm{SO}}_4^{{}^{\circ}-}+{\mathrm{OH}}^{-}\to {\mathrm{OH}}^{{}^{\circ}}+{\mathrm{SO}}_4^{2-} $$
(17)
$$ {\mathrm{O}\mathrm{H}}^{{}^{\circ}}+{\mathrm{O}\mathrm{H}}^{-}\to {\mathrm{O}}^{{}^{\circ}-}+{\mathrm{H}}_2\mathrm{O} $$
(18)
Fig. 2
figure 2figure 2

Kinetic and rate constants of DMP degradation in term of (a and b) pH, (c and d) SPS concentration, (e and f) Fe2+ concentration and (g and h) DMP concentration under optimum conditions

Moreover, \( {\mathrm{S}}_2{\mathrm{O}}_8^{{}^{\circ}-} \) can be involved in radical chain reactions with water, while freshly generated Fe2+ react with \( {\mathrm{S}}_2{\mathrm{O}}_8^{2-} \) to generate radical sulfate \( \mathrm{S}{\mathrm{O}}_4^{{}^{\circ}-} \) through the following reaction:

$$ \equiv {\mathrm{Fe}}^{\mathrm{II}}+{\mathrm{S}}_2{0}_8^{2-}\to \equiv {\mathrm{Fe}}^{\mathrm{II}\mathrm{I}}\mathrm{O}\mathrm{H}+{\mathrm{S}\mathrm{O}}_4^{2-}+{\mathrm{S}\mathrm{O}}_4^{{}^{\circ}-} $$
(19)

Also \( {\mathrm{SO}}_4^{{}^{\circ}-}\mathrm{or}\ {\mathrm{HO}}^{{}^{\circ}} \) in reaction SPS can generate the \( {\mathrm{S}}_2{0}_8^{{}^{\circ}-} \) radicals which improve the degradation performance:

$$ {\mathrm{S}\mathrm{O}}_4^{{}^{\circ}-}+{\mathrm{S}}_2{\mathrm{O}}_8^{2-}\to {\mathrm{S}\mathrm{O}}_4^{2-}+{\mathrm{S}}_2{\mathrm{O}}_8^{{}^{\circ}-} $$
(20)
$$ {\mathrm{HO}}^{{}^{\circ}}+{\mathrm{S}}_2{\mathrm{O}}_8^{2-}\to {\mathrm{HO}}^{-}+{\mathrm{S}}_2{\mathrm{O}}_8^{{}^{\circ}-} $$
(21)

Taicheng et.al (2017) investigated the degradation of Dimethyl Phthalate in aqueous solution under UV/persulfate system and found that optimum pH for DMP removal was 10 which is in agreement with the results obtained from the present study [40]. Yegane badi and et.al (2016) reported that the optimum pH for Dimethyl Phthalate (DMP) removal using ultraviolet activated persulfate for oxidation is in alkanine conditions [41].

Reaction time

To survey the influence of the reaction time on UVC/SPS/Fe2+ system, the DMP removal efficiency at 5 different reaction times (5–90 min) was investigated (other conditions were fixed at pH: 11, SPS concentration: 0.51 mM, Fe2+ concentration: 0.08 mM and DMP concentration: 27.5 mg/L). According to the Fig. 2S, by increasing the reaction time from 5 to 77 min, the degradation efficiency increased from 77.23 to 89.83%. However, the removal efficiency is augmented with a low slope during 77 to 90 min. As time preceded, oxidation reactions of OH continues to lead generation the free radicals including O°- and OH° so as to improve the DMP degradation [42, 43]. The DMP degradation process continues to 77 min with proper function, however after that, the efficiency is almost constant. It can be explained by the fact that the intermediate compounds are hypothesized to be resistant in comparison with target contaminant (DMP), which use more free radicals. The results are in agreement with previous reports by Dedong sun (2013), sharma (2015) and Azadbakht (2017) [44, 45].

SPS concentration

The effect of SPS on DMP degradation under UVC/SPS/Fe2+ system is presented in Fig. 2S.b. As shown, the removal efficiency was improved about 12% as SPS concentration increased from 0.21 to 0.6 mM/L, and after that it decreased with gentle slope from 91.38% to 87.05% (experiment conditions pH: 11, reaction time = 77 min, Fe2+ concentration: 0.08 mM and DMP concentration: 27.5 mg/L). The decomposition of SPS in aqueous solution is an important step to yield SO4°, and such SO4° radicals can also react with H2O to produce more OH°. The successive reactions of SPS to produce sulfate radicals from S2O82− are presented in (Eq. 22 and 23) [46].

$$ {\mathrm{S}}_2{\mathrm{O}}_8^{2-}\to 2\mathrm{S}{\mathrm{O}}_4^{{}^{\circ}-} $$
(22)
$$ \mathrm{S}{\mathrm{O}}_4^{{}^{\circ}}+{\mathrm{H}}_2\mathrm{O}\to \mathrm{H}{\mathrm{O}}^{{}^{\circ}}+\mathrm{HS}{\mathrm{O}}_4^{-} $$
(23)

The generated free radicals can react with the DMP and consequently enhance mineralization rate and removal efficiency. Increases the oxidizing agent concentration (SPS) enhance the reaction rate until a determined level; an inverse trend for DMP degradation was observed at SPS concentration level more than 0.5 mM/L. In concentration > 0.5 mM/L, SPS act as scavenger (free radical quencher) and convert sulfate radicals to SPS or sulfate anion according to the Eqs 2426. All the reactions discussed earlier make SPS radicals destroy and lower DMP removal efficiency [47, 48]. The destruction of free radicals and converting them to dissolved ions subsequently result in removal efficiency reduction.

$$ {\mathrm{SO}}_4^{{}^{\circ}-}+{\mathrm{O}\mathrm{H}}^{{}^{\circ}}\to {\mathrm{HSO}}_4^{-}+\frac{1}{2}{\mathrm{O}}_2 $$
(24)
$$ {\mathrm{SO}}_4^{{}^{\circ}-}+{\mathrm{SO}}_4^{{}^{\circ}-}\to 2{\mathrm{SO}}_4^{2-}\ \mathrm{or}\ {\mathrm{s}}_2{\mathrm{O}}_8^{2-} $$
(25)
$$ \mathrm{S}{\mathrm{O}}_4^{{}^{\circ}-}+{\mathrm{S}}_2{\mathrm{O}}_8^{2-}\to 2{\mathrm{S}\mathrm{O}}_4^{2-}+{\mathrm{S}}_2{\mathrm{O}}_8^{-{}^{\circ}} $$
(26)

The results of study conducted by Guo,Y et al. on Tetrabromobisphenol A degradation using microwave/SPS system [49] and Huang, Yi Fong (2009) on BPA degradation by UV/SPS [50] are in line with the present work; increases in SPS concentration more than required level conversely lower the reaction rate and system performance.

Fe2+ concentration

Figure 2S.c shows the results of the DMP degradation by SPS activated with ferrous ions at experiment conditions pH: 11, reaction time: 77 min, SPS concentration: 0.5 mM and DMP concentration: 27.5 mg/L. Fe2+ can act as efficient activator for converting SPS to sulfate-based free radicals [51]. Indeed, Fe2+ ions rapidly activate SPS to sulfate radicals form i.e. SO4°-. Nevertheless, the high reduction potential of ferrous ions and the high oxidation potential of the SO4°- generated could initiate a stronger interaction between Fe2+ and SO4°-. Fe2+ ions were converted simultaneously by both SPS and sulfate radicals, and the final reaction product (SO42) remained in the system. The reaction equations were as follows [24].

$$ {\mathrm{S}}_2{\mathrm{O}}_8^{2-}+2{\mathrm{Fe}}^{2+}\to 2{\mathrm{Fe}}^{3+}+{\mathrm{S}\mathrm{O}}_4^{{}^{\circ}-} $$
(27)
$$ {\mathrm{S}}_2{\mathrm{O}}_8^{2-}+{\mathrm{Fe}}^{2+}\to {\mathrm{Fe}}^{3+}+{\mathrm{S}\mathrm{O}}_4^{2-}+{\mathrm{S}\mathrm{O}}_4^{{}^{\circ}-} $$
(28)
$$ {\mathrm{Fe}}^{2+}+{\mathrm{SO}}_4^{{}^{\circ}-}\to {\mathrm{Fe}}^{3+}+{\mathrm{SO}}_4^{2-} $$
(29)

As shown in Eq. 29 sulfate radicals are consumed by ferrous ions. Therefore, we observed that at Fe2+ concentration > 0.07 mM/L, the behavior of DMP degradation decreased. In the study conducted by Long Zhao et.al on 1,4-diaxone degradation with UVC/SPS/Fe2+, it was reported that increases in Fe2+ until a specific level promotes the removal rate and after that a constant trend is observed, which these results are in agreement with present study [48]. Lin, C.S. and et.al (2012) reported that Fe2+ and Cu (II) ions, as intermediate metals, are effective to activate SPS for propachlor degradation in aquatic solutions. The findings of Lin indicated that increases in Fe2+ and Cu as catalyst can’t improve degradation performance at all conditions, so that higher concentration of mentioned ions cause reduction of removal efficiency [52].

DMP concentration

The influence of initial DMP concentration levels on the performance of UVC/SPS/Fe2+ system was investigated in the range of 5 to 50 mg/L at pH: 11, reaction time = 77 min, SPS concentration: 0.5 mM and Fe2+ concentration: 0.07 mM. From Fig. 2S. d, it is observed that when DMP concentration levels were increased from 5 to 50 mg/L, the degradation efficiency was reduced from 97.59 to 87.06%. High concentrations of DMP prevents the penetration of UVC light, and subsequently decrease the interaction between SPS and UVC light to produce reactive species. On the other hand, fixed values of SPS and Fe2+ against high amount of contaminate concentrations is insufficient to completely eliminate DMP which it consequently produces intermediate compounds. Therefore, it is hypothesized that the inadequate numbers of free radicals may cause a competition between DMP molecules and the intermediates to react with free radicals. Similar trends have been reported by other researchers for degradation of the DMP by UV/H2O2 [53].

Kinetic study

In order to study the kinetic of the process, first order (FO) model was used to fit data obtained from UVC/SPS/Fe2+ oxidation experiments. Therefore, DMP degradation rate under UVC radiation in the presence of SPS/Fe2+ can be expressed as follows:

$$ \frac{\mathrm{d}\left(\mathrm{DMP}\right)}{\mathrm{d}\mathrm{t}}=-{\mathrm{K}}_{\mathrm{DMP}}\left(\mathrm{DMP}\right) $$
(30)

Where kDMP is the overall rate constant of the UVC/SPS/Fe2+ process. The simulated FO kinetic at different pH indicated that the kDMP increased from 0.01214 min−1 to 0.01847 min−1 with increasing pH from 3 to 11 (R2 > 0.882). Above results suggested that the basic condition favor the DMP photo-degradation, which was supported by the fact that OH°, SO4° and O°− simultaneously attempt to decompose DMP pollutant (Fig. 2a, b). The first order rate constant was calculated from 0.01409 min−1 to 0.01500 min−1 (with goodness of fit R2 > 0.82) at initial SPS concentration from 0.21 mM/L to 0.81 mM/L (Fig. 2c, d). The observed FO kinetic constant of DMP (kDMP) increased from 0.01409 to 0.01951 min−1 when the initial SPS concentration was increased from 0.21 to 0.51 mM/L, then slightly decreased to 0.01923 min−1 at SPS concentration of 0.66 mM/L and eventually dropped to 0.01500 min−1 when the initial SPS was increased to 0.81 mM/L. SPS > 0.51–0.66 mM/L act as scavenger for generated free radicals and inhibited photo-degradation of DMP. Figure 2e, f illustrate the relationship between the kDMP values with various Fe2+ concentrations between 0.04 and 0.12 mM/L. Results showed that the kDMP values at Fe2+ concentrations of 0.04, 0.06, 0.08, 0.1, and 0.12 mM/L were 0.02412 min−1, 0.02534 min−1, 0.02641 min−1, 0.02437 min−1, and 0.02245 min−1, respectively. Increasing Fe2+ concentrations led to the catalyzing the SPS reaction, which produced more SO4°- radicals to oxidize DMP and resulted in accelerating the degradation rate. Meanwhile, excessive Fe2+ concentration quickly consume SPS or sulfate radical in solution, which can inhibit removal efficiency of DMP. The degradation of DMP through UVC/SPS/Fe2+ system followed FO kinetics with respect to the DMP concentrations with high correlation coefficients (R2 ≥ 0.949). As shown in Fig g and h, the kDMP calculated for the studied DMP concentrations were in the order of 0.03378 min−1 (5 mg/L) > 0.02724 min−1 (16.25 mg/L) > 0.02442 min−1 (27.5 mg/L) > 0.02192 min−1 (38.75 mg/L) and > 0.01927 min−1 (50 mg/L). The fixed value of generated free radicals versus the high concentrations of DMP cause free radicals not sufficiently destruct DMP molecules and its intermediates. This leads to an inverse relationship between reaction rate and DMP concentration.

Statistical analysis of the parameters

The 5 factors at three levels BBD matrix and the value of the response function (observed and predicted) are presented in Table 1. A total number of 46 experiment runs designed by BBD was analyzed. According to results obtained from the present study, the removal efficiency of the DMP varied between 55.5% and 92.5%. The empirical relationship between independent or influencing experimental variables and removal efficiency (dependent variable) determined by RSM method is shown in Eq. 31:

$$ {\displaystyle \begin{array}{l} DMP\ degradation\ efficiency\ \left(\%\right)=+75.43+\left(6.80\mathrm{A}\right)+\left(3.46\mathrm{B}\right)-\left(0.36\mathrm{C}\right)+\left(8.38\mathrm{D}\right)\hbox{--} \Big(4.\mathrm{E}\\ {}+\left(0.1\mathrm{AB}\right)+\left(0.025\mathrm{AC}\right)-\left(0.18\mathrm{AD}\right)+\left(0.088\mathrm{AE}\right)+\left(0.42\mathrm{BC}\right)+\left(0.32\mathrm{BD}\right)-\left(0.23\mathrm{BE}\right)-\\ {}\left(0.67\mathrm{CD}\right)-\left(0.1\mathrm{CE}\right)-\left(0.075\mathrm{DE}\right)-\left(2.33{\mathrm{A}}^{2\Big)}\hbox{--} \right(7.31{\mathrm{B}}^{2\Big)}\hbox{--} \left(3.32{\mathrm{C}}^{2\Big)}+\right(2.55{\mathrm{D}}^{2\Big)}+\\ {}\left(1.07\mathrm{E}2\right)\end{array}} $$
(31)

As denoted in Eq. 33, the factors with negative coefficient have an antagonist effects on response, while positive coefficient indicate a direct relationship between factors and DMP degradation. The highest coefficient belonged to D and lowest related to C, meaning pH and Fe2+ concentration have the highest and lowest impact on DMP degradation process, respectively. The results of analysis of variance (ANOVA) were interpreted for individual effect of each factor and interaction between factors on DMP degradation. Statistical variables described in Table 1 reflect that the regression model with p value = 0.0001 and F-Value = 2112.26 is significant and is suitable to spatial modeling. There is just a 0.01% chance that a model F-value this large could happen because of noise. P values fewer than 0.05 reveal that model variables are significant on DMP degradation. In this context, A, B, C, D, E, BC, BD, CD, A2, B2, C2, D2, E2 are significant model terms. The Lack of Fit F-value of 0.27 implies the Lack of Fit is not significant relative to the pure error. There is a 98.37% chance that a “Lack of Fit F-value” with this large value could occur due to noise. Lack of fit with non-significant valid that the suggested model can appropriately explain the relationship between response and independent variables [54]. The Predicted R2 of 0.9984 is in reasonable agreement with the Adjusted R2 of 0.9989; i.e. the difference is less than 0.2, indicating a good relationship between Predicted-R2 and Adjusted -R2 [55]. The “Adequate Precision” measures the signal to noise ratio. A ratio greater than 4 is desirable. Adequate Precision ratio was found to be 196.559 which indicates an adequate signal. Therefore, this model can be utilized to navigate the design space [56].

Adequacy of model

The normal (percentage) probability plot is commonly used to detect and explain the systematic departures. It is assumed that errors are normally distributed, independent of each other and the error variances are homogeneous, as well. A normal probability plot (a dot diagram of these residuals) is shown in supplementary material, Fig. 3S(a). Figure 3S(b) shows the relationship between the actual and predicted values of Y for the removal of DMP. As can be seen, the points cluster around the diagonal line indicates a good fit of the model, since the deviation between the experimental and predicted values was less.

Fig. 3
figure 3

DMP degradation by UVC/SPS/Fe2+ in term of background materials (dissolved anions in 10, 100 and 500 mM concentrations) under optimized conditions

Process optimization using the desirability function (DF)

Response surface methodology (RSM) was used to evaluate the optimum conditions for DMP degradation efficiency. In this sense, the DMP removal efficiency with maximum value was defined as response and influencing parameters were considered in their range (See Table 2). The numerically optimal value of each affecting parameter on removal efficiency of DMP are listed in Table 2. According to results, the maximum removal efficiency under optimum conditions i.e. contact time = 90 min, SPS concentration = 0.601 mM/L, Fe2+ = 0.075 mM/L, pH = 11, and DMP concentration = 5 mg/L was found to be 97.221% (Desirability: 0.97221). To valid the model prediction, a series of additional experiments was performed in triplicate under above-mentioned optimum conditions. The replicated experiments in optimized mode revealed that removal efficiency to be 94.35 ± 2.3. As presented in Table 2, the removal efficiency for response variable in BBD model and laboratory conditions are in strong agreement, which emphasize the validity and precision of applied model. The findings indicated that RSM is a useful and suitable tool for optimization DMP degradation using UVC/SPS/Fe2+ system.

Table 2 Optimum conditions selected for the maximum possible DMP removal (%) by UVC/SPS/Fe2+ system

Effects of background materials on DMP degradation

The aquatic matrix can influence the fate and degradation the target compound. Therefore, the effect of aquatic background materials including Cl, SO42−, CO32−, NO3 and HCO3 anions on DMP degradation by UVC/SPS/Fe2+ system was investigated under optimum operational conditions. CO32− and HCO3 inhibited the SPS oxidation of DMP and the inhibiting effects became more pronounced as the CO32− and/or HCO3 concentration increased. DMP degradation (%) in presence of 10 mM, 100 mM, and 500 mM of CO32− and HCO3 are presented in Fig. 3. From figure, higher CO32− and HCO3 resulted in lower DMP degradation efficiencies. According to the Eqs. 3235, CO32− and HCO3 can react with SO4° and OH° to form CO3° and HCO3° radicals. As can be seen in the reaction rate constant of the mentioned equations, the transformation of SO4°- and OH° with high oxidation potential to CO3°- and HCO3° with less reactivity occurred at a relatively fast rate (∼106 M−1 s−1); which subsequently leads to reduce the overall oxidation strength of the system [57].

$$ {\mathrm{S}\mathrm{O}}_4^{{}^{\circ}-}+{\mathrm{CO}}_3^{2-}\to {\mathrm{S}\mathrm{O}}_4^{2-}+{\mathrm{CO}}_3^{{}^{\circ}-}\kern0.5em \mathrm{K}=6.1\times {10}^6\kern0.5em {\mathrm{M}}^{-1}\ {\mathrm{S}}^{-1} $$
(32)
$$ {\mathrm{S}\mathrm{O}}_4^{{}^{\circ}-}+{\mathrm{HCO}}_3^{-}\to {\mathrm{S}\mathrm{O}}_4^{2-}+{\mathrm{HCO}}_3^{{}^{\circ}-}\kern0.5em \mathrm{K}=9.1\times {10}^6\ {\mathrm{M}}^{-1}\ {\mathrm{S}}^{-1} $$
(33)
$$ {\mathrm{OH}}^{{}^{\circ}}+{\mathrm{CO}}_3^{2-}\to {\mathrm{OH}}^{-}+{\mathrm{CO}}_3^{{}^{\circ}-}\kern0.5em \mathrm{K}=3.91\times {10}^8\ {\mathrm{M}}^{-1}\ {\mathrm{S}}^{-1} $$
(34)
$$ {\mathrm{OH}}^{{}^{\circ}}+{\mathrm{H}\mathrm{CO}}_3^{-}\to {\mathrm{H}}_2\mathrm{O}+{\mathrm{H}\mathrm{CO}}_3^{{}^{\circ}-}\kern0.5em \mathrm{K}=3.91\times {10}^6\ {\mathrm{M}}^{-1}\ {\mathrm{S}}^{-1} $$
(35)

The effects of different concentration levels of NO3 and SO42− on DMP removal efficiency were all very close to the control. NO3 can scavenge for SO4°- via Eq. 36 to form NO3° radical. Nevertheless, this reaction is very slow with reported rate constant of 2.1 × 100 M−1 s−1 [58]. Hence, the scavenging effect by nitrogen trioxide radical was insignificant, which was possible to be the reason that NO3 had no influences on the SPS oxidation of DMP. SO42− did not react with SO4°-, thus the existence of SO42− had no effect on DMP degradation either.

$$ {\mathrm{SO}}_4^{{}^{\circ}-}+{\mathrm{NO}}_3^{-}\to {\mathrm{SO}}_4^{2-}+{\mathrm{NO}}_3^{{}^{\circ}} $$
(36)

The effect of Cl on DMP degradation was more complicated than other water matrixes. Cl exhibited the reaction with SO°4 at the rate constant of 3.1 × 108 M−1 s−1 which could compete for SO°4 with DPM, and DMP degradation was decreased in the presence of chloride. The high reaction rate constant, indicating that it is very easy for Cl to react with SO4°- (based Eq. 37). However, Cl could react with SO4°- to produce Cl° which consequently reacts with additional Cl to produce Cl2°- (Eq. 38). Compared to SO4°- and Cl°, the Cl2°- have relative lower oxidation potential and less reactivity. Under such conditions, Cl acts as a radical scavenger to consume SO4°-, which accordingly reduce the overall oxidation strength. Therefore, the presence of Cl did not extremely inhibit DMP degradation, and the higher concentration of Cl decreased the inhibiting effect of chloride on DMP degradation.

$$ {\mathrm{S}\mathrm{O}}_4^{{}^{\circ}-}+{\mathrm{Cl}}^{-}\to {\mathrm{S}\mathrm{O}}_4^{2-}+{\mathrm{Cl}}^{{}^{\circ}}\kern0.75em \mathrm{K}=3.1\times {10}^8{\mathrm{M}}^{-1}{\mathrm{S}}^{-1} $$
(37)
$$ {\mathrm{Cl}}^{{}^{\circ}}+{\mathrm{Cl}}^{-}\to {\mathrm{Cl}}_2^{{}^{\circ}-}\kern1.25em \mathrm{K}=8\times {10}^9\ {\mathrm{M}}^{-1}{\mathrm{S}}^{-1} $$
(38)

In general, it can be seen that the presence of background materials including Cl, SO42−, NO3, HCO3, and CO3 inhibited DMP degradation in UVC/SPS/Fe2+ system following a trend of Cl < SO42− < NO3 < HCO3 < CO3.

Dominant radicals during the degradation

In order to determine the role of active species in the DMP degradation process over UVC/SPS/Fe2+, quenching experiments were performed in optimized state. Methanol (MEOH), benzoquinone (BQ), potassium iodide (KI) and tert-Butyl alcohol (TBA), all in 500 mM concentration, were used to quench the SO4°, O2°, h+, and HO° radicals, respectively. The addition of MEOH, BQ and TBA made the DMP degradation decrease to 53%, 70%, and 61%, respectively (Fig. 4a). The above results suggested that the SO4°, O2°, and HO° radicals were involved in the DMP degradation process. Moreover, MEOH and TBA displays stronger inhibiting effect than other one, confirming the SO4° and HO° as the main active species in degradation process. To further confirm the generation of SO4° and HO° species, the EPR spectroscopy with 5, 5-dimethyl-1-pyrroline N-oxide (DMPO) as a spin-trapping agent was conducted. As shown in Fig. 4b, the four-line characteristic ESR signal for DMPO-SO4°, a signal for the DMPO-OH° spin adduct were found with characteristic 1:2:2:1 quartet under UV irradiation. ESR results demonstrate that main active species in the UVC/SPS/Fe2+ system are the both SO4° and HO°. However, the spectrum intensity of DMPO-SO4° was relatively stronger than that of DMPO-OH°. This phenomenon is explained by the fact that DMPO-SO4° signal diminished quickly over time due to the high reaction rate.

Fig. 4
figure 4

Photocatalytic degradation of DMP after adding quenching agents (a) ESR spectra of radical adducts trapped by superoxide and hydroxyl radical (b)

UVvis and HPLC analysis

The UV absorption spectra variation of DMP during initial and optimized reaction time was shown as Fig. 5a. The UV spectrum of DMP comprises three peak including 195, 280 nm (weak type) and 230 nm (a strong peak). As the reaction progresses until 90 min, the characteristic peaks of DMP at 230 and 280 nm disappeared approximately. It emphasizes that the aromatic ring of DMP structure is wrecked and degraded to the straight chain. In other side, the absorption peak of DMP at 195 nm reduced, however did not wholly vanish. It can be due to the one of intermediate products formed in the DMP degradation process that still had an ultraviolet absorption peak in the 195 nm. The chromatographic peak of DMP at 0 and 90 min reaction time (same as UV absorption study) were shown as Fig. 5b. P1, P2, P3 and M chromatographic peak can be observed obviously. The M peak appeared at 2.10 min was attributed to DMP. This maximum peak had downward trend with increasing the degradation time, which indicate that DMP was progressively degraded during the reaction. At the same time, the intermediate product peaks at P1, P2 and P3 generated in the range of 1.28–2.80 min. As can be seen, peaks area of P1, P2 and P3 progressively increased with the time. After optimized time (90 min), M peak reached in its lowest level and the peak area of degradation products was at the highest level. The results confirm the outcomes obtained from UV absorption analysis and indicated that the DMP degradation continued to produce different kinds of intermediates. In the following, GC-MS was used to accurate determination of the intermediates and byproducts derived from the DMP degradation.

Fig. 5
figure 5

The variation of UVvis (a) and HPLC (b) of DMP solutions during the treatment time of 0 and 90 min

GC-MS analysis and proposed degradation pathway

The degradation yields of DMP under UVC/SPS/Fe2+ system at optimized condition were detected by GC-MS. As shown in Fig. 6, during the reaction time (after 90 min), three sharp peaks with retention time of 14.37 min, 17.75 min, and 21.09 min were appeared. The evidence suggests that DMP have been degraded into smaller intermediate products.

Fig. 6
figure 6

Gas chromatography of DMP degradation after 90 min

Figure 4S(a-i) show the intermediate products of DMP degradation with molecular ion peak in a mass spectrum. From the result of molecular weight and taking into account the HPLC results, it can be concluded that PA, MMP and TPA could be the major intermediates during the degradation of DMP. Moreover, some small molecular organic acid i.e. AA, OA, MA, SA, ADA were resulting products during degradation process. The research result is in agreement with most of previous studies on degradation of DMP [59, 60].

Based on the evidence from UV–vis, HPLC and GC-MS results, the proposed degradation pathways are shown in Fig. 7. Generally, hydrolyzation of the side chain (ester group) of DMP and attacking the predominated oxidizing species i.e. SO4° and HO° to molecular structure of DMP was found to be the dominant degradation mechanism that occurred in the UVC/SPS/Fe2+ system. The ester group of DMP molecule tend to be directly attacked by free radicals, resulting the side chain (–COOCH3) lost a methoxyl group (–OCH3) and addition of one HO° to formation of the product 1 (MMP). Decarboxylation from MMP via electron transfer from the carboxyl to the SO4° and step with hydroxylation by one or two HO° radicals led to the formation of isomer 2 (PA) or 3 (TPA). Finally, the aromatic ring of DMP and intermediate products were opened to produce various small molecule organic acids under the attack of SO4° and HO°. The organic acid (small molecule) are hypothesized to be product 4 (AA), product 5 (OA), product 6 (MA), product 7 (SA), product 8 (ADA), etc. After 90 min of reaction, all the products in the solution were decomposed into carbon dioxide, water and other inorganic salts, achieving the target of complete degradation.

Fig 7
figure 7

Proposed pathway for degradation of DMP using the UVC/SPS/Fe2+ system

Engineering implications

The mineralization degree of DMP through UVC/SPS/Fe2+ system was measured in term of TOC and COD value variations during the different reaction time under optimum conditions. As shown in Fig. 8, COD and TOC increased to 83.12 and 64.2% after 90 min, and DMP removal rate reached to 94.35%. It can be inferred that the COD and TOC removal efficiency rapidly increases in the initial reaction time and then gradually continue a stable value. This indicates that the intermediates or by-products emerged in the degradation process are highly resistant and are not completely mineralized. In fact, the produced free radicals consumed for degradation of DMP generate by-products which consequently lower simultaneously the mineralization and TOC content. Biodegradability of DMP under studied system were investigated using average oxidation state (AOS) and carbon oxidation state (COS) in optimum circumstances. As shown in Fig. 8, the AOS values before and after degradation process were from 2.5 to 3.29 and COS parameter varied between 2.5 to 3.74 during 90 min reaction, respectively. Improvement these two parameters indicated that UVC/SPS/Fe2+ system can develop the bioavailability of DMP. Hence, applied system can supply promising conditions for biological process.

Fig 8
figure 8

The variation of TOC, COD, AOS and COS parameter during 0 to 90 min degradation time

Performance and ability of UVC/SPS/Fe2+ system in real conditions including tap water, surface runoff, raw wastewater and secondary sedimentation effluent were surveyed. Wastewater characteristics are listed in Table 2S. 5 mg/L DMP was spiked to the samples and experiments were performed in optimum conditions. Degradation efficiencies for tap water, surface runoff, treated and raw wastewater were found to be 91.65, 85.45, 79.57, and 51.78%, respectively, where all percentages are less compared to DI-water (Fig. 9). The reduction can be explained by the fact that quenching free radicals by intervene of high TDS, which makes a competitive mode between various ions and/or organic compound and DMP for adsorption in real condition as well as reactive oxidizing species are two important reasons for reduction in different environments.

Fig 9
figure 9

Performance and ability of UVC/SPS/Fe2+ system for DMP degradation in real samples under optimized state

Conclusion

The degradation of DMP using a design of experiment (DOE) methodology was studied. The effect of contact time, SPS and Fe2+ concentration, pH, and DMP concentration were systematically assessed through the BBD based on RSM approach. Modeling and prediction of the experimental conditions with a high correlation (R2 > 0.9984) successfully was proposed and an optimal experimental levels was also obtained via desirability function (DF > 0.97221). The high agreement between the results of process optimization (97.227% removal efficiency) and its repetition in real terms (94.35%) confirmed the applicability of RSM-BBD model for optimization of DMP degradation using UVC/SPS/Fe2+ system. The scavenging experiments showed that hydroxyl and sulfate radicals play an important role in the degradation process, in which sulfate radicals is more predominant. The results showed that the background materials could have a negative effect on the removal efficiency as Cl < SO42− < NO3 < HCO3 < CO3. The intermediates products derived from DMP degradation were determined by HPLC and GC-MS analysis and reaction pathway were proposed.