Abstract
The effect of the dispersion of zinc oxide (ZnO) nanoparticles in the zinc ion conducting gel polymer electrolyte is studied. Changes in the morphology/structure of the gel polymer electrolyte with the introduction of ZnO particles are distinctly observed using X-ray diffraction and scanning electron microscopy. The nanocomposites offer ionic conductivity values of >10−3 S cm−1 with good thermal and electrochemical stabilities. The variation of ionic conductivity with temperature follows the Vogel–Tamman–Fulcher behavior. AC impedance spectroscopy, cyclic voltammetry, and transport number measurements have confirmed Zn2+ ion conduction in the gel nanocomposites. An electrochemical stability window from −2.25 to 2.25 V was obtained from voltammetric studies of nanocomposite films. The cationic (i.e., Zn2+ ion) transport number (t +) has been found to be significantly enhanced up to a maximum of 0.55 for the dispersion of 10 wt.% ZnO nanoparticles, indicating substantial enhancement in Zn2+ ion conductivity. The gel polymer electrolyte nanocomposite films with enhanced Zn2+ ion conductivity are useful as separators and electrolytes in Zn rechargeable batteries and other electrochemical applications.
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Introduction
Ion conducting polymers are the materials of current interest as electrolytes/separators to replace their liquid counterparts in various solid-state ionic devices including rechargeable batteries, supercapacitors, fuel cells, etc. Solvent-free polymer–salt complexes, comprising polar polymers like poly(ethylene oxide), etc., complexed with alkali metal salts have the ability to overcome various problems commonly associated with conventional liquid electrolyte-based devices like leakage, bulky design, electrode corrosion at the interfaces, etc., and exhibit better interfacial stability [1–3]. However, their low room temperature ionic conductivity (∼10−8–10−5 S cm−1) hinders their applicability in different electrochemical applications. Gel polymer electrolytes (GPEs) are recently introduced as another class of polymer-based electrolytes with improved ionic conductivity (10−3–10−2 S cm−1, comparable to liquid electrolytes) prepared by the entrapment of liquid electrolytes in different polymer hosts, e.g., poly(vinylidine fluoride-co-hexafluoropropylene) (PVdF-HFP), poly(methyl methacrylate) (PMMA), etc. [3–7].
As a large volume of liquid electrolyte is carried by GPEs, most of them are not dimensionally stable and the problem of leakage persists, which limit their technological applications as electrolytes. Amongst various attempts to improve their performance characteristics, the dispersion of nano-sized ceramic fillers like SiO2, Al2O3, etc., to prepare nanocomposites of GPEs is an important approach which enhances their mechanical, thermal, and electrochemical characteristics. The structural modifications and changes in transport mechanism are the consequences of ion–filler and ion–polymer–filler interactions which can be greatly influenced by the size and properties of the filler particles [8–14]. Recently, Adebahr et al. [11] have shown enhancement in the diffusion of cations with the addition of TiO2 nanoparticles in gel polymer electrolytes, while the diffusion of the solvents remains constant. The formation of micropores and reduction in crystallinity are observed when the PVdF-HFP/LiClO4 matrix is dispersed with silica aerogel [12]. Li/LiFePO4 solid battery composed of composite polymer electrolyte filled with mesoporous silica has been found to exhibit better cycling efficiency and capacity than the one filled with nano-sized particles [13]. Recently, our group has observed an increase in ionic conductivity by an order of magnitude in magnesium ion conducting composite gel electrolyte containing MgO and SiO2 nanoparticles [9, 14]. It is suggested that creation of new pathways for cations in the space charge region is responsible for the improvement in cationic transport [8, 15].
To date, the rechargeable lithium battery systems are the most promising choices in view of their specific capacity and cyclic stability [16, 17]. The supremacy of lithium as anode is due to its light equivalent weight (6.941 g eq−1), large theoretical charge capacity (3,863 Ah kg−1), and higher electrode potential (−3.05 V with respect to standard hydrogen electrode) [17]. Nevertheless, these batteries are expensive and suffer from safety limitations [16–18]. Some alternatives have recently been introduced in the form of magnesium, sodium, and zinc batteries [9, 10, 14, 19–30], though they are not widely reported. Particularly, zinc metal has received attention as an anode material in zinc rechargeable batteries because of its favorable features like low cost, low toxicity, and high natural abundance. Few Zn2+ ion conducting polymer electrolyte systems are reported for their application in zinc batteries [29–32].
In the present paper, novel nanocomposites of zinc ion conducting gel polymer electrolytes have been reported. These comprised 1.0 M solution of zinc triflate [Zn(Tf)2] in ethylene carbonate (EC)–propylene carbonate (PC) immobilized in PVdF-HFP dispersed with zinc oxide (ZnO) nanoparticles. ZnO, used as filler in the present studies, is an inorganic semiconducting material which serves as an additive in a number of materials, e.g., glass, rubber, food products, cement, paint, battery electrodes, etc. [33–36]. There are reports on ion conducting, solvent-free polymer electrolytes in which the semiconducting oxides or sulfides are dispersed to make the mixed (ion + electron) conductors [37, 38]. Such mixed conduction is not expected in the composites of gel polymer electrolytes in which the proportion of the liquid electrolyte component is large and the ionic conduction is predominantly liquid-like. Nanocomposite films have been characterized using various physical techniques such as X-ray diffraction (XRD), scanning electron microscopy (SEM), Raman spectroscopy, thermal analysis, cyclic voltammetry, impedance analysis, ionic conductivity, and transport number measurements.
Experimental
Preparation of gel nanocomposites
The copolymer PVdF-HFP (average molecular weight, ∼400,000), EC, PC, zinc trifluromethanesulfonate [(zinc triflate or Zn(Tf)2)], and the nano-sized ZnO powder (average particle size, <100 nm) were procured from Sigma-Aldrich and used without further purification. The salt Zn(Tf)2 and ZnO nanoparticles were dried in vacuum at ∼100 °C prior to use. The gel nanocomposite films were prepared using the “solution-cast” method. In this process, the liquid electrolyte was first prepared by preparing 1 M solution of Zn(Tf)2 salt in a mixture of EC and PC (1:1, v/v). In general, the 1-M salt concentration in the EC/PC solution is sufficient to achieve the highest ionic conductivity at room temperature. Furthermore, the optimized ratio of EC/PC, reported by several workers, lies in the middle range, around 1:1 (v/v). The host polymer PVdF-HFP was separately dissolved in acetone at room temperature. The appropriate amount of the polymer solution (i.e., ∼15 wt.% of PVdF-HFP) was mixed in liquid electrolyte. The ZnO nanoparticles were then added in the mixtures in different weight ratios from 0 to 25 wt.% with respect to PVdF-HFP and thoroughly stirred magnetically for ∼10 h. Proper dispersion of ZnO particles was ensured by ultrasonicating each mixture for ∼15–20 min. Finally, the mixtures were poured into glass Petri dishes and the common solvent acetone allowed to evaporate to obtain solid-like, free-standing, and flexible nanocomposite films of thickness ∼100–150 μm. The gel films were stored in argon atmosphere to avoid moisture absorption. A photograph of a typical composition of nanocomposite gel film is shown in Fig. 1.
Instrumentation
Morphological changes in the gel nanocomposite films were observed using scanning electron microscope (SEM, JEOL, JSM 5600). The SEM micrographs were taken at low vacuum after sputtering the samples with gold to prepare conductive surfaces. The X-ray diffraction patterns of the films were recorded using a Phillips X-ray diffractometer with CuKα radiation (λ = 1.54 Å) in the Bragg angle (2θ) range from 5° to 70°.
Raman spectroscopic studies were performed using a Renishaw Invia Raman Microscope in a right-angled scattering geometry using the Ar ion laser. Low laser power (50 mW) was used to avoid heating of the polymer electrolyte films. The signal was detected by a CCD system. The spectral resolution was kept at 3 cm−1. The samples were kept in air during measurement.
Thermal analysis of gel nanocomposite films was performed using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). TGA was carried out from room temperature to 550 °C under a dynamic dry nitrogen atmosphere at a heating rate of 10 °C min−1 using a Perkin Elmer TGA system (TGA-7). DSC was performed from −90 °C to 150 °C at a heating rate of 10 °C min−1 in a static nitrogen atmosphere with the help of a DSC system from TA Instruments (model Q100).
Ionic conductivity measurements were performed by means of AC impedance spectroscopy with the help of a LCR Hi-Tester (model 3522-50, Hioki, Japan) over the frequency range from 1 Hz to 100 kHz at a signal level of 10 mV. The temperature dependence of conductivity was carried out over the temperature range from 30 to 85 °C. The total ionic transport number of the gel nanocomposite film was evaluated using polarization technique [39]. To employ this method, stainless steel (SS) strips were used as blocking electrodes and the cell SS|nanocomposite film|SS was polarized by applying a voltage of 1.0 V. The total (ionic + electronic) current and residual (electronic) current after a certain interval of polarization were recorded. The cationic (Zn2+) transport number (t +) of nanocomposite films was evaluated using the combination of AC impedance spectroscopy and DC polarization studies on Zn|nanocomposite gel film|Zn cells using the method of Evans et al. [40]. In accordance with this method, a small dc voltage (ΔV) was applied to polarize the cells and current was monitored as a function of time. The cells were also subjected to AC impedance measurements prior to and after the polarization to get initial and final cell resistances. The t + values were evaluated using the relation:
where I 0 and I s are the initial and final currents and R 0 and R s are the cell resistances before and after polarization, respectively. To evaluate the “electrochemical potential window” of the gel polymer electrolyte nanocomposites and to confirm their ability to conduct the zinc ions, cyclic voltammetric studies were performed using an electrochemical analyzer (model 608C, CH Instruments, USA).
Results and discussion
Structural and thermal studies
Comparative morphological/structural changes in the gel polymer electrolytes due to the dispersion of ZnO nanoparticles have been monitored using SEM and XRD techniques. The SEM micrographs of nanocomposite gel films containing different amounts of ZnO particles are shown in Fig. 2. The dark regions, observed in the SEM picture for undispersed gel polymer electrolyte (Fig. 2a, b), indicate the micron-sized porosity in which the liquid electrolyte can retain. On the dispersion of 10 wt.% of ZnO filler, some nano-sized white spots are distributed (Fig. 2c). These indicate the presence of nano-sized ZnO particles in the gel network as a separate phase. Furthermore, the texture and morphology of the gel polymer system has also been modified, showing smaller crystallites and pores. The changes indicate the slight interaction of the ZnO nanoparticles with the gel polymer system. A further change in the gel electrolyte texture has been observed when a larger amount (∼25 wt.%) of ZnO filler is dispersed. The texture of polymer network changes so drastically that the polymer fully covers the ZnO filler particles; hence, ZnO particles appear to be disappeared in the SEM picture (Fig. 2d).
The X-ray diffraction patterns were recorded for pure PVdF-HFP and nanocomposite films dispersed with different amounts of ZnO nanoparticles along with the pure ZnO nanopowder, as shown in Fig. 3. The XRD pattern of the PVdF-HFP film shows the characteristics of a semi-crystalline microstructure with predominant peaks at 14°, 17°, 18°, 19.7°, and 38°. When the EC–PC–Zn(Tf)2 solution is immobilized in PVdF-HFP, these characteristic crystalline peaks of the polymer disappear. A substantially broader hump between 10° and 30° is observed, which indicates the substantial amorphous nature of the gel polymer electrolyte. Some characteristic peaks of ZnO nanoparticles are distinctly observed at 31°, 34°, 36°, 47°, 56°, 62°, and 67° in nanocomposite gels when ZnO filler particles are dispersed (c–e in Fig. 3). This indicates that the ZnO filler particles are present in the gel system as a separate phase. The ZnO particles have also been observed as a separate phase in SEM pictures, as described earlier.
To investigate the effect of ZnO dispersion and possible conformational changes of PVdF-HFP due to liquid electrolyte entrapment, comparative Raman spectroscopic studies have been carried out for pure PVdF-HFP, gel polymer electrolyte, and its nanocomposite with different amounts of ZnO dispersion, as shown in Fig. 4. The following changes in the spectral response have been observed:
-
1.
The prominent Raman peaks at 806 cm−1 (assigned to CH2 rocking) and 884 cm−1 (assigned to CC(ν s) and CCC (δ) modes) of the α-phase of the host polymer PVdF-HFP disappeared due to the entrapment of EC–PC–Zn(Tf)2 liquid electrolyte, forming a gel electrolyte. Few more PVdF-HFP bands at 419, 544, and 619 cm−1, attributed to the rocking and the deformation modes of CH2 and CF2, disappeared due to the immobilization of liquid electrolyte. The disappearance of these peaks shows a major conformational change in PVdF-HFP.
-
2.
On dispersion of ZnO nanoparticles, significant changes in the spectral features in terms of the appearance of new prominent peaks and the disappearance of existing peaks are not observed. This shows that the ZnO nanoparticles are present in the gelled polymer matrix as a separate phase. On close inspection, however, two following changes have been obtained: (a) a shoulder appears at ∼891 cm−1 (marked as an arrow) in the spectra of nanocomposites (c and d in Fig. 4). This is attributed to the formation of the γ-phase of the host polymer PVdF-HFP in the gel electrolyte due to the dispersion of ZnO nanoparticles [41]. The γ-phase conformation corresponds to that phase when the fluorine and the hydrogen atoms are so arranged that it possesses a permanent dipole moment [41, 42]. This change leads to the separation of hydrophilic and hydrophobic sites, which can affect the morphology of the gel polymer electrolyte membrane. (b) Raman peaks in the region 1,000–1,150 cm−1 corresponding to symmetric SO3 stretching of the triflate anion are affected due to the dispersion of ZnO nanoparticles, as shown in the expanded representation of the spectra (Fig. 5). Particularly, the predominant peak at 1,042 cm−1, which corresponds to the free triflate anion [43], becomes more asymmetric, and a new peak at 1,062 cm−1 distinctly arises due to the addition of ZnO nanoparticles. This new band at a higher wavenumber is assigned to an ion pair [43]. Furthermore, the relative intensity of the broad band at 1,095–1,097 cm−1 (assigned to a higher aggregate) grows with increasing contents of ZnO particles.
The DSC thermograms of the gel polymer electrolyte and nanocomposite gel films are shown in Fig. 6. For pure PVdF-HFP film, an endothermic peak at 140 °C is observed (a in Fig. 6), which corresponds to the melting of the polymer PVdF-HFP film [27]. Blending with a liquid electrolyte EC–PC–Zn(Tf)2 lowers the melting point drastically to ∼70 °C. The melting peaks become more asymmetric and broad, and this is attributed to the presence of liquid components that cause an increase in the amorphous proportion in the overall material. This melting peak shifts slightly toward a higher temperature (75–82 °C) due to the dispersion of the ZnO nanoparticles. It has also been noticed that the step changes, owing to the glass transition temperature (T g), have also not been observed in the above temperature range. This indicates the possible shift in T g values toward a lower temperature (i.e., less than −90 °C). The irregular patterns of the DSC curves, observed after ∼110 °C, are due to the fast evaporation of volatile EC–PC components. Furthermore, no endothermic peak is found and the electrolyte films remain stable in the same gel phase over a substantially wide temperature range from −90 to 60 °C, which is advantageous for their potential applications in electrochemical devices.
The TGA curves of the gel polymer electrolyte and nanocomposite gel films with 10 and 25 wt.% of ZnO filler are shown in Fig. 7. A weight loss of ∼5 wt.% has been noted for both the undispersed and dispersed gel electrolyte systems. This marginal weight loss is possibly due to the loss of surface-adsorbed moisture. A substantial weight loss has been observed subsequently due to the evaporation of PC and EC. A marginally better retentivity of PC and EC has been noted for higher contents of ZnO nanoparticles in the gel polymer electrolyte (c in Fig. 7).
Ionic conductivity
The room temperature ionic conductivity values of the PVdF-HFP/EC–PC/Zn(Tf)2 gel electrolyte films with respect to the content of dispersed ZnO nanoparticles are listed in Table 1. The ionic conductivity value of the undispersed gel polymer electrolyte is found to be ∼6.7 × 10−3 S cm−1 at room temperature (∼25 °C). The order of the conductivity has not been affected due to the dispersion of the ZnO nanoparticles. Although the ZnO nanoparticles are present in the gel system as a separate phase, as observed from SEM and XRD, it may be noted that the mechanical strength of the gel electrolyte films has been improved substantially. This indicates some interactions of the ZnO particles with the components of the gel electrolyte at the microscopic level, which has been confirmed from Raman studies discussed earlier. Furthermore, there are indications of ion pairing and aggregate formation of zinc salt due to ZnO dispersion (as observed from Raman studies). Almost no substantial loss in ionic conductivity is observed up to the 25 wt.% dispersion of ZnO nanoparticles. This is possible as Zn2+ ion mobility enhances due to the effect of space charge region formation in the gel system in the presence of ZnO nanoparticles, discussed in a later section.
The temperature dependence of the ionic conductivity of nanocomposite films is shown in Fig. 8. The σ vs. 1/T plots show the curved nature of variations which are described by the Vogel–Tamman–Fulcher (VTF) equation, given as:
where parameter B is associated with the rate at which viscosity changes with temperature; A is a pre-exponential factor, i.e., the conductivity at infinitely high temperature; and T 0 is the equilibrium glass transition temperature close to the actual glass transition temperature, T g. The fitting parameters A, B, and T 0 have been estimated for all the compositions using a curve fitting method and listed in Table 2. It is observed that the typical composition of nanocomposite gel film (with ∼10 wt.% ZnO particles) offers ionic conductivities of 3.7 × 10−3 S cm−1 at 30 °C and 1.4 × 10−2 S cm−1 at 85 °C, exhibiting promise for potential application as electrolyte in zinc batteries and other electrochemical applications over a wider temperature range.
CV, impedance, and transport number studies
The electrochemical potential window (ESW), another important parameter to measure the operating voltage of the gel nanocomposite, has been estimated using voltammetric studies on a typical cell SS|Nanocomposite with 10 wt.% ZnO|SS. As seen from the voltammogramm (Fig. 9, inset), the ESW has been found to range from −2.25 to 2.25 V (i.e., the potential window of ∼4.5 V). This value of operating voltage range (i.e., ESW) is high enough to apply the Zn2+ ion conducting gel nanocomposite film as a solid-state-type electrolyte/separator in Zn batteries and other energy storage devices.
The comparative cyclic voltammetric studies have been performed on two cells: SS|Nanocomposite gel|SS (cell 1) and Zn|Nanocomposite gel|Zn (cell 2); the plots are shown in Fig. 9 for a typical composition of gel nanocomposite with 10 wt.% ZnO filler at the scan rate of 5 mV s−1. The cathodic and anodic peaks are distinctly obtained for cell 2 with Zn electrodes, whereas such features are not observed for cell 1 with SS electrodes in the same voltage range (Fig. 9). These observations suggest an almost reversible cathodic deposition and anodic oxidation of zinc at the Zn/gel electrolyte interfaces as per the following reversible reaction:
This indicates the Zn2+ ion conduction in the gel polymer electrolyte nanocomposite. It is observed that the anodic and cathodic peaks are separated by a few volts. Such behavior has also been obtained in other systems, e.g., Li|PEO–LiBF4|Li [44], Mg|gel nanocomposites|Mg [9, 10, 14], etc., which is due to the experiments being performed on the cells with two-electrode geometry without using reference electrodes.
AC impedance spectroscopic studies on cells 1 and 2 further confirm the Zn2+ ion conduction in gel nanocomposite films. The comparative impedance plots are shown in Fig. 10. For cell 1, a steep rise in the impedance plot has been observed, which shows the blocking nature of SS electrodes. However, a well-defined semicircular plot has been observed for cell 2 with zinc electrodes. This shows the reversibility of the Zn/Zn2+ couple at the interface, which further indicates zinc ion conduction in the gel electrolyte nanocomposites.
The total ionic transport number (t ion) has been evaluated using the polarization method, as described earlier. The value of t ion for all the nanocomposite gel films is observed to be ∼0.99 (Table 3), which indicates that the charge conduction is predominantly ionic. In the present system of gel polymer electrolytes, the Zn2+ cations and CF3SO −3 anions (which are well dissociated in the aprotic medium of EC and PC) are the possible mobile ionic species. The cationic contribution to t ion, i.e., Zn2+ ion transport number (t +), has been evaluated at room temperature using the method of Evans et al., as described in the previous section. The polarization curve for a typical cell, Zn|nanocomposite gel|Zn (cell 2) and the corresponding AC impedance curves to evaluate the cell resistances R 0 and R s (before and after polarization, respectively) are shown in Fig. 11. The higher value of residual current (I s) indicates the reversible nature of the Zn electrodes for the gel nanocomposites and further confirms Zn2+ ion conduction in the electrolytes. The t + values for gel nanocomposites containing different amounts of ZnO nanoparticles, evaluated using Eq. 1, are listed in Table 3. The Zn2+ ion transport number increases substantially with an increase in the amount of ZnO nanoparticles up to a maximum value of t + = 0.55 for the 10 wt.% of ZnO dispersion. Thereafter, the t + value slightly decreases due to the further addition of ZnO particles to the gel polymer electrolyte.
It may be noted that in the same range of ZnO dispersion, the overall ionic conductivity remains almost same, as discussed earlier. This indicates that the contribution of Zn2+ ions to the ionic conductivity increases (hence the anionic conductivity decreases) with the increasing dispersion of ZnO nanoparticles. The variation of t + values can be explained on the basis of space charge-mediated cationic conduction followed by blocking effect due to the dispersion of filler particles in the gel polymer electrolyte [8, 15, 45]. It is well known that the ZnO particles, used in the present system, belong to amphoteric oxides which behave as basic oxides in acidic atmosphere and shows acidic characteristics in the basic environment. The present gel electrolyte system, in which the EC–PC–Zn(Tf)2 liquid electrolyte is immobilized in PVdF-HFP, offers an acidic character. The acidic nature of EC–PC–Zn(Tf)2 solution was experimentally confirmed by us. The trifluoromethanesulfonate salts are generally soluble and well dissociated in dipolar aprotic solvents (e.g., PC or EC/PC mixture, etc.) [46]. The dissociated triflate anions, which are basically hard bases, have a strong tendency to form triflic acid in the presence of even a very small amount of moisture content in the electrolyte. The presence of even traces of triflic acid would form the gel system acidic. The ZnO filler particles would therefore behave as basic oxides in the acidic medium of the gel system. Under the present situation, the ZnO nanoparticles would have the tendency to attract Zn2+ cations from the gel electrolyte regions, and hence, there is a possibility of the following reversible reaction:
These ZnO:Zn2+ species form space charge regions which induce local electric field. This local field would be responsible for enhancement in Zn2+ ion conduction (mobility); hence, the increase in t + values is obtained up to the 10 wt.% dispersion of ZnO particles. Furthermore, the ZnO nanoparticles (behaving as basic oxides) would provide additional sites for Zn2+ mobility within the interfacial regions formed between the gel electrolyte and filler particles. On further addition of filler particles, the decrease in t + values (Table 3) has been observed due to the predominantly blocking effect of filler particles in the space charge region [8, 9].
Conclusions
Non-aqueous Zn2+ ion conducting gel polymer electrolyte nanocomposite free-standing films have been prepared and characterized. The nanocomposite films comprise an EC–PC–Zn(Tf)2 liquid electrolyte entrapped in the host polymer PVdF-HFP dispersed with nanosized ZnO filler particles. The polymer films show a semi-crystalline nature with enough porosity to retain liquid electrolyte. Conformational changes in PVdF-HFP and filler–polymer interaction have been observed due to the liquid electrolyte immobilization and dispersion of ZnO nanoparticles in the gel polymer electrolyte, as evidenced from Raman studies. The ionic conductivity of the nanocomposite gels has been found to be >10−3 S cm−1 at room temperature, offering excellent thermal and electrochemical stability.
A substantial enhancement in Zn2+ ion transport from 0.35 to 0.55 has been achieved due to the dispersion of ZnO nanoparticles in the gel electrolytes. This leads to the enhancement in Zn2+ ion conductivity which is a useful achievement from the application of nanocomposites as electrolytes/separators in Zn batteries and other ionic devices.
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The authors acknowledge the financial support received from the Department of Science & Technology, New Delhi, and University of Delhi (under the Scheme to Strengthen R&D Doctoral Research Programme providing funds to University faculty, 11-17 Research Fund).
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Sellam, Hashmi, S.A. Enhanced zinc ion transport in gel polymer electrolyte: effect of nano-sized ZnO dispersion. J Solid State Electrochem 16, 3105–3114 (2012). https://doi.org/10.1007/s10008-012-1733-4
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DOI: https://doi.org/10.1007/s10008-012-1733-4