Introduction

Magnesium and its alloys are attracting significant attention among potential biomaterials due to their good mechanical, biological and electrochemical behavior [1, 2]. Experiments show that magnesium alloys can degrade in vivo and exhibit a good biological response [1, 3]. However, the high corrosion rate of this metal in a physiological environment may lead to the premature failure of implants. Also the high rate of hydrogen formation, which is a by-product of the corrosion of magnesium, may produce an accumulation of this gas around the implant and trigger adverse physiological reactions [4]. Alloying is used to reduce the corrosion rate of magnesium, but this procedure may lead to undesirable effects in the biocompatibility depending on the type and amount of alloying elements [1]. The high corrosion rate of magnesium can lead also to a fast delivery of alloying elements, and even common elements such as Zn, Ca and Mn can become toxic [5].

Another strategy to control the corrosion rate of magnesium and its alloys is through the use of thermo-mechanical processing since changes in the microstructure affect the corrosion behavior. For example, it has been reported that texture may affect the corrosion rate. Thus, samples cut parallel to the extrusion direction exhibit lower corrosion rates than samples cut perpendicular [6] and it was reported also that the corrosion rate decreases with an increase in the intensity of basal planes parallel to the surface [7]. Decreasing the grain size [8, 9] and homogenizing the second-phase particle distribution [10] also reduce the corrosion rate. Among the thermo-mechanical processing techniques, severe plastic deformation (SPD) processes [11] are gaining significant attention because of their potential for producing fully dense bulk samples with exceptionally small grain sizes. Also, processing by SPD can improve the homogeneity of the distribution of impurities and second-phase particles.

The most attractive SPD techniques are equal-channel angular pressing (ECAP) [12] and high-pressure torsion (HPT) [13]. The former can produce samples with larger dimensions, but the low ductility of magnesium prevents ECAP processing at low temperatures. As a consequence, processing of magnesium is usually carried out at high temperatures and the final grain sizes are in the range of a few micrometers [14,15,16,17]. By contrast, high hydrostatic pressures are generated during HPT and this permits the processing of materials with low ductility including magnesium [18]. As a consequence, the final grain sizes after HPT are generally smaller than after other thermo-mechanical processing techniques [19, 20] and there is also a higher fraction of grain boundaries having high angles of misorientation [21].

Many reports have shown that SPD significantly modifies the properties of magnesium and its alloys. For example, ECAP introduces exceptional superplastic properties at high temperatures [22] and increases the hardness at low temperatures [23]. These improved mechanical properties are attractive for biomedical applications. Thus, a recent report demonstrated the fabrication of a biodegradable stent from a magnesium alloy processed by ECAP followed by extrusion and laser cutting [24]. In addition, HPT processing also shows the development of superplasticity and improved hardness in magnesium alloys and a recent report described the development of exceptional ductility in pure magnesium at room temperature after processing by HPT [25].

Although it is known that SPD improves the mechanical behavior of magnesium and its alloys, its effect on the corrosion behavior is not yet clearly defined because reports have demonstrated different trends. For example, a weaker corrosion resistance, more and deeper corrosion pits and a higher rate of mass loss in a 3.5 wt% NaCl solution were reported in pure magnesium after processing by ECAP compared to the as-cast material [26]. On the other hand, a reduced degradation rate in Hank’s solution was reported in a magnesium AZ31 alloy processed by ECAP by comparison with the squeeze-cast counterpart [27]. An improved corrosion resistance in an AZ31 alloy after processing by ECAP was also reported in NaCl and phosphate buffer solution—PBS and this was attributed to the early formation of a protective layer of corrosion products [28]. It was also reported that HPT processing improved the corrosion resistance of a Mg–2 wt% Zn–0.24 wt% Ca alloy [10]. A recent report [29] showed that grain refinement can lead to a higher corrosion rate in materials in which the corrosion current is high, >10−5 A cm2, but the presence of grain boundaries may help in developing a passive layer in materials with a low corrosion current, <10−5 A cm2, and this suggests that grain refinement may improve the corrosion resistance. Accordingly, the present investigation was initiated to determine the effect of different thermo-mechanical processing operations, including SPD techniques, on the mechanical behavior, biocompatibility and corrosion behavior of pure magnesium.

Experimental material and procedures

Commercial purity (CP) magnesium (99.7% purity) was provided by RIMA (Bocaiúva-MG) in the form of as-cast slabs. Plate samples of 5 mm thickness were cut, heated to 673 K and subjected to 7 passes of rolling. These sheets were re-heated to 673 K between each pass and the reduction per pass was ~20% leading to a final sheet thickness of ~1.0 mm. Some hot-rolled samples were annealed for 1 h at 523 K, and others were cut into 60 × 10 × 1 mm3 sheets which were stacked and wrapped in copper foil for processing by ECAP. The ECAP die had a channel angle of 135°, a 10 × 10 mm2 square cross section and electric resistances for heating. This channel angle imposes a strain on the billet of ~0.5 in each pass through the die [30]. The samples were processed by four passes at 473 K using route C in which the billets are rotated by 180° between passes [31]. Disks of 10 mm diameter and 0.8 mm thickness were cut from the as-cast material and processed by HPT under a pressure of 6.0 GPa up to 10 turns.

The microstructures of the as-cast material and the material processed by hot-rolling and hot-rolling followed by annealing were investigated by optical microscopy after conventional metallographic sample preparation. The samples were cut, embedded in resin, ground and polished to mirror-like finishes and then etched in a 0.05% nitric acid solution in ethanol to reveal the grain boundaries. Samples of the material processed by hot-rolling followed by ECAP were prepared following a similar procedure, but the microstructure was investigated by scanning electron microscopy (SEM) in order to obtain a higher magnification and permit observations of the smaller grains. The ultrafine-grained (UFG) microstructure of the material processed by HPT was examined by transmission electron microscopy (TEM) in which disks of 3 mm diameter were cut from the HPT-processed samples, ground to thicknesses of ~0.1 mm and then polished to perforation using a double jet electrochemical polisher.

Tensile tests were carried out at room temperature using dog-bone specimens with an initial strain rate of 10−3 s−1. An electronic extensometer was used to record strain data for all samples except for the material processed by HPT due to the reduced size of the tensile specimens.

In this work, a human osteosarcoma cell line (SAOS-2), obtained from Rio de Janeiro Cell Bank (BCRJ, Brazil), was used to assess the cytotoxicity of Mg-based materials. Firstly, the mitochondrial metabolic activity was quantitatively determined using 3-(4,5-dimethylthiazolyl-2)-2,5-diphenyltetrazolium bromide (MTT) (Sigma-Aldrich, St. Louis, MO, USA). This test consisted of the reduction of MTT to an insoluble purple formazan by cleavage of the tetrazolium ring by dehydrogenase enzymes, expressing cell functionality. Secondly, vital status and cell morphology were qualitatively evaluated using a LIVE/DEAD® Viability/Cytotoxicity Kit (Molecular Probes, Eugene, OR, USA). This assay is based on plasma membrane integrity and esterase activity, indicating cell viability. Dulbecco’s modified Eagle’s medium (DMEM) was used as negative control with 1% Triton-X 100 (Sigma-Aldrich, St. Louis, MO, USA) as positive control. CP magnesium samples with 48 mm2 area, processed by five different methods (as-cast, hot-rolled, hot-rolled + annealing, hot-rolled + ECAP and HPT), were rinsed in 70% ethanol for 5 min, washed three times in distilled water, dried and sterilized by ultraviolet radiation.

To perform the MTT assay, 3 × 104 cells mL−1 were seeded per well in a 24-well plate with DMEM containing 10% fetal bovine serum (FBS), 1% antibiotic–antimycotic and maintained for 24 h in a controlled 5% CO2 95% humidified incubator at 37 °C. After 24 h of cell culture, cells were directly exposed to materials for 24 h. After the exposure period, materials were removed and 210 μL of fresh medium was added in each well. Then, 170 μL of MTT solution (5 mg mL−1) was added and the cells were incubated for 4 h. Afterward, 170 μL of SDS solution/4% HCl was placed and incubated for 12 h. Absorbance was quantified at 595 nm in a spectrophotometer. For each experimental condition, three different measures were taken. All values were normalized to the controls and expressed as a percentage of the cell function. Negative control (functional cells) was considered as 100%. The statistical analysis performed was one-way/ANOVA/Bonferroni (GraphPad Prism software, San Diego, CA, USA), and significant differences were considered for p < 0.05.

Significantly, 6 × 104 cells were seeded on glass coverslips in six-well plates with 2 mL of DMEM containing 10% FBS and 1% antibiotic–antimycotic, maintained for 24 h in a controlled 5% CO2 95% humidified incubator at 37 °C and then exposed to materials for 24 h. After exposure, the materials were removed, the cells were rinsed twice with phosphate-buffered saline (PBS) and their vital status was observed using the LIVE/DEAD® kit according to the manufacturer’s protocol. Cells were examined under a fluorescent confocal microscope (Zeiss LSM 510, Thornwood, NY) with an excitation at 488 nm and observations at 505 nm to detect calcein, and excitation at 555 nm and observations at 605 nm to detect ethidium homodimer 1.

Electrochemical corrosion tests were carried out using a Princeton Applied Research potentiostat model Versat 3 with 3 electrodes: Ag/AgCl as a reference, platinum as counter-electrode and the magnesium samples as the work electrode. The corrosion solution was NaCl 3.5 wt%. The scan rate for the polarization tests was 5 mV s−1, the frequency range was 10 mHz–10 kHz, and the amplitude was 10 mV in relation to the open-circuit potential in the electrochemical impedance spectroscopy tests. The NaCl solution was used to provide the opportunity to compare the results with published data since this is the most common corrosion environment for testing pure magnesium.

The rate of mass loss was determined in 3.5 wt% NaCl solution using the rate of H2 formation following a procedure described elsewhere [32]. The samples for these tests were ground to #4000 SiC paper and immersed in the solution. A funnel was used to collect H2, and the volume of gas was tracked up to 6 h for all conditions of processing. The as-cast material and the materials processed by ECAP and HPT were subjected to longer testing of up to 48 h.

Experimental results

Representative images of the microstructures of the magnesium after different processing routes are shown in Fig. 1. It is apparent that the material has a coarse grain structure in the as-cast condition. Hot-rolling promotes significant grain refinement, but the grain structure becomes heterogeneous so that there are bands of finer grains (<10 μm) intermixed with larger grains in the range of tens of microns, thereby suggesting the occurrence of concentrations of deformation. Annealing at 523 K for 1 h after hot-rolling promotes homogenization of the grain size distribution without any significant grain growth, whereas processing by ECAP after hot-rolling leads to excellent grain refinement throughout the sample volume. An ultrafine grain structure was also observed after HPT processing. Measurements showed that the average grain sizes were ~480 μm in the as-cast condition, ~16 μm after hot-rolling, ~24 μm after hot-rolling and annealing, ~3.2 μm after hot-rolling and ECAP and ~0.56 μm after HPT.

Figure 1
figure 1

Microstructures of magnesium with different processing histories

The engineering stress versus strain curves obtained from tensile testing are shown in Fig. 2 for all five experimental conditions. The as-cast material exhibited low strength and low ductility with a yield stress of ~34 MPa and an elongation of ~5%. Hot-rolling increased the yield stress to ~110 MPa but with no overall improvement in the ductility. The material subjected to annealing after hot-rolling also exhibited a yield stress of ~110 MPa but the final elongation increased slightly to ~7% and the material processed by ECAP after hot-rolling exhibited the highest yield stress of ~140 MPa and displayed a reasonable elongation of ~8%. By contrast, the stress–strain curve after HPT exhibited a different behavior with a relatively low strength, a yield stress of ~80 MPa, but with an exceptional ductility to an elongation of ~130%.

Figure 2
figure 2

Stress versus strain curves determined for materials with different processing histories

The cytotoxicity evaluation using MTT and LIVE/DEAD assays demonstrated that magnesium with different processing histories (as-cast, rolling, rolling and annealing, rolling and ECAP, HPT) generated a non-cytotoxic environment. As shown in Fig. 3, the cytotoxic analyses determined quantitatively by the MTT test demonstrated that cells exposed to magnesium samples for 24 h presented no significant alterations in their mitochondrial metabolic activity when compared to the control group (p < 0.05), thereby indicating high levels of cell viability. The experimental groups produced levels of cell function above 50%.

Figure 3
figure 3

Cell metabolic activity of SAOS-2 exposed for 24 h to magnesium with different processing histories (as-cast, rolling, rolling and annealing, rolling and ECAP, and HPT)

The cytotoxicity analysis using the LIVE/DEAD assay revealed qualitatively that the cells exposed to Mg-based materials for 24 h maintained suitable cell viability. Figure 4 shows live cells stained with green fluorescence and dead cells stained with red fluorescence. Live cells were clearly observed in all groups, indicating that the LIVE/DEAD results are consistent with the MTT findings. Additionally, the live cells exhibited cell morphologies similar to the control cells with typical cell spreading.

Figure 4
figure 4

Vital status of SAOS-2 cells exposed to Mg-based materials determined by LIVE/DEAD assay, indicating green fluorescence (viable cells) and red fluorescence (dead cells) images

Figure 5 shows the potentiodynamic polarization curves for the samples with different processing histories. It is observed that the as-cast material exhibits a higher open-circuit potential and lower corrosion current density which suggests a higher resistance against corrosion. The materials processed by hot-rolling and hot-rolling followed by annealing exhibit a lower open-circuit potential and the highest corrosion current density which suggests a lower resistance against corrosion in an aqueous solution of NaCl 3.5 wt%. It is also apparent that the material processed by SPD exhibits better corrosion resistance than after hot-rolling. The polarization curves of the material processed by hot-rolling and ECAP exhibit an open-circuit potential which is almost as high as the as-cast material and the corrosion current density is higher than the current of the as-cast material but significantly lower than the hot-rolled condition. The polarization curve of the material processed by HPT is similar to the curve of the as-cast material, thereby suggesting this provides the best corrosion resistance.

Figure 5
figure 5

Polarization curves determined in NaCl solution for magnesium with different processing histories

The Nyquist diagrams for the different samples are shown in Fig. 6 where Z im and Z re represent the imaginary and the real impedances, respectively. All samples exhibited a capacitive arc suggesting metal dissolution but the diameter of the arc, which directly denotes the resistance to corrosion, differs significantly depending upon the processing history. The diameter of the arc of the samples processed by hot-rolling with and without annealing is smaller than for the as-cast material, suggesting they have a poorer corrosion resistance. The lowest corrosion resistance was observed for the hot-rolled condition where the microstructure was more heterogeneous and with a greater deformation concentration than in the hot-rolled and annealed condition. It is reasonable to assume that the heterogeneous microstructure of the hot-rolled condition generates potential gradients which serve to accelerate the metal corrosion and this is in agreement with the polarization curves. However, the samples processed by SPD exhibit higher polarization resistance compared to the as-cast material indicating a higher corrosion resistance. The largest diameter is observed in the material processed by HPT, and all curves, except for the HPT material, exhibit an inductive arc in addition to a capacitive arc. It is known that this inductive behavior is associated with the adsorbed species or with pit formation during corrosion [33, 34].

Figure 6
figure 6

Nyquist curves determined in NaCl solution for magnesium with different processing histories

The mass loss rate is documented in Fig. 7 for all samples up to immersion times of 6 h and for the as-cast material and the material processed by SPD up to 48 h. Thus, a lower mass loss rate is observed in the material processed by hot-rolling and annealing. The as-cast material exhibits the second lowest rate while the hot-rolled material and the material processed by hot-rolling and ECAP exhibit larger rates. The largest rate of mass loss is observed in the material processed by HPT in the first 6 h. This is in disagreement with the results reported by the potentiodynamic polarization curves and the Nyquist diagrams where the HPT-processed material exhibits higher corrosion resistance. Nevertheless, long exposure for more than 6 h led to a significant decrease in the mass loss rate of the material processed by HPT, and ultimately, this became the condition having the lowest mass loss rate.

Figure 7
figure 7

Mass loss rate determined by the evolution of H2 in NaCl solution for magnesium with different processing histories

Table 1 shows a summary of the grain size, d, the electrochemical potential and current, and the estimated mass loss rate based on the electrochemical experiments using an average hydrogen evolution rate for the first 6 h of immersion. The yield stress, σ y, and elongation to failure, ΔL/L 0%, are also shown in Table 1. It is noted that there is a significant difference between the values of the estimated mass loss rates using the electrochemical tests and the hydrogen evolution tests. This difference was also reported in earlier experiments, and it was shown that the best agreement with the mass loss rate measured by the variation of mass of the sample was obtained by hydrogen evolution [32, 35]. It is worth noting that the HPT-processed material exhibited a corrosion current <10−5 A cm2 and therefore the refinement in grain size is expected to lower the corrosion rate [29]. This is in very good agreement with the decrease in corrosion rate observed after 48 h of immersion as shown in Fig. 7.

Table 1 Summary of grain size, d, yield stress (σ y), corrosion potential (E Corr), corrosion current (I Corr), predicted corrosion rate based on electrochemical testing (ΔW i ) and corrosion rate calculated from the evolution of H2W H ) during the initial 6 h of testing and after 48 h of exposure in 3.5 wt% NaCl solution

It is important to note that there was a change in the overall macroscopic corrosion behavior with the processing conditions. It was noted that localized corrosion occurred in the as-cast material and in the material processed by hot-rolling while there was a more generalized corrosion in the material processed by SPD. The appearances of the corroded surfaces of samples of the as-cast material and the material processed by HPT are shown in Fig. 8 for several different exposure periods up to a maximum of 48 h. It is observed that only a fraction of the surface of the as-cast material shows evidence of corrosion after 6 h of immersion, whereas the whole surface of the HPT-processed material shows this evidence. This is in agreement with the higher corrosion rate observed in the HPT-processed material in the earliest stages of immersion. A longer immersion period led to the formation of a thick layer of corrosion product in the area of localized corrosion in the as-cast material. By contrast, the material processed by HPT exhibited only a thin layer of corrosion products throughout the sample surface even after 48 h of immersion.

Figure 8
figure 8

Appearance of surface of samples from the as-cast material and the material processed by HPT after immersion in NaCl solution for different times

Discussion

The results obtained in this investigation show that the mechanical properties and the corrosion behavior of pure magnesium are significantly affected by the thermo-mechanical processing. A control of these properties, allied to the good biocompatibility, provides an opportunity to use pure magnesium as biodegradable implants with superior performance. It is apparent that the best combinations of properties are attained through processing by SPD.

Mechanical properties

Pure magnesium usually exhibits poor mechanical properties. Specifically, this material exhibits a low yield stress and low ductility in the coarse-grained condition. Conventional thermo-mechanical processing by hot-rolling improves the strength but does not improve the ductility. However, a moderate ductility is required in many applications. For example, coronary stents are plastically deformed in situ and may withstand more plastic deformation during their lifetime. Therefore, the material used in their fabrication must display a reasonable ductility [36]. Also, strength is required for bio-implants with structural functions and this becomes even more important for biodegradable implants since the load-bearing area of the product decreases with time. The present results show that ECAP processing leads to the highest yield stress and also displays a good elongation. The improved strength is attributed to the grain refinement while the good elongation is attributed to texture effects. Earlier reports showed that the processing of magnesium alloys by ECAP can lead to a preferential orientation of grains with the basal planes favorably aligned for tensile deformation [37, 38]. Thus, the present results demonstrate improvements in both strength and ductility in the material processed by ECAP compared to the as-cast and the hot-rolled conditions.

The mechanical properties of the HPT-processed material exhibit an unexpected low strength compared to the coarser-grained counterparts and an exceptionally high elongation for magnesium at room temperature. The decrease in yield strength of magnesium at very fine grain sizes was reported earlier [39, 40], and it was attributed to the onset of grain boundary sliding as a deformation mechanism. Recent reports have shown that fine-grained magnesium can exhibit improved ductility [15] and this is due to a combination of grain boundary sliding and basal slip propagation through grain boundaries having low misorientations [25]. Therefore, HPT processing may be used to produce ductile magnesium with moderate strength. It is worth noting also that the strength of the HPT-processed material is strongly dependent on the strain rate and it may be increased by an appropriate annealing treatment [25].

Cytocompatibility

A previous report documented good cytocompatibility of the eluates of magnesium alloys WE43, WZ21 and ZW21 dissolved in various physiological media. Also, in vivo experiments showed that implants from these alloys degrade and lead to the formation of gas bubbles, but this does not compromise the physiological functionality of the tissue [1]. Similarly, a degradation of implants made of magnesium alloys AZ31, AZ91, WE43 and LAE442 and gas bubble formation was reported previously [3]. The metallic implants were compared to a biodegradable polymer, and the results suggested an osteoblastic response with increased bone mass surrounding the magnesium implants [3]. These reports demonstrate that alloying magnesium with Al and rare earth elements does not compromise the biocompatibility of the material. Also, earlier work demonstrated that changes in the texture of extruded rods of pure magnesium induced no cytotoxicity on a mouse osteoblast cell line by using indirect methods [6]. Additionally, cytotoxicity tests of magnesium-based alloys (Mg–2Ag and Mg–10Gd) and pure magnesium, used as extruded materials, showed that human osteoblasts were mostly alive by LIVE/DEAD staining after 4 or 14 days of exposure and pure magnesium showed moderate cell damage compared with two other alloys studied using these tests [41].

For medical applications, it is extremely important to determine whether the cell behavior is affected by the biomaterials. In this work, a direct contact method was used and both cytotoxic tests MTT and LIVE/DEAD showed clearly that pure magnesium caused no cytotoxic effects on cells. Furthermore, the present results confirm this same result for all processing conditions including when using SPD.

Corrosion behavior

It is apparent that, in addition to the improved mechanical properties, SPD processing improves the corrosion behavior. The electrochemical tests show that the materials processed by ECAP or HPT exhibit higher corrosion potentials compared to their hot-rolled counterpart and a higher impedance compared to the as-cast and the hot-rolled material in an aqueous solution of NaCl 3.5 wt%. These results suggest a higher resistance against pitting in the SPD materials.

In practice, however, the most important observation is the change in the macroscopic corrosion behavior. Magnesium exhibits localized corrosion in the as-cast condition, but HPT processing produces a homogeneous corrosion surface. This is in agreement with the Nyquist diagrams in which the HPT-processed material exhibited the highest polarization resistance without an inductive arc. This result is attributed to the pronounced grain refinement that appears to stimulate the formation of a denser protective layer of corrosion product. It is worth noting also that a decrease in the corrosion rate and an increase in the polarization resistance were observed in an Mg–Y–RE alloy and this was attributed to the grain refinement produced by friction stir processing [8].

An early report described a poorer corrosion resistance in pure magnesium processed by ECAP compared to a squeeze-cast condition [26]. The apparent disagreement with the present results is probably due to the processing conditions and final microstructure. Thus, ECAP processing at 573 K from the cast condition was not effective in refining the grain structure so that grain sizes in the range of ~100–200 µm were produced by ECAP [26]. By contrast, in the present experiments the magnesium was first processed by hot-rolling to achieve a partially refined microstructure and then processed by ECAP to further refine the grain size. It is known that billet failure during ECAP and the final microstructure depends on the initial grain structure [42]. In practice, the initial processing by hot-rolling allows a decrease in the ECAP processing temperature of magnesium without billet failure and this prevents grain growth and thus leads to a finer microstructure. Furthermore, the grain size of ~3.2 μm for the ECAP-processed material in the present experiments was almost two orders of magnitude lower than in the material processed from the cast condition [26] and this changed the corrosion behavior.

A decrease in the corrosion current rate in the NaCl solution with decreasing grain size was reported earlier [14] for magnesium processed by ECAP. In that work, the ECAP processing was carried out with a back-pressure to prevent billet failure and the final grain size was ~2.6 µm. The resistance against corrosion with decreasing grain size was attributed to the increase in grain boundaries with high angles of misorientation that promote a more coherent oxide layer [14]. This hypothesis is in agreement with the reduction in corrosion rate observed in the present experiments in the samples with very fine grain sizes.

Summary and conclusions

  1. 1.

    Samples of CP magnesium in the as-cast condition and processed by hot-rolling, hot-rolling and annealing, hot-rolling and ECAP and HPT were used to evaluate the effect of processing on the mechanical behavior, the cytotoxicity and the corrosion behavior in NaCl solution.

  2. 2.

    Processing by SPD improves the mechanical properties of magnesium. A higher yield strength and ductility were attained by ECAP compared to the as-cast material and the material processed by hot-rolling. Exceptional ductility and moderate strength were achieved by HPT processing. The biocompatibility was not affected either by the processing history or by the grain size of the magnesium.

  3. 3.

    The corrosion rate was strongly affected by the processing history. A lower corrosion potential and reduced polarization resistance were observed after hot-rolling and after hot-rolling and annealing compared to the as-cast material. Material processed by ECAP or HPT exhibited similar corrosion potentials to the as-cast material and the largest polarization resistance. All materials exhibited an inductive arc except after HPT processing which was associated with the development of more uniform corrosion.

  4. 4.

    The material processed by HPT exhibits the formation of an homogeneous layer of corrosion product that protects the material and decreases the mass loss rate after long immersion times.