Abstract
A simulation method was developed for modelling SAXS data recorded on cellulose rich pulps. The modelling method is independent of the establishment of separate form factors and structure factors and was used to model SAXS data recorded on dense samples. An advantage of the modelling method is that it made it possible to connect experimental SAXS data to apparent average sizes of particles and cavities at different sample solid contents. Experimental SAXS data could be modelled as a superposition of a limited number of simulated intensity components and gave results in qualitative agreement with CP/MAS 13C-NMR data recorded on the same samples. For the water swollen samples, results obtained by the SAXS modelling method and results obtained from CP/MAS 13C-NMR measurements, agreed on the ranking of particle sizes in the different samples. The SAXS modelling method is dependent on simulations of autocorrelation functions and the time needed for simulations could be reduced by rescaling of simulated correlation functions due to their independence of the choice of step size in real space. In this way an autocorrelation function simulated for a specific sample could be used to generate SAXS intensity profiles corresponding to all length scales for that sample and used for efficient modelling of the experimental data recorded on that sample.
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Background
Small Angle X-ray Scattering (SAXS) is a versatile technique that can be used to obtain quantitative measurements of the nanostructure in cellulose containing samples (Jakob et al. 1994, 1996; Fratzl 2003; Keckes et al. 2003; Penttilä et al. 2019). The character of cellulose containing samples can span a great variety (Foster et al. 2018), be it cellulose nanocrystals (CNCs), cellulose nano fibrils (CNFs) or cellulose rich pulps, which are used for the preparation of CNCs and CNFs (Foster et al. 2018). In the former case cellulose rich pulps are subjected to acid hydrolysis, normally by use of concentrated sulfuric acid, breaking down the anatomy of the pulp fibre, yielding dispersions of charged cellulose nano-particles (Elazzouzi-Hafraoui et al. 2008; Foster et al. 2018). CNFs are made by mechanical homogenization of cellulose rich pulps or chemically modified cellulose rich pulps (Pääkkö et al. 2007; Saito et al 2007). Water-based dispersions of CNCs and CNFs have been the target of some recently published studies illustrating the capacity of the SAXS technique (Håkansson et al. 2014; Su et al 2015; Phan-Xuan et al. (2016); Geng et al. 2017; Mao et al. 2017; Rosén et al. 2018; Brett et al. 2020).
Recent work points to the generation of a high aspect ratio assembly of 18 parallel β-(1 → 4)-D-glucan polymers during the biosynthesis of cellulose I (Nixon et al. 2016; Vandavasi et al. 2016; Purushotham et al. 2020; Singh et al. 2020). This would give a polymer assembly width of about 2.0 to 2.5 nm. However, in cellulose rich pulps (i.e., after pulping) experimental evidence points to polymer assemblies significantly larger than predicted by the 18-chian model (Wickholm et al. 1998; Pääkkö et al. 2007; Elazzouzi-Hafraoui et al. 2008; Fall et al. 2011; Su et al. 2015). The polymer assembly width in these cases is reported to be in the range of 4 to 5 nm. This seeming conflict can most likely be resolved if the harsh conditions during pulping are taken into consideration. During Kraft pulping, for example, wood chips are treated with high concentrations of alkali and sulfidity at temperatures in the range of 150 to 170 °C for several hours (Sixta et al. 2006). The supramolecular structure of cellulose I before and after pulping need not be the same. In this work the focus is on what we refer to as isolated cellulose, meaning cellulose after pulping, emphasising that it may be distinct from cellulose prior to pulping or other isolation procedures.
Wood pulps are a renewable commodity produced world-wide in large volumes for use in paper, packaging, hygiene products, and textiles. The global production of wood pulps was estimated at 144 million tonnes in 2019 (FAO 2016). Wood pulps are composed of separated anatomical plant fibres enriched in cellulose. The fibre wall of a pulp fibre contains isolated cellulose I in a complex hierarchical arrangement (Fengel and Wegener 1989), with cavities (or pores) resulting from the removal of lignin and hemicelluloses. Wood and wood pulps have been the subject of previous SAXS studies (Jakob et al. 1995; Lichtenegger et al. 1999; Fink. et al. 2004; Jungnikl et al. 2008; Virtanen et al. 2015; Mao et al. 2019).
In this work the high aspect-ratio assemblies of β-(1 → 4)-D-glucan polymers in isolated cellulose are referred to as fibrils. These fibrils can aggregate into larger structures, called fibril aggregates. The lateral and longitudinal dimensions of fibrils and fibril aggregates depend on the source material, the pulping procedure, and the drying history of a cellulose-rich pulp. Fibril aggregates combine into larger morphological features of the fibre wall, eventually forming a fibre (Fengel and Wegener 1989).
Within cellulose isolated from wood, fibrils have lateral dimensions in the range of 3 to 5 nm, and fibril aggregates can be several tens of nanometres depending on the isolation procedure and drying history of the material, Fig. 1.
Pores resulting from the removal of components during pulping can range in size from fractions of a nanometre to several tens of nanometres. Dimensionally, the widths of cellulose fibrils, cellulose fibril aggregates and pores are in the size range addressable by SAXS measurements. SAXS measurements can be performed on both dry and water swollen fibre samples, where the dry and swollen states of the same material show large structural differences, Fig. 2.
One characteristic of cellulose-rich pulps is their fibre saturation point (FSP), which describes the maximum amount of water that can be accommodated by the pore system in the fibre wall, relative to the solids content (Stone and Scallan 1967). For cellulose rich pulps isolated from wood, the FSP has a value typically around 1 (mass of water divided by of mass solids, thus unitless). Effectively, the FSP value describes the maximum ‘dilution’ of the fibre wall solids that can be achieved while maintaining overall fibre structure. This is one crucial feature of cellulose rich pulps that sets it apart from CNCs and CNFs. While CNCs and CNFs samples can be prepared at high dilutions, the fibre wall that has a maximum achievable ‘dilution’, that is comparatively low. The fibre wall of a cellulose rich fibre is held together by strong and abundant interactions between cellulose fibrils. These interactions are strong enough to withstand the swelling pressure when in a water swollen state. In cellulose rich fibres, cellulose fibrils are arranged into a complex hierarchical fibre wall structure, with high a degree of local fibril alignment in a major part of the fibre wall (Fengel and Wegener 1989). The alignment results in strong and abundant interactions between neighbouring fibrils promoting the formation of cellulose fibril aggregates, with an associated distribution in fibril aggregate widths.
In brief, the interior of a cellulose rich fibre wall can be described as a dense network where cavity-sizes, widths, and lengths of the solid segments of the network all are associated with high degrees of variability. As a result, interpreting SAXS data from cellulose rich pulps can be a challenge. Furthermore, strong, and abundant interactions combined with large degrees of variability in the structural features makes it difficult to separate SAXS signals into contributions from form factors and structure factors (Porod 1982) even in the water swollen, most ‘diluted’, case.
The interior structure of a water swollen fibre wall at its saturation point (FSP) is one of the subjects of interest in this work.
In this work, an alternate strategy was attempted for the interpretation of SAXS data recorded on cellulose-rich fibres. Starting from a conceptual model representing the main features of a cellulose-rich fibre wall with abundant interactions between fibrils, SAXS intensity profiles were simulated for different particle and pore sizes. Subsequently, experimental data were modelled as a superposition of simulated SAXS intensity profiles. This way, it becomes possible to interpret the experimental SAXS data in terms of a small set of apparent average particle and apparent average pore sizes. The approach used in this work is, in some respects, like the work presented by Debye (Debye 1957). However, one advantage of the presented simulation method is that no explicit assumption of particle or cavity shape was necessary. Results from modelling of experimental data are presented and CP/MAS 13C-NMR data are supplied for comparison.
Experimental
Samples
The sample materials used were pre-hydrolysed bleached softwood soda pulp (SWP), eucalyptus sulphite dissolving pulp, 96α (HWP) and cotton linters (Lint). All sample materials were initially dry. Dry samples were used after being exposed to ambient conditions for several days. Water swollen samples were placed in an excess of deionized water overnight before sample preparation and measurement.
Carbohydrate composition
Carbohydrate composition was determined according to SCAN-CM 71:09 using a high-performance anion-exchange chromatography system, Dionex ISC-5000, coupled to a CarboPac PA1 (250 mm × 4 mm i.d.) column (Dionex, Sweden) and a pulsed amperometric detector (HPAEC-PAD). The uncertainty for the relative glucose content is ± 20%.
Fibre saturation point (FSP)
Measurements were conducted in a manner similar to that of Stone and Scallan (Stone and Scallan 1967), but using only one high molecular mass dextran (Dextran 1500–2800, CAS No. 9004-54-0). Water swollen samples with a known solids content were mixed with a dextran solution of known concentration (approximately 1%, dextran mass/solution mass) in deionized water, approximately one (1) mass unit of wet sample mass being mixed with three (3) mass units of dextran solution. After mixing, the sample was stored in a sealed vessel at room temperature for three (3) days to equilibrate. A liquid sample was subsequently taken and filtered through a Puradisc syringe filter (Whatman, Maidstone, UK) equipped with a 0.45 µm polytetrafluoroethylene membrane in a polypropylene housing (VWR International AB, Stockholm, Sweden). The concentration of dextran in the sample was determined using a calibration curve established for the optical rotation of polarized light measured using a Polartronic M100 Touch polarimeter (Schmidt + Haensch GmbH & Co., Berlin, Germany) operating at 589 nm, with a resolution of 0.001° (angular degree) and a precision of ± 0.005° at 589 nm. The calibration curve was computed using three dextran concentrations: approximately 0.5, 1.0 and 1.5% (dextran mass/solution mass), covering the range of all measurements. Dynamic light scattering was used to determine the hydrodynamic diameter of the dextran molecules at high dilution in deionized water (Zetasizer ZEN3600; Malvern Instruments Ltd., Malvern, UK), using a He–Ne 4.0 mW, 633 nm laser and a detector angle of 178°. The hydrodynamic diameter of the dextran molecules was found to be 97 ± 2 nm with a polydispersity index of 0.2, measured at a dextran concentration of 0.15 g per L solution. Based on the determined size of the dextran, the results obtained for the FSP were interpreted as representing liquid contained in pores smaller than approximately 97 nm in diameter. The FSP value is expressed as the unitless ratio of the mass of pore water to the mass of dry solids (g/g).
SAXS
X-ray measurements were performed on an Anton Paar SAXSpoint 2.0 system (Anton Paar, Graz, Austria) equipped with a Microsource x-ray source (Cu Kα radiation, wavelength 0.15418 nm) and a Dectris 2D CMOS Eiger R 1 M detector with 75 by 75 μm pixel size. All measurements were performed with a beam size of about 500 μm in diameter, at a sample stage temperature of 25 °C with a beam path pressure at 1–2 mBar. For SAXS measurements, the sample to detector distance (SDD) was 562 mm. Samples were mounted in the sample holder as shredded pulp (dry) or re-slushed pulps (water swollen). No pulp sheets were used, trying to prevent any preferential fibre orientation. Water swollen samples were mounted on a Multi-paste Holder mounted on a Heated Sampler and a VarioStage (Anton Paar, Graz, Austria). Water swollen samples were kept between Kapton foils in hermetically sealed compartments and were not exposed to vacuum during measurement. Dry samples were mounted on a Solids Sampler Holder mounted on a VarioStage (Anton Paar, Graz, Austria). The dry samples were exposed to the vacuum in the beam path. For dry sample, 6 frames each of 5 min duration were recorded, giving a total measurement time of 30 min per sample. For wet samples 10 frames of 6 min duration were recorded, giving a total measurement time of 1 h per sample. For all samples, the transmittance was determined and used for scaling of the scattering intensities. For wet samples, scattering data recorded on deionized water with the same experimental setup was used for background subtraction, an arbitrary scaling of the water signal was used. Binning was used to generate graphs with between 500 and 510 data points, which were used for graphs and modelling. The software used for instrument control was SAXSdrive version 2.01.224 (Anton Paar, Graz, Austria), and post-acquisition data processing was performed using the software SAXSanalysis version 3.00.042 (Anton Paar, Graz, Austria).
CP/MAS 13C-NMR
Cross-Polarization Magic Angle Spinning Carbon-13 Nuclear Magnetic Resonance Spectra. All samples were packed uniformly in a zirconium oxide rotor. Water swollen samples had a water content of 40% to 60%. The CP/MAS 13C-NMR spectra were recorded in a Bruker Avance III AQS 400 SB instrument operating at 9.4 T. All measurements were carried out at 295 (± 1) K with a magic angle spinning (MAS) rate of 10 kHz. A 4-mm double air-bearing probe was used. Data acquisition was performed using a cross-polarization (CP) pulse sequence, i.e., a 3.15 microseconds proton 90-degree pulse, 800 microseconds ramped (100–50%) falling contact pulse, with a 2.5 s delay between repetitions. A SPINAL64 pulse sequence was used for 1H decoupling. The Hartmann-Hahn matching procedure was based on glycine. The chemical shift scale was calibrated to the TMS-scale (tetramethylsilane, (CH3)4Si) by assigning the data point of maximum intensity in the alpha-glycine carbonyl signal to a shift of 176.03 ppm. 4096 transients were recorded on each sample leading to an acquisition time of about 3 h. The software for spectral fitting was developed at Innventia AB and is based on a Levenberg–Marquardt algorithm (Larsson 1997). All computations were based on integrated signal intensities obtained from spectral fitting (Wickholm 1998). The errors given for parameters obtained from the fitting procedure are the standard error with respect to the quality of the fit.
Computations
All Simulations were performed using software written in C + + utilizing parallelization. Simulations were executed on desktop PC computers, operating system Microsoft Windows® 10, running multi-core CPUs (AMD Ryzen® 7 3700X or AMD Ryzen® 9 3900X). Typical simulation times were between one to one and a half hours, depending on input parameters. Computational details are given in Supplementary Information (SI).
Results and discussions
For each sample the identity, relative glucose content, fibre saturation point (FSP) and the corresponding volumetric fill factor is given in Table 1. For the water swollen samples the FSP measurements were used to determine the volumetric fill factor, a necessary input for the simulation of relevant SAXS intensity profiles.
For comparison purposes, CP/MAS 13C-NMR spectra were recorded on the water swollen samples. Estimates of the average lateral fibril dimension (LFD) and the average lateral fibril aggregate dimension (LFAD) from CP/MAS 13C-NMR spectra, based on the method by Larsson and Wickholm (Larsson et al. 1997; Wickholm et al 1998) are given in Table 2.
Small angle X-ray data was recorded on dry and water swollen samples and the recorded SAXS data was modelled using a simulation model described in detail in the Supplementary Information (SI). Here only a brief account of the main features of the simulation model are given.
The simulation of SAXS intensity profiles was based on a conceptual representation of the distribution of cellulose fibrils and fibril aggregates in the fibre wall, which is illustrated in Fig. 3. The model is conceptual in the sense that it was only used as a method to design the algorithm used for generating electron density paths. One feature of this modelling strategy was that no explicit particle or cavity shape was assumed.
Once a sufficient number of electron density paths were simulated, in the order of 108, discrete versions of the spatial correlation function (SCF) and the pair distance distribution function (PDDF) were calculated and subsequently simulated SAXS intensity profiles, Ik(q) in Equation [1], were generated. The modelling of experimental SAXS data, IEXP(q), was performed by superposition of simulated SAXS intensity profiles Ik(q) weighted by \({w}_{k}\), with the addition of a modelling parameter describing any instrument background intensity \(b\):
The advantage of the simulation method is that it makes it possible to associate each simulated intensity profile with an apparent average particle size (AAPS) and an apparent average cavity size (AACS), connecting each intensity profile to a length scale characteristic of the structures in the sample material. Here, the concept of cavity was used to describe interstitial spaces between solid particles whether filled with water or evacuated. For all samples used in this study, three intensity components (six adjustable model parameters plus one background intensity) were used to model the experimental SAXS data.
One feature of the numerical simulation is that the generation of the SCFs is performed without any implied length scale (i.e., the generation of a SCF has no explicit x-axis). The numerically generated SCF is a real-valued vector with vector elements; SCF[0], SCF[1], …, SCF[N]. The length scale of a SCF (i.e., the length scale increment associated with a vector index increment (Δxk)), was applied after the generation of the SCF. All simulated intensity components used for modelling experimental data from a certain sample were generated with the same volumetric fill factor, relevant to that sample. Since the generation of the SCF is the most time-consuming step of the simulation, a SCF generated for a certain set of input parameters (material characteristics) can be rescaled to different length scales and subsequently used to calculate several SAXS intensity profiles in order to model experimental SAXS data recorded on a sample with those material characteristics.
Figure 4 shows the results from modelling SAXS data recorded on dry samples and Fig. 5 shows the results from modelling SAXS data recorded on the corresponding water swollen samples. Modelling parameters are shown in Table 3 (dry samples) and Table 4 (water swollen samples).
The values of the weights for the three simulated superposition components (I1, I2, and I3 in Tables 3 and 4) used to model the recorded SAXS data are shown in Fig. 6. Although the length scales (Δxk in Tables 3 and 4) are not identical between samples, the three superposition components are coarsely viewed as representing the abundance of larger (I1), intermediate (I2) and smaller (I3) structural features in the samples.
As illustrated in Fig. 7 the presence of both cellulose fibrils and fibril aggregates forms the basis of obtaining multiple components when fitting the SAXS data. For the samples the fitting components I2 and I3 (Table 4) were interpreted as corresponding to the length scales between fibril aggregates and cellulose fibrils (A and F in Fig. 7), respectively. Simulating the intensity components used for modelling experimental data, the volumetric fill factor was a necessary input. For the water swollen samples the volumetric fill factor was determined from FSP measurements. For the dry samples, the volumetric fill factor cannot be determined by FSP measurements since it implies swelling of the sample, thus the volumetric fill factor was arbitrarily set to a value of 0.9, representing a dense but not a completely cavity free sample material.
In Fig. 6, the three dry samples SWP, HWP and Lint all showed large dominating structures, as modelled by the I1 components, that gave a considerable signal intensity contribution in the observable q-range. In all the investigated dry samples the largest relative component weight (wk) was observed for the I1 components. This agreed with expectations, as cellulose fibrils aggregate into larger structures as a consequence of drying, contributing to hornification (Krässig 1993).
Less abundant smaller structures were observed when modelling experimental SAXS intensities of the dry samples. The AAPS corresponding to the intensity component I2 were found to be in a size range similar to the size range of the LFAD measured by CP/MAS 13C-NMR on water swollen samples, Table 2, though no direct correlation between samples was found.
The AAPS related to the intensity component I3 showed the presence of particles larger than the LFD measured by CP/MAS 13C-NMR on water swollen samples. One possible reason for this is illustrated in Fig. 8. During drying intimate local aggregation of fibrils could lead to local removal of cavities (electron density contrast) between fibrils, yielding SAXS AAPS representing partial fibril aggregates. One interesting finding is that all modelling results of the SAXS data of dry samples contained an I3 component, associated with AAPS, significantly smaller than the LFAD (CP/MAS 13C-NMR, water swollen samples) and AACS values in the range of 1 nm. The I3 component predicted by the modelling was interpreted as the existence of small-scale porosity of the cellulose structure also in the dry state, consistent with the materials known ability to rapidly re-swell. Further, the lack of correlation between the I3 AAPS for the dry samples and LFD obtained by CP/MAS 13C-NMR measurements on water swollen samples, could be explained by a larger compliance during drying of thinner fibrils. In the SWP and HWP samples, fibrils may make more intimate fibril-to-fibril contacts than the thicker, more rigid, Lint fibrils. The Lint samples showed more similar AAPS I3-values in both the dry and the water swollen samples.
In cases where intimate proximity between fibrils reduces the electron density contrast to the point where a SAXS measurement may not distinguish the width of individual fibrils, distinct fibril surface polymer conformations may still be present, allowing for CP/MAS 13C-NMR to distinguish fibrils also in the dry samples. As shown in Fig. 9 the signal positions interpreted to originate from carbon-13 nuclei at the C4 and the C6 positions of the anhydroglucose units in fibril surface polymers occur at the same average positions in spectra recorded on dry and water swollen samples, though significantly broadened in the cases of dry samples.
For the water swollen samples SAXS and CP/MAS 13C-NMR was used for nano-structural characterization of the cellulose rich pulp samples. The differences in the principles of operation of SAXS and CP/MAS 13C-NMR opens for a possibility to obtain complementary information when applying the two techniques to the same sample. Specifically, that the modelled I3 components, interpreted to be related to size of lateral fibrils dimensions, is related to the LFD obtained from CP/MAS 13C-NMR. Similarly, the I2 components in the water swollen samples is interpreted to be related to the lateral aggregate dimensions and thus related to lateral fibril aggregates dimensions (LFAD) obtained from CP/MAS 13C-NMR.
Common to all water swollen samples is an increased abundance of smaller structural features as a consequence of swelling, compared with their dry counterparts (Fig. 6.). This agrees with expectations in that swelling increases the specific surface area and increases the abundance and size of cavities in cellulose rich fibres. This is accompanied by an increased electron density contrast at smaller length scales. In the case of water swollen samples, SAXS modelling results showed a significant reduction of the intensities originating from the I1 component, compared with their dried counterparts (Fig. 6 and Tables 3 and 4). For intensity components I2 and I3 in Table 4, the ranking of the samples’ AAPS was in the order Lint > SWP > HWP, in agreement with the sample ranking based on the CP/MAS 13C-NMR LFD and LFAD measured on water swollen samples (Table 2). Consistently, the average apparent cavity size, AACS, was found to be larger for the modelled I2 and I3 components in the water swollen samples, compared with their dry counterparts.
For the water swollen samples, modelling of SAXS results showed that the AAPS for the I2 intensity components (Table 4) was consistently smaller than the corresponding CP/MAS 13C-NMR LFAD measurements (Table 2). One interpretation of this observation is that the SAXS measurements can detect cavities within cellulose fibril aggregate, cavities that the CP/MAS 13C-NMR measurements could not distinguish. Some support for this interpretation can be found in previous results obtained by NMR relaxometry data (Larsson 2017). Specifically, probing the cellulose specific surface area (particle surface-to-volume ratio) by 2H-relaxation measurements showed results between the high limit (all fibril surfaces exposed by swelling) and the low limit of specific surface area (only fibril aggregate surfaces exposed by swelling) obtainable from CP/MAS 13C-NMR measurements. This is consistent with the hornification behaviour of cellulose if part of the structures illustrated in the right-hand panel of Fig. 8 remain after re-swelling in water, resulting in a non-compact structure inside fibril aggregates (Fig. 10).
The SWP and HWP samples were produced by two different isolation procedures. The SWP was produced by an alkaline pulping process, while the HWP was produced by a comparatively more acidic pulping process. This may be an explanation for the differences observed in the SAXS modelling results for the two samples.
Conclusions
A method was developed for modelling SAXS data recorded on dense two-component systems with abundant interactions and was independent of the establishment of form factors and structure factors. Experimental SAXS data, from cellulose rich pulps, could be modelled using a limited number of simulated intensity components, and gave results, including apparent average particle sizes (AAPS), in qualitative agreement with CP/MAS 13C-NMR data recorded on the same samples. In the case of water swollen samples, SAXS modelling results and NMR data agreed on the ranking of particle sizes. The time necessary for simulations could be reduced by the rescaling of simulated autocorrelation functions, due to their independence of the choice of real space step size. In this way a single autocorrelation function simulated for a specific sample could be used to generate SAXS intensity profiles corresponding to all length scales for that sample and used for efficient modelling of experimental data.
Availability of data and material
Can be supplied by corresponding author on request.
Code availability
Can be supplied corresponding author on request.
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Acknowledgments
PT Larsson gratefully acknowledges ‘Stiftelsen Nils och Dorthi Troëdssons forskningsfond’ for funding this project by granting the application 943/18, Development of interpretation models for Small Angle X-ray Scattering measurements of cellulose materials.
Funding
Open access funding provided by RISE Research Institutes of Sweden. ‘Stiftelsen Nils och Dorthi Troëdssons forskningsfond’ are gratefully acknowledged for funding; application 943/18, Development of interpretation models for Small Angle x-ray Scattering measurements of cellulose materials.
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P.T.L.: Idea, application for funding, planning of work, sample selection and supply, programming, and program development, performing numerical simulations, writing manuscript. J.S.-S.: experimental work, FSP, scattering and CP/MAS13C-NMR measurements and post-acquisition processing of data. S.R.: Scientific discussions during theoretical development and discussions of simulation results, input on manuscript. D.S.: Scientific discussions during theoretical development and discussions of simulation results, input on manuscript.
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Larsson, P.T., Stevanic-Srndovic, J., Roth, S.V. et al. Interpreting SAXS data recorded on cellulose rich pulps. Cellulose 29, 117–131 (2022). https://doi.org/10.1007/s10570-021-04291-x
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DOI: https://doi.org/10.1007/s10570-021-04291-x