Abstract
Isotactic polypropylenes (iPP) samples were incorporated with two β-nucleating agents (NT-A and NT-C), respectively, and their non-isothermal crystallization and subsequent melt behaviors were investigated by means of differential scanning calorimeter. Jeziorny, Ozawa, and Mo methods were used to analyze non-isothermal crystallization kinetics of pure iPP and β-nucleated iPP samples. The activation energies (ΔE) of non-isothermal crystallization were calculated by Kissinger method. And the nucleation activities were calculated according to the Dobreva method. It is found that the crystallization temperature decreases and the crystallization rate increases with increasing cooling rate. The crystallization temperature and crystallization rate of nucleated iPP are higher than those of pure iPP. The order of ΔE is NT-A/iPP > pure iPP > NT-C/iPP. NT-C is more efficient than NT-A as a β-nucleating agent. But the non-isothermal crystallization kinetics of α- and β-phases cannot be determined separately. The present results should be considered with caution.
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Introduction
Isotactic polypropylene (iPP) is one of the most common thermoplastic, which is widely used in industry because it has good mechanical properties, feasible processing, and low price. It is well known that iPP is a polymorphic polymer, which can develop α, β, γ, δ, and smectic phases under different conditions. β-iPP has higher impact strength and excellent ductility than α-iPP, thus it attracts many researchers’ attention. β-iPP can be obtained by some methods such as isothermal crystallization under a certain temperature [1], temperature gradient [2], shear [3], and the addition of β-nucleating agent. Among them, the addition of β-nucleating agent is the most efficient way to obtain high pure β-iPP. There are mainly four classifications of β-nucleating agents. The first one is organic pigment such as γ-quinacridone [4, 5] and quinacridonequinone [6]. The second one is amide, such as N,N’-dicyclohexyl-2,6-naphthalenedicarboxamide [7], N,N’-diphenyl glutaramide [8], N,N’-diphenyl adipamide [9], and N,N’-dicyclohexylsuccinamide [10]. Recently, Varga et al. [11] found tris-2,3-dimethyl-hexylamide of trimesic acid was an active β-nucleating agent and possessed dual nucleating ability. The third one is some metallic salts of dicarboxylic acids or their mixtures, such as a mixture of pimelic acid and calcium stearate [12], calcium pimelate and calcium suberate [13, 14], and metallic salts of pimelic acid, malonic acid, and glutaric acid [15–17]. The fourth one is some rare earth compounds such as compounds of lanthanum [18, 19]. Addition of β-nucleating agent not only increases the content of β crystal but also makes the size of spherulite small.
Mechanical and physical properties of crystalline polymer are decided by crystal structure and morphology, which in turn is influenced by crystallization behavior of polymer. Thus, study of isothermal and non-isothermal crystallization kinetics is very important to understand the properties of polymeric products. Because practical processing undergoes non-isothermal crystallization progress, study of non-isothermal kinetics has practical significance. Many models, such as Jeziorny model [20–23], Ozawa model [24, 25], Mo model [20–23, 26–30], and so on [31–33], were used to describe non-isothermal crystallization kinetics of nucleated PP and PP composites. Ahangari et al. [25] reported that Ozawa method was fit for pristine iPP but not for iPP/SWCNTs nanocomposite, while Caze–Chuah and Ziabicki models were successfully used to describe the non-isothermal crystallization processes of iPP and its nanocomposite. Supaphol et al. [33] reported that Avrami, Urbanovici–Segal, Ozawa, and Ziabicki models well described non-isothermal melt-crystallization kinetics of sPP resins having different molecular characteristics. Zhang et al. [34] suggested that both the modified Avrami theory of Jeziorny and Mo method were fit for non-isothermal crystallization kinetics of iPP nucleated with 1,3:2,4-bis(3,4-dimethylbenzylidene) sorbitol.
In this work, differential scanning calorimeter (DSC) was used to investigate non-isothermal crystallization and subsequent melting behavior of iPPs nucleated by two kinds of commercial β-nucleating agents (NT-A and NT-C), respectively. The non-isothermal crystallization kinetics of pure iPP and nucleated iPP were analyzed by different models, namely Jeziorny, Ozawa, and Mo models. The activation energies for non-isothermal crystallization (ΔE) of pure iPP and nucleated iPP were calculated by the method of Kissinger. Furthermore, the nucleation activity was calculated by the method proposed by Dobreva and Gutzow.
Experimental
Materials
iPP pellets (Grade F401, MFR = 1.2 dg min−1 under 230 °C and 21.2 N, Sinopec Yangzi Petrochemical Co., Ltd., Nanjing, China), β-nucleating agents (NT-A and NT-C, carboxylates, FTIR spectra are shown in Fig. 1, Nanjing Chengkuan Trade Co., Ltd., Nanjing, China), and liquid paraffin (Shanghai Lingfeng Chemical Reagent Co., Ltd., Shanghai, China) were used in this work.
Preparation of samples
iPP pellets were premixed with 0.05 mass% liquid paraffin and 0.1 mass% β-nucleating agent. The mixtures were compounded in a twin-screw extruder (TE-20, D = 20 mm, L/D = 32/1, Coperion Keya Machinery Co., Ltd., Nanjing, China). The melt temperature was 205 °C, and the main screw speed was 200 rpm. The melt was cooled and pelletized. Nucleated iPP pellets were used in DSC analysis. The blank iPP sample without β-nucleating agent was also prepared in a similar way.
DSC analysis
Non-isothermal crystallization exotherms and subsequent melting endotherms were recorded with a ZF-DSC-D2 DSC instrument (Shanghai Zufa Industry Co., Ltd., Shanghai, China) in a dry nitrogen atmosphere. The temperature and heat flow were calibrated with indium, stannum, and zinc. Each sample of 5–6 mg was heated from room temperature to 210 °C at 10 °C min−1 and held at 210 °C for 5 min to remove thermal history. After that, the sample was cooled to 50 °C at 20, 15, 10, and 5 °C min−1, respectively. Subsequent melting behavior was studied by reheating the sample to 210 °C at 10 °C min−1.
In order to characterize the β-form content of the sample exactly, the disturbing effect of the β to α recrystallization should be eliminated. This recrystallization occurs during partial melting of the β-phase in the samples which were cooled below the critical temperature (\( T_{\text{R}}^{*} \) = 100–105 °C), as pointed out by Varga et al. [7, 35]. Additional experiments were performed. The melted samples were cooled to 100 °C, and held for 5 min. Finally, the samples were reheated to 210 °C. Both the heating and cooling rates were 10 °C min−1. The peak melting temperatures of α phase (T m,α) and β phase (T m,β) were recorded. The contents of β-crystalline form (K DSC) were calculated as Eq. (1):
where A α and A β are the areas of α and β melting peaks, respectively.
Results and discussion
Non-isothermal crystallization behavior
Non-isothermal crystallization exotherms are shown in Fig. 2, and the peak temperatures of crystallization (\( T_{\text{c}}^{\text{p}} \)) are listed in Table 1. For all samples, exothermic trace becomes wider and shifts to low temperature and \( T_{\text{c}}^{\text{p}} \) decreases with increasing cooling rate used. When the cooling rate increases from 5 to 20 °C min−1, \( T_{\text{c}}^{\text{p}} \) of pure iPP, 0.1 % NT-A/iPP and 0.1 % NT-C/iPP decreases from 116, 122.7, and 123.4 °C to 105.7, 112.5, and 112.1 °C, respectively. At a lower cooling rate, polymer chain has enough time to transfer from the melt to the surface of the crystal, so crystallization can occur at higher temperature. At the same cooling rate, \( T_{\text{c}}^{\text{p}} \) of nucleated iPP is higher than that of pure iPP, for instance, at 10 °C min−1, \( T_{\text{c}}^{\text{p}} \) of pure iPP, 0.1 % NT-A/iPP and 0.1 % NT-C/iPP is 110.5, 118.1, and 118.0 °C, respectively. Addition of nucleating agent introduces a large number of active sites into iPP melt, making nucleation density increase, so crystallization can occur at higher temperature.
In DSC, the heat release during the non-isothermal melt-crystallization process seems to be a function of temperature rather than time, as in the case of isothermal crystallization process. Therefore, the relative crystallinity X(T) as a function of temperature can be expressed as follows:
Here, T o, T, and T ∞ are the initial, arbitrary, and final crystallization temperatures, respectively. dH c is the fusion of the heat release in infinitesimal temperature interval dT.
X(T) as a function of temperature of pure and nucleated iPP is shown in Fig. 3. All curves show reverse S-curves. According to the relationship between time (t) and temperature (T), t = (T 0 − T)/Φ (Φ, the cooling rate), abscissa of temperature can transform to timescale, and relative crystallinity X(t) as a function of time of pure and nucleated iPP is shown in Fig. 4. All curves exhibit typical S-curves. Crystallization time with 50 % relative crystallinity (t 1/2) can be obtained from Fig. 4 and is listed in Table 1. For all samples, t 1/2 decreases with increasing cooling rate used, indicating that crystallization rate increases with increasing cooling rate. When the cooling rate increases from 5 to 20 °C min−1, t 1/2 of pure iPP, 0.1 % NT-A/iPP, and 0.1 % NT-C/iPP decreases from 2.12, 2.08, and 1.66 min to 0.61, 0.60, and 0.52 min, respectively. At the same cooling rate, t 1/2 is in the order of pure iPP > 0.1 % NT-A/iPP > 0.1 % NT-C/iPP, which suggests that the addition of nucleating agent makes crystallization rate increase. Furthermore, the crystallization rate of NT-C/iPP is higher than that of NT-A/iPP.
Non-isothermal crystallization kinetics
Jeziorny model
Avrami [36–38] first proposed an equation for describing isothermal crystallization kinetics, which can be described as:
Taking a double logarithm of Eq. (3) gives:
where X(t) is the relative crystallinity at arbitrary time t, Z is the crystallization rate constant, and n is the Avrami exponent, which relates to nucleation mechanism and the geometry of crystal growth. lgZ and n are intercept and slope of the plot of lg[−ln(1 − X(t))] versus lgt, respectively.
Jeziorny [39] modified Z with the cooling rate Φ to analyze non-isothermal crystallization process:
Figure 5 shows the plots of lg[−ln(1 − X(t))] versus lgt of pure iPP and nucleated iPP, and Z c, n, and r 2 (a measure of goodness-of-fit of linear regression) are listed in Table 2. According to the value of r 2, the linear dependences of the central parts of the curves present were found. In the research of Zeng et al. [19], the deviation after linear part was probably due to the secondary crystallization, and some initial dots were not considered because logarithmic plotting tended to overestimate small errors in the assessment of the initial time of crystallization. For all samples, Z c increases with the cooling rate, suggesting that crystallization rate increases with the cooling rate. When the cooling rate increases from 5 to 20 °C min−1, Z c of pure iPP, 0.1 % NT-A/iPP, and 0.1 % NT-C/iPP increases from 0.45, 0.45, and 0.61 to 1.08, 1.08, and 1.10, respectively. At the same cooling rate, Z c of nucleated iPP is higher than that of pure iPP, indicating that the addition of nucleating agents increase crystallization rates. When the cooling rate is 10 °C min−1, Z c of pure iPP, 0.1 % NT-A/iPP, and 0.1 % NT-C/iPP are 0.86, 0.93, and 0.98, respectively. The average value of n decreases with addition of nucleating agent, indicating that nucleating agent changes the nucleation style and crystal growth manner of iPP.
Ozawa model
Considering the influence of the cooling rate, Ozawa [40] extended Avrami equation to describe non-isothermal crystallization process, and derived an equation for non-isothermal crystallization kinetics of polymer with constant cooling rate Φ:
The double logarithm expression of Eq. (6) gives:
where K(T) is a function of temperature, which relates to nucleation style, nucleation rate, and crystal growth rate.
Figure 6 is the plots of lg[−ln(1 − X(T))] versus lgΦ at different temperature of pure iPP and nucleated iPP based on Eq. (7). lgK(T) and m are obtained from the intercept and slope of the fitting line, which are listed in Table 3. For all samples, lgK(T) and m increase with increasing temperature. At the same temperature, lgK(T) and m are in the order of pure iPP > 0.1 % NT-C/iPP > 0.1 % NT-A/iPP. Obviously, the crystallization process of iPP is changed by the addition of β-nucleating agent. For pure iPP, in the plot of lg[−ln(1 − X(T))] versus lgΦ, there are only three dots at 116 °C and two dots at 118 and 120 °C, respectively, because crystallization temperature is low at high cooling rate (15 and 20 °C min−1). According to r 2 in Table 3, for nucleated iPP, linear dependence is found at low temperature; while it does not exist at high temperature, especially for 0.1 % NT-C/iPP.
Tjong and Xu [24] reported that the non-isothermal crystallization of β-PP and its composites with CaCO3 follows the Ozawa equation. Ahangari et al. [25] found that the secondary crystallization of iPP/SWCNTs nanocomposite should not be neglected and Ozawa model failed to describe the crystallization behavior of iPP/SWCNTs nanocomposite.
Mo model
Liu et al. [41] developed a new method for non-isothermal crystallization by combining Avrami and Ozawa models, as expressed in following:
lgΦ is linear with lgt, the intercept is lgF(T), and the slope is −α. A high value of F(T) means that a high cooling rate needs to reach a certain relative crystallinity in unit crystallization time, which reflects difficult extent of crystallization. α = n/m, n is apparent Avrami exponent of non-isothermal crystallization, and m is Ozawa exponent.
Figure 7 shows the plot of lgΦ versus lgt at different relative crystallinity of pure iPP and nucleated iPP based on Eq. (8), and F(T), α and r 2 are listed in Table 4. F(T) increases with increasing relative crystallinity, which suggests that the cooling rate should be increased to reach a higher relative crystallinity in unit crystallization time. When the relative crystallinity increases from 20 to 80 %, F(T) of pure iPP, 0.1 % NT-A/iPP, and 0.1 % NT-C/iPP increases from 9.06, 8.41, and 6.57 to 15.45, 15.94, and 13.78, respectively. At the same relative crystallinity, F(T) is in the order of pure iPP > 0.1 % NT-A/iPP > 0.1 % NT-C/iPP, which indicates that 0.1 % NT-C/iPP needs lower cooling rate, that is to say, crystallization rate of 0.1 % NT-C/iPP is the fastest. When the relative crystallinity is 50 %, F(T) of pure iPP, 0.1 % NT-A/iPP, and 0.1 % NT-C/iPP is 11.71, 11.34, and 9.25, respectively. α increases with increasing relative crystallinity, α is in the order of 0.1 % NT-C/iPP > 0.1 % NT-A/iPP > pure iPP. According to the value of r 2 shown in Table 4, significant linear correlations between lgΦ and lgt are observed for all samples, indicating that Mo model describes the non-isothermal crystallization of pure iPP and nucleated iPP well. The results show that the crystallization rate is in the order of 0.1 % NT-C/iPP > 0.1 % NT-A/iPP > pure iPP, which is similar to Z c and t 1/2.
Zhang et al. [20] found that Mo method could describe non-isothermal crystallization kinetics of iPP nucleated with a novel highly efficient supported β-nucleating agent (NT100, calcium pimelate supported on the surface of nano-CaCO3) well, F(T) of 5 % NT100/95 % iPP (1.8–3.3) was lower than that of pure iPP (3.4–6.4). Yang et al. [26, 27] reported that Mo method could satisfactorily describe the non-isothermal crystallization behavior of β-nucleated PP, β-nucleated PP/PA6, and β-nucleated PP/PA6/PP-g-MA blends; F(T) increased with the relative crystallinity, and the value of α increased slightly. Zhang et al. [34] reported that Mo method was suitable for the non-isothermal crystallization kinetics of iPP nucleated with 1,3:2,4-bis(3,4-dimethylbenzylidene) sorbitol (DMDBS), as F(T) of virgin iPP and iPP/DMDBS are 2.85–4.29 and 1.21–1.64, respectively. Wang and Dou [42] found that Ozawa model could not be applied to N,N′,N″-tris-tert-butyl-1,3,5-benzene-tricarboxamide/iPP system but Mo model could, and both α and F(T) increased with the relative crystallinity.
Activation energy for non-isothermal crystallization
Taking the influence of different cooling rate on crystallization process into account, Kissinger [43] proposed an equation for calculating the activation energy (ΔE) during non-isothermal crystallization process:
where Φ is the cooling rate, R is gas constant (8.314 J K−1 mol−1), T p is the peak crystallization temperature. Integral expression of Eq. (9) gives:
It is noted that ΔE defined by Kissinger is the activation energy that polymer chains need to migrate from melt to the surface of crystal. ΔE reflects difficult extent of crystal growth. ΔE can be obtained from the slope in the plot of \( { \ln }\left( {\Upphi /T_{\text{p}}^{2} } \right) \) versus 1/T p.
\( { \ln }\left( {\Upphi /T_{\text{p}}^{2} } \right) \) as a function of 1/T p of pure iPP and nucleated iPP based on Eq. (10) is shown in Fig. 8 and the activation energy (ΔE) is calculated from Fig. 8. ΔE of pure iPP, 0.1 % NT-A/iPP, and 0.1 % NT-C/iPP are 167.18 kJ mol−1, 195.92 kJ mol−1, and 152.25 mol−1, respectively. That is to say, the addition of NT-A increases ΔE, while NT-C decreases ΔE.
From the viewpoint of the activation energy, the decrease of ΔE is favorable to increase the crystallization rate, which is confirmed by the fact that the addition of 0.1 % NT-C decreases ΔE and increases the crystallization rate. Zhang et al. [20] found that ΔE of β-iPP was lower than that of pure iPP and decreased with the increasing content of β-crystal.
While the addition of 0.1 % NT-A increases ΔE and the crystallization rate synchronously. Zhao et al. [31] found that the addition of cadmium bicycle [2.2.1] hept-5-ene-2,3-dicarboxylate could obviously shorten t 1/2, while slightly increasing ΔE of iPP. Wei et al. [44] also found that the addition of WBG slightly increased the ΔE of iPP. They believed that strong interaction between nucleating agents and segments of iPP might baffle the transfer of macromolecular segments from iPP melts to the crystal growth surface, resulting in the increase of ΔE; while nucleation was the controlling step during crystallization, the increasing of nucleation rate led to the increase of the overall crystallization rate. The difference of ΔE between NT-A and NT-C nucleated iPP reflects the different nucleation and crystallization ability of the two nucleated iPP.
Nucleation activity
The nucleating activity φ refers to a factor by which the work of nucleation decreases by adding a foreign substance; if the foreign substrate is extremely active φ = 0, while for inert particles φ = 1. φ can be calculated from the following equation proposed by Dobreva and Gutzow [45, 46]:
Here, \( B_{\text{s}}^{*} \) and B s are experiential parameters for nucleated iPP and blank iPP, respectively. \( B_{\text{s}}^{*} \) and B s can be determined from Eqs. (12) and (13) by plotting lnΦ versus \( 1/\Updelta T_{\text{p}}^{2} \) (ΔT p, the undercooling):
The plots of lnΦ versus \( 1/\Updelta T_{\text{p}}^{2} \) for pure iPP and nucleated iPP are shown in Fig. 9, \( B_{\text{s}}^{*} \) and B s can be obtained from the slope, and φ can be obtained according to Eq. (11). Because of the presence of double melting temperatures, \( B_{\text{s}}^{*} \) and B s of α and β forms are obtained, respectively, and relevant φ is listed in Table 5. For all cases, φ < 1, and φ of NT-C is lower than that of NT-A, which shows that both NT-A and NT-C are effective β-nucleating agents, and NT-C is more effective than NT-A.
Comparison of melting behaviors with different end cooling temperatures
Subsequent melting endotherms of pure and nucleated iPP after cooling to different end cooling temperatures are shown in Fig. 10. In all melting curves, two peaks are observed at about 155 and 168 °C, which represent the melting peaks of β- and α-phases, respectively. For pure iPP, the melting peak of β-phase is small, and that of α-phase is large. With the addition of β-nucleating agent, the melting peak of β-phase becomes large and that of α-phase becomes small, especially for NT-C nucleated iPP.
T m,α, T m,β, and K DSC of pure iPP and nucleated iPP are listed in Table 6. K DSC of the sample with the end cooling temperature of 50 °C is lower than that with the end cooling temperature of 100 °C. It reflects that β–α recrystallization occurs when the end cooling temperature is below \( T_{\text{R}}^{*} \) (100–105 °C), which leads to significantly smaller and erroneous β-phase content. The shoulder peak at about 175 °C on the curve (NT-C 50 °C) in Fig. 10 indicates the melting of recrystallized α-phase. This proves the conclusion pointed out by Varga et al. [7, 35] that the appearance of the tendency to βα-recrystallization of β-PP cooled below \( T_{\text{R}}^{*} \) disturbs the melting profile and prevents the reliable estimation of polymorphic composition.
The isothermal crystallization kinetics of β-iPP samples with mixed polymorphic composition were solved by WAXS technique [47] and isothermal stepwise crystallization method [48], respectively. The evaluation of the crystallization kinetics of α- and β-phases separately according to Avrami method was realized. The non-isothermal crystallization kinetics of β-nucleated PP were reported in the literatures [20, 22, 24, 28, 31]. When the end cooling temperatures in the literatures are below \( T_{\text{R}}^{*} \), β–α recrystallization occurs. And β and α modifications are formed simultaneously during crystallization. Since the growth rate of the two modifications is different, the polymorphic composition of the sample is changing continuously. It is difficult to separate the non-isothermal crystallization kinetics of α- and β-phases. Therefore, the analysis of the non-isothermal crystallization kinetics of β-iPP samples with mixed polymorphic composition is questionable.
Considering the incomplete crystallization when the cooling rate is ≥10 °C/min for pure iPP and ≥15 °C/min for nucleated iPP samples, the end cooling temperature was chosen as 50 °C in this study. Consequently, considerable errors may be present in the analysis.
Conclusions
In this paper, DSC was used to study the non-isothermal crystallization and subsequent melting behavior of pure iPP and β-nucleated iPP. Non-isothermal crystallization kinetics was analyzed by Jeziorny, Ozawa, and Mo methods, and the activation energy and the nucleating activity were calculated by Kissinger method and Dobreva method, respectively. Following results can be concluded:
-
(1)
Crystallization temperature decreases and crystallization rate increases with increasing cooling rate, both crystallization temperature and crystallization rate increase with addition of β-nucleating agent;
-
(2)
Mo method can describe non-crystallization kinetics of pure iPP and nucleated iPP well;
-
(3)
Addition of NT-A increases ΔE, while NT-C decreases ΔE;
-
(4)
Both NT-A and NT-C are effective β-nucleating agents, and NT-C is more effective than NT-A.
-
(5)
Non-isothermal crystallization kinetics of α- and β-phases cannot be separated, thus the results should be considered with caution.
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Shi, YH., Dou, Q. Non-isothermal crystallization kinetics of β-nucleated isotactic polypropylene. J Therm Anal Calorim 112, 901–911 (2013). https://doi.org/10.1007/s10973-012-2611-0
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DOI: https://doi.org/10.1007/s10973-012-2611-0