Abstract
In order to achieve the finishing of complex microsurface, the magnetic abrasive finishing process using alternating magnetic field was proposed. In this paper, the mechanism of the magnetic abrasive finishing process using alternating magnetic field was investigated. At the same time, the influence of magnetic particle size and magnetic field frequency on magnetic cluster changes was observed and the relationship between finishing force and alternating magnetic field was analyzed. In addition, the feasibility of ultraprecision finishing of 5052 aluminum alloy plate through this process was studied, and the influence of relevant process parameters on the finishing characteristics was analyzed. The experimental results show that the surface roughness of 5052 aluminum alloy plate improved from 318 to 3 nm Ra in 15 min.
Article PDF
Similar content being viewed by others
Avoid common mistakes on your manuscript.
References
Wu JZ, Zou YH, Sugiyama H (2015) Study on ultra-precision magnetic abrasive finishing process using low frequency alternating magnetic field. J Magn Magn Mater 386:50–59
Jain VK (2009) Magnetic field assisted abrasive based micro-/nano-finishing. J Mater Process Technol 209(20):6022–6038
Wu JZ, Zou YH, Sugiyama H (2016) Study on finishing characteristics of magnetic abrasive finishing process using low-frequency alternating magnetic field. Int J Adv Manuf Technol 85(1–4):585–594
Zou YH, Xie HJ, Dong CW, Wu JZ (2018) Study on complex micro surface finishing of alumina ceramic by the magnetic abrasive finishing process using alternating magnetic field. Int J Adv Manuf Technol 97(5–8):2193–2202
Shinmura T, Takazawa K, Hatano E (1985) Study on magnetic abrasive process: application to plane finishing. Bull Jpn Soc Precis Eng 19(4):289–294
Shinmura T, Aizawa T (1989) Study on magnetic abrasive finishing process-development of plane finishing apparatus using a stationary type electromagnet. Bull Jpn Soc Precis Eng 23(3):236–239
Kwak JS (2012) Mathematical model determination for improvement of surface roughness in magnetic-assisted abrasive polishing of nonferrous AISI316 material. Trans Nonferrous Metals Soc China 22:s845–s850
Shinmura T, Takazawa K, Hatano E, Matsunaga M, Matsuo T (1990) Study on magnetic abrasive finishing. CIRP Ann 39(1):325–328
Shinmura T, Takazawa K, Hatano E (1985) Study on magnetic abrasive process: application to edge finishing. Bull Jpn Soc Precis Eng 19(3):218–220
Yamaguchi H, Shinmura T, Kaneko T (1996) Development of a new internal finishing process applying magnetic abrasive finishing by use of pole rotation system. Int J Jpn Soc Precis Eng 30(4):317–322
Yamaguchi H, Shinmura T (2000) Study of an internal magnetic abrasive finishing using a pole rotation system: discussion of the characteristic abrasive behavior. Precis Eng 24:237–244
Jain VK, Kumar P, Behera PK, Jayaswal SC (2001) Effect of working gap and circumferential speed on the performance of magnetic abrasive finishing process. Wear 250(1–12):384–390
Jain VK, Saren KK, Raghuram V, Ravi Sankar M (2016) Force analysis of magnetic abrasive nano-finishing of magnetic and non-magnetic materials. Int J Adv Manuf Technol:1–11
Yin S, Shinmura T (2004) Vertical vibration-assisted magnetic abrasive finishing and deburring for magnesium alloy. Int J Mach Tool Manu 44(12–13):1297–1303
Zou YH, Jiao AY, Aizawa T (2010) Study on plane magnetic abrasive finishing process: experimental and theoretical analysis on polishing trajectory. Adv Mater Res 126:1023–1028
Jiao AY, Quan HJ, Li ZZ, Zou YH (2015) Study on improving the trajectory to elevate the surface quality of plane magnetic abrasive finishing. Int J Adv Manuf Technol 80(9–12):1613–1623
Sun X, Zou YH (2017) Development of magnetic abrasive finishing combined with electrolytic process for finishing SUS304 stainless steel plane. Int J Adv Manuf Technol 92(9–12):3373–3384
Perez OR, Valdez S, Molina A, Mejia-Sintillo S, Garcia-Perez C, Salinas-Bravo VM, Gonzalez-Rodriguez JG (2017) Corrosion behavior of Al–Mg–Zn-Si alloy matrix composites reinforced with Y2O3 in 3.5% NaCl solution. Int J Electrochem Sci 12:7300–7311
Wang FB, Liu JK, Li LL, Shu QL (2017) Green machining of aluminum honeycomb treated using ice fixation in cryogenic. Int J Adv Manuf Technol 92(1–4):943–952
Barekar NS, Dhindaw BK (2014) Twin-roll casting of aluminum alloys – an overview. Mater Manuf Process 29(6):651–662
Ding M, Zhang PL, Zhang ZY, Yao S (2010) A novel assembly technology of aluminum alloy honeycomb structure. Int J Adv Manuf Technol 46(9–12):1253–1258
Dursun T, Soutis C (2014) Recent developments in advanced aircraft aluminium alloys. Mater Des 56:862–871
Shinmura T, Aizawa T (1989) Study on internal finishing of non-ferromagnetic tubing by magnetic abrasive machining process. Bull Jpn Soc Precis Eng 23(1):37–41
Jiles D (2015) Introduction to magnetism and magnetic materials. CRC press, Boca Raton, FL, USA
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Xie, H., Zou, Y., Dong, C. et al. Study on the magnetic abrasive finishing process using alternating magnetic field: investigation of mechanism and applied to aluminum alloy plate. Int J Adv Manuf Technol 102, 1509–1520 (2019). https://doi.org/10.1007/s00170-018-03268-8
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-018-03268-8