Abstract
We present a centrifugal microfluidic system for precise cell/particle sorting using the concept of counterflow centrifugal elutriation (CCE). A conventional CCE system uses a rotor device incorporating a flow-through separation chamber, in which the balance of centrifugal and counterflow drag forces exerted on particles is gradually shifted by changing the flow rate and/or the rotation speed. In the present system, both the centrifugal and the fluid forces are generated through microdevice rotation in order to significantly simplify the setup of the conventional CCE. In addition, the density gradient of the medium is employed to elute particles/cells of different sedimentation velocities stepwise from the separation chamber instead of changing the rotation speed. We successfully separated polymer particles with diameters of 1.0–5.0 μm using a branched loading channel for focusing particles to the center of the separation chamber. We also demonstrated the sorting of blood cells for biological applications. This system may provide a versatile means for cell/particle sorting in a general biological laboratory and function as a unit operation in various centrifugal microfluidic platforms for biochemical experiments and clinical diagnosis.
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1 Introduction
Cell separation is one of the most important applications of microfluidic technologies, because microchannel structures are suitable for manipulating biological particulates with sizes similar to the microchannel dimensions. Various types of microfluidic cell sorters have been developed that have achieved continuous cell separation using a stable laminar flow profile formed inside microchannels (Pamme 2007). Various physicochemical properties of cells were used to separate cells, such as size (Yamada and Seki 2005; Davis et al. 2006), density (Huh et al. 2007; Morijiri et al. 2011), surface markers (Nagrath et al. 2007), deformability (Hou et al. 2010), and shape (Sugaya et al. 2011). These microfluidic cell sorters enable highly accurate cell separation in many applications, from blood cell sorting to selective enrichment/removal of stem cells or cancer cells, using relatively simple experimental operations. However, most of these techniques require the simultaneous introduction of multiple fluids with and without cells, and so outer pressure-driven pumping devices are needed. Pumping devices can hinder the wide availability of microfluidic cell sorters for general biological experiments and their integration into a compact setup.
Centrifugal pumping systems have recently drawn great attention as a means for driving fluids in integrated bioassay systems. In centrifugal microfluidics, the artificial gravity field intrinsically drives a pumping force without actuation apart from a rotary drive (Ducrée et al. 2007; Gorkin et al. 2010), suitable for operating multiple fluids in parallel. In addition, one can accurately control the pumping speed by precisely adjusting the rotary drive rotation speed. Moreover, rotation equipment such as a centrifugal device is commonly used in biological laboratories, which can be adopted for centrifugal microdevices. Due to these advantages, researchers have not only developed various types of microfluidic components for fluid manipulation, such as batch mode fluid mixing (Grumann et al. 2005), fluid switching (Kim et al. 2008), and active or passive valves (Duffy et al. 1999; Brenner et al. 2005; Kim et al. 2008; Gorkin et al. 2012), but have also proposed integrated chemical/biological analysis systems utilizing centrifugal microfluidics (Duffy et al. 1999; Steigert et al. 2006; Cho et al. 2007; Lee et al. 2009; Siegrist et al. 2010). However, cell-sorting systems based on centrifugal microfluidics have only been reported for blood separation into plasma and cells (Haeberle et al. 2006) and density-based particle sorting (Morijiri et al. 2011). A robust system for cell sorting into multiple fractions using centrifugal microfluidics would facilitate their wider usage for biological experiments and clinical diagnosis. In addition, such a system would be beneficial as a unit operation for integrated microfluidic devices driven by centrifugal manipulations.
Counterflow centrifugal elutriation (CCE) is a versatile technique for sorting cells into multiple fractions based on sedimentation velocity (Bauer 1999). In a CCE system, a buffer flow is continuously pumped through a channel systems integrated with a 3D cone-shaped flow-through separation chamber rotating as a part of a rotor in a centrifuge. Once a cell suspension is injected into the channel system, cells are loaded into the rotating separation chamber and then subjected to the centrifugal force in an outward direction and to the fluid force in an inward direction. The cone-shaped geometry of the separation chamber generates a gradient in the fluid force and therefore larger- and/or higher-density cells are retained in a narrower region of the chamber with a relatively high flow speed, where the centrifugal and fluidic forces are balanced. In contrast, smaller- and/or lower-density cells are retained in the wider region. Gradually changing the balance between the centrifugal and fluid forces by changing pumping flow rate and/or rotation speed enables the stepwise elution of the cells mainly based on size and density. CCE systems have widely been used in biological experiments, such as the separation of blood cells (Wahl et al. 1984; Faradji et al. 1994; Gibbs et al. 2008), isolation of stem or progenitor cells (Uchida and Weissman 1992; Overturf et al. 1999), and synchronization of cell cycles (Donaldson et al. 1997). Although a conventional CCE system requires expensive and highly complicated instruments such as a flow-through channel-integrated rotor and a flow rate–adjustable pump, it is a powerful technique for achieving precise cell separation into multiple fractions.
In this study, we present a microfluidic cell-sorting system that enables sedimentation velocity-based cell separation by implementing the mechanism of CCE, but with a much simpler experimental setup and operation. The most remarkable advantage of the present system is that both the centrifugal force and the fluid flow are generated by microdevice rotation, and so a flow channel-integrated rotor system is not required as in a conventional CCE. In addition, in order to gradually shift the retention positions of particles/cells in the separation chamber, a density-gradient elution scheme has been proposed. We demonstrated the separation of microparticles with sizes of 1–5 μm and achieved blood cell sorting with this microfluidic CCE system.
2 Principle
The principle of a microfluidic CCE is shown in Fig. 1. Unlike a conventional CCE, in which a 3D cone-shaped separation chamber is used, a planar wedge-shaped chamber is employed here. First, the entire microchannel network is filled with a medium of relatively low density. Then a particle suspension with the same fluid density is dropped into the inlet reservoir. Particles are loaded into the separation chamber by generating fluid flow via device rotation instead of pressure-driven pumping devices (Fig. 1a). In the separation chamber, particles are subjected to the centrifugal force in an outward direction and to the fluid force in an inward direction simultaneously, as in a conventional CCE. At a given rotation speed, the centrifugal force near the entrance of the separation chamber is higher than that near the exit, depending on the distance from the center of rotation. The fluid force (~flow rate) near the entrance is also higher than that near the exit, depending on the cross-sectional area of the chamber. Therefore, a particle with a specific sedimentation velocity retains its position at a specific point in the separation chamber depending on particle size, shape, and density, where the centrifugal and fluid forces are balanced (Fig. 1b). Particles with very small sizes and/or low densities do not remain in the chamber and flow through the channel system toward the outlet. Introducing a fluid with a higher density into the microchannel decreases the centrifugal force on the particles without significantly changing the flow rate, resulting in the stepwise elution of particles based on the sedimentation velocity (Fig. 1c).
In order to effectively focus particles into the center of the separation chamber, we employed a branched loading channel as shown in Fig. 1a. At the branch point, fluid flow is almost equally split into two streams and recombined before entering the separation chamber. Particles tend to flow near the outer sidewall in the loading channel because of the centrifugal force, and so particles selectively flow through one of the two branches. As a result, particles are focused to the center of the separation chamber due to the centrifugal force and the presence of particle-free fluid flow.
We perform a simple theoretical estimate of these two forces in the separation chamber. The centrifugal force applied to a spherical particle in the rotating chamber, F c, is:
where D p is the particle diameter, ρ p and ρ f are the densities of the particle and the fluid, respectively, r is the particle position from the center of rotation, and ω is the angular velocity of rotation. The fluid drag force on a particle, F d, is given by the following equation when Re is sufficiently small (Re < 1) (Kirby 2010):
where η is the fluid viscosity and U(r) is the (average) flow velocity at a point r in the separation chamber. U(r) is determined by the total volumetric flow rate through the channel system, Q, and the cross-sectional area of the separation chamber at a point r, S(r), and expressed as follows:
where ΔP is the pressure drop across the fluid inside the microchannel generated by the device rotation, and R whole is the hydrodynamic resistance of the entire microchannel. The pressure drop ΔP is expressed as follows (Ducrée et al. 2007):
where r 1 and r 2 are the distances from the center of rotation to the inlet and outlet reservoirs, respectively, and r mean is the distance between the center of rotation and the mean radial point of the fluid inside the microchannel. The hydrodynamic resistance R whole is given by the sum of the hydrodynamic resistances of the rectangular microchannel segments, R seg, expressed as follows (White 2006):
where l 1 and l 2 are either the width or the depth (l 1 is the larger of these two values), and L is the length of the microchannel segment. A particle is retained at a certain point r in the separation chamber, where F c = F d. In Eqs. (1) and (2), both of these forces are proportional to the square of the angular velocity ω and are not a function of fluid viscosity η, suggesting that these factors do not affect the retention positions of particles.
3 Experimental
3.1 Microchannel fabrication and design
Polydimethylsiloxane (PDMS) microfluidic devices were fabricated using standard soft lithography and replica-molding techniques as described elsewhere (Morijiri et al. 2011). Three types of microchannel designs (Microchannels I, II, and III) and a photograph of a microdevice are shown in Fig. 2. Depths of Microchannels I, II, and III were ~23 μm, ~23 μm, and ~27 μm, respectively. The diameters of inlet and outlet reservoirs were 2–6 mm and the depth was ~2 mm. Each inlet/outlet reservoir was partially covered by a small lid composed of a thin PDMS membrane (~500 μm in thickness) in order to prevent the fluid from spilling out of the reservoirs during the device rotation.
The wedge-shaped separation chambers were so designed that larger/higher-density particles retain at the narrower region near the entrance, while smaller/lower-density particles retain at the wider region. The width of the widest region of the chamber was 5 mm for all microchannels, where the flow rate is significantly lower than that near the chamber entrance. For example, it was expected that spherical particles larger than ~2 μm would retain in the separation chamber of Microchannels I and II, when the densities of the fluid and particles are 1.00 and 1.05 g cm−3, respectively.
3.2 Experimental procedure
In particle separation experiments, fluorescent polystyrene microbeads with a diameter of 1.0, 3.0, or 5.0 μm and density ρ p of 1.05 g cm−3 (B0100 (blue), R0300 (red), or G0500 (green), Duke Scientific Corp., CA, USA) were used. Microbeads were suspended in a 0.5 % (w/v) Tween 80 aqueous solution (ρ f = 1.00 g cm−3). In all experiments, the initial concentrations of 1.0, 3.0 and 5.0-μm particles were 1.8 × 105, 2.0 × 104, and 7.0 × 103 μL−1, respectively. Before conducting separation experiments, the entire microchannel was hydrophilized by O2 plasma, followed by the introduction of the solution without containing particles in order to fill the entire channel. Then the solution in the inlet reservoir was replaced with 5–20 μL of the particle suspension, and the device was rotated on a spinning device (IH-D7, Mikasa Corp., Japan). After a certain period of time, the device rotation was stopped, and the openings of the inlet and/or outlet reservoirs were reversibly sealed by thin PDMS membranes, in order to prevent the flow generation inside the microchannel system during observation. The particle positions were observed using an inverted microscope (IX-71, Olympus Corp., Japan) and a CCD camera (DP72, Olympus). After recovering the particles retained in the outlet reservoir by pipetting, particles were counted by using a hemocytometer. Then a buffer solution with the same or higher density was introduced into the inlet reservoir, and the rotation operation was repeated. As a high-density buffer solution, we employed aqueous solutions of cesium chloride. The densities of 2.7 and 5.4 % (w/v) CsCl solutions were 1.02 and 1.04 g cm−3, respectively.
For blood cell separation, peripheral blood was obtained from a healthy volunteer by using a finger-puncture device. The cell suspension was prepared by diluting 10 μL of whole blood with 490 μL phosphate buffered saline (PBS) containing 0.1 % (w/v) bovine serum albumin. This solution was also used as the buffer solution. Leukocytes were selectively labeled by adding 0.1 mg mL−1 Hoechst 33342 dye (Invitrogen Corp., CA, USA) into the cell suspension. As a medium of higher density, Lymphoprep (ρ f = 1.077 g cm−3; Cosmo Bio Co. Ltd., Tokyo, Japan) was used in order to elute the retained cells from the chamber.
4 Results and discussion
4.1 Particle focusing using a branching structure
First, we examined the effect of the branched loading channel on particle focusing in the separation chamber. Particle behaviors in two types of microdevices (Microchannels I and II) were compared using 5.0-μm particles. For Microchannel I, which did not have a branching channel (Fig. 2a), we observed a severe accumulation of particles on the lower sidewall after rotating for 1,200 s at 1,500 rpm (Fig. 3a). The majority of the introduced particles accumulated at ~1 mm from the entrance. This accumulation was caused by the centrifugal alignment of particles to the outer sidewall in the loading channel. The particles did not move further because the centrifugal and fluid forces near the sidewall were not equal and opposite, due to the expanding structure of the separation chamber. This accumulation made it difficult to achieve particle retention at different positions according to size/density.
In order to solve this accumulation problem and fully exploit the effects of the two forces in the separation chamber, a microchannel with a branched loading channel (Microchannel II) was designed and fabricated as shown in Fig. 2b. Since the dimensions (width, depth, and length) of the two branches were equal, the introduced fluid flow would be equally divided into two streams and recombined just before entering the separation chamber. Figure 3b shows the 5.0-μm particles being introduced into the separation chamber after rotating for 900 s at 1,500 rpm. The initial positions of particles near the chamber entrance were almost perfectly focused at the center because of the equally divided and recombined streams and the particle alignment on the outer sidewall just before entering the confluence [Line (3) in Fig. 3b]. We observed that ~90 % of the particles were located between 3 and 6 mm from the chamber entrance. Particle positions were gradually dispersed after entering the chamber [Lines (1) and (2)], and ~5 % of particles were located on the sidewalls. This dispersion in the width direction can be attributed to particle diffusion caused by the Brownian motion, together with the imbalanced fluid drag and centrifugal forces; when the particle position deviates a little from the centerline of the chamber, this replacement would be enhanced by the centrifugal force applied in an oblique direction. In addition, some particles on the sidewall moved toward the entrance of the chamber because of the significantly lower flow rate present near the sidewalls. However, we confirmed that a simple branching structure greatly improved particle focusing to the center of the separation chamber, which is a prerequisite for conducting stepwise elution of particles. The 5.0 μm polystyrene particles used here flowed on the bottom surface of the microchannel due to gravity, resulting in a relatively narrow distribution of the particle positions despite the presence of a parabolic flow-rate distribution in the depth direction.
4.2 Effects of rotation speed and fluid viscosity
Unlike a conventional CCE, the present system does not independently control the fluid and the centrifugal forces, since both are simultaneously generated by the centrifugal rotation of the device. We first examined the effects of the rotation speed on the retention positions of 5.0-μm particles using Microchannel II, which is the most important factor for operation. The rotation speed was changed from 1,000 to 3,000 rpm. Rotation period was also changed depending on the rotation speed, because volumetric flow rate is proportional to the square of the rotation speed. Initially, the particle suspension was introduced into the inlet reservoir and the device was rotated for 300, 100, and 100 s for rotation speeds of 1,000, 2,000, and 3,000 rpm, respectively. Then, 0.5 % (w/v) Tween 80 aqueous solution was introduced, and the device was rotated for 2,100, 600, and 300 s for the same sequence of rotation speeds.
The results are shown in Fig. 4a. Although the flow rates for 2,000 and 3,000 rpm were expected to be four and nine times faster than that for 1,000 rpm, respectively, ~85 % of the introduced particles in the chamber were retained between 3.5 and 5.5 mm from the entrance of the chamber for all conditions after rotation. The average retention positions ± standard deviation (SD) of particles from the chamber entrance were 4.8 ± 0.5, 4.1 ± 0.8, and 4.1 ± 0.9 mm, for rotation speeds of 1,000, 2,000, and 3,000 rpm, respectively. Therefore, retention positions were not significantly affected by the rotation speed (Fig. 4a), consistent with the theoretical estimate above that the increase in angular velocity increases both centrifugal and fluid forces, which cancel each other. Thus, accurate control of rotation speed is not necessary for particle retention and separation, unless the flow rate becomes extremely high or low.
Next, we examined the effect of fluid viscosity on particle retention. Viscosity changes with temperature, and so a cell-sorting system unaffected by viscosity is highly versatile and beneficial for wider applications. We changed the viscosity of the medium to 1.13, 1.49, and 2.43 mPa s by adding 2.0 % (w/v) polyethylene glycol (PEG) with different molecular weights of 1,000, 6,000, and 35,000, respectively. The particle suspension was introduced at a rotation speed of 2,000 rpm. The same buffer without containing particles was subsequently introduced at the same rotation speed. As a result, ~88 % of the particles were retained in the chamber region between 3.5 and 5.5 mm from the entrance, as shown in Fig. 4b. The positions of the particles from the chamber entrance (mean ± SD) were 4.5 ± 0.7, 4.4 ± 0.7, and 4.1 ± 0.7 mm, for viscosities of 1.13, 1.49, and 2.43 mPa s, respectively. Therefore, fluid viscosity did not have a significant effect on the separation of particles. This result is also consistent with our theory that both the centrifugal and the fluid forces are independent of the viscosity, showing the robustness of the present system against the operation conditions such as temperature.
4.3 Separation of particle mixture
We demonstrated the separation and individual recovery of a particle mixture of three different sizes. Since the retention positions of particles were not affected by the rotation speed and fluid viscosity, we employed a density gradient to shift the balance of the centrifugal and fluid forces. From the theoretical estimate given previously, an increase in the fluid density reduces the centrifugal force F c, but does not affect the fluid drag force F d, achieving a stepwise elution of particles. We used aqueous solutions of CsCl as a high-density fluid, which is generally used for density-gradient centrifugation. Microchannel II was rotated at 1,500 rpm for this experiment.
The retention and elution behaviors of particles are shown in Fig. 5, and the particle recovery results are shown in Fig. 6. During the first rotation for 300 s, 1.0-μm particles flowed through the channel system to the outlet because the centrifugal force on these small 1.0-μm particles was too low. On the other hand, 3.0 and 5.0-μm particles were retained in the separation chamber (Fig. 5a). After introducing a low-density buffer solution into the channel system 3 times, almost all of the 1.0-μm particles were recovered from the outlet, whereas 3.0 and 5.0-μm particles were retained in the chamber at ~5.3 and ~4.4 mm from the entrance, respectively (Fig. 5b). After introducing a higher-density buffer [ρ f = 1.02 g cm−3; 2.7 % (w/v) CsCl and 0.5 % (w/v) Tween 80 aqueous solution], particle positions shifted inward, and we achieved the selective elution of the 3.0-μm particles (Fig. 5c, d). The remaining 5.0-μm particles were finally eluted from the chamber by increasing the fluid density to 1.04 g cm−3 [5.4 % (w/v) CsCl and 0.5 % (w/v) Tween 80 aqueous solution], resulting in the separation of microparticles according to size (Fig. 5e). As shown in Fig. 6, we successfully demonstrated the separation of 1.0, 3.0, and 5.0-μm particles by simply changing the fluid density stepwise. The ratio of the 3.0-μm particles in Fraction 7 was ~30 %, which was due to the elution of the accumulated 3.0-μm particles on the sidewalls as observed in Fig. 5c, d. Although this demonstration took a relatively long period of time for fluid transportation and particle recovery, the required time could be further shortened by increasing the rotation speed, which does not significantly affect the separation efficiencies. Also, we manually introduced fluids with different densities and manually recovered the output samples, but a further improvement would be possible in terms of integrating multiple inlet/outlet structures for automated introduction and recovery of fluids.
4.4 Blood cell separation
In order to confirm the applicability of the present system for cells, we separated erythrocytes and leukocytes from a diluted blood sample. Since the blood cells (especially leukocytes) are larger than the particles used above, we employed Microdevice III with a broader microchannel (200 μm in width and 27 μm in depth). The increase in the channel width decreases the hydrodynamic resistance of the entire microchannel network, resulting in a higher flow rate in the separation chamber, which makes it easier to balance the centrifugal and fluid forces for relatively large and high-density particles/cells. The density of erythrocytes (~1.10 g cm−3) is higher than that of leukocytes (1.062–1.082 g cm−3), but the leukocytes (5–20 μm) are larger than the disk-shaped erythrocytes (diameter ~7 μm, thickness ~2 μm) (Petersson et al. 2007).
The results of blood cell separation are shown in Fig. 7. During the first rotation at 2,000 rpm for 720 s following the introduction of 20 μL of the diluted blood sample with a medium density of 1.00 g cm−3, most of the loaded erythrocytes were eluted through the separation chamber (Fraction 1, Fig. 7a), whereas most leukocytes were retained. By introducing 20 μL of the buffer and rotating for 900 s, the remaining erythrocytes were washed out of the chamber (Fraction 2, Fig. 7b). At this stage, ~98 % of erythrocytes were recovered from the outlet, whereas ~80 % of leukocytes were still retained in the chamber. Assuming an initial hematocrit value of 50 %, the total volume of the introduced cells was ~0.2 μL, a high value comparable to the volume of the separation chamber (0.54 μL). However, the selective retention of leukocytes was possible because most of the erythrocytes flowed through the separation chamber. Finally, the introduction of 20 μL of the higher-density buffer (Lymphoprep: ρ f = 1.08 g cm−3) achieved the complete elution and recovery of leukocytes (Fraction 3, Fig. 7c). After the introduction of this high-density medium, no cells were observed in the chamber. The ratio of leukocytes in the initial sample was ~1/1,000 of that for erythrocytes, but ~1/20 of that for Fraction 3, showing the significant enrichment of leukocytes. These results show that the present microdevice mainly utilizes the size rather than the density of the blood cells for their separation, because the mass of an erythrocyte (~8 × 10−11 g) is significantly lower than that of a leukocyte (~5 × 10−10 g for 10-μm-size leukocyte). Small leukocytes with a size of ~5 μm have a mass comparable to that of erythrocytes, which could be eluted from the chamber together with the erythrocytes. In this study, we just demonstrated the separation of leukocytes and erythrocytes into several fractions. However, a future study would include the separation of leukocytes into multiple fractions, such as the separation of granulocytes and lymphocytes with different densities.
5 Conclusions
We developed a centrifugal microfluidic device for the precise separation of particles/cells, which utilizes both the centrifugal and fluid forces generated by device rotation. A density-gradient elution scheme was proposed in order to achieve the efficient and stepwise elution of particles. In addition, the branched microchannel geometry greatly improved the focusing and introduction of particles to the center of the separation chamber. Compact PDMS devices are inexpensive and suitable for disposable use, and the simple and robust separation mechanism is useful for clinical and research applications. Although several improvements should be made in terms of increasing the throughput and developing automated introduction and recovery systems of fluid samples, the present system would be particularly effective for separating a small amount of precious samples or purifying rare cells from a complex mixture.
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Acknowledgments
This research was supported in part by Grants-in-aid for Scientific Research A (20241031) and Priority Areas (23106007) from Ministry of Education, Culture, Sports, Science, and Technology (MEXT), Japan, and for Improvement of Research Environment for Young Researchers from Japan Science and Technology Agency (JST).
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Morijiri, T., Yamada, M., Hikida, T. et al. Microfluidic counterflow centrifugal elutriation system for sedimentation-based cell separation. Microfluid Nanofluid 14, 1049–1057 (2013). https://doi.org/10.1007/s10404-012-1113-5
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DOI: https://doi.org/10.1007/s10404-012-1113-5