Abstract
When conducting a performance evaluation on five-axis machine tools, it has been impossible to overcome the restrictions of cross-matching across different models over the years; complete evaluation reports have been often limited to certain types of cutting movements, cutting angles, and processing of test pieces of a specific geometry. In order to successfully complete the cross-performance evaluation, we propose a statistical approach to solve this long-standing problem. Pyramid part machining test pieces were used in this study as the source of data analysis to obtain a quantized value for the interactions through analysis with the Taguchi method S/N ratio and by using the variables separable model. A comprehensive evaluation of the cutting performance was performed on four completely different five-axis machine tool models. We found that PY-TM had the best results, and that PY-A most needed to redefine its quality improvement program, which the mean standard deviation (σ-Sigma) of each evaluation type of five-axis machine tools also showed similarity with the above results.
Article PDF
Similar content being viewed by others
Avoid common mistakes on your manuscript.
References
Zargarbashi SHH, Angeles J (2015) Identification of error sources in a five-axis machine tool using FFT analysis. Int J Adv Manuf Technol 76(5):1353–1363
Huang N, Zhang Haokun S, Qingzhen B, Yuhan W (2016) Identification of geometric errors of rotary axes on 5-axismachine tools by on-machine measurement. Int J Adv Manuf Technol 84(1):505–512
Mehrdad G, Mayer JRR (2015) Volumetric error formulation and mismatch test for five-axis CNC machine compensation using differential kinematics and ephemeral G-code. Int J Adv Manuf Technol 77(9):1645–1653
Xiangdong Z, Zhouxiang J, Bao S, Xiaoqi T, Zheng S (2016) A compensation method for the geometric errors of five-axis machine tools based on the topology relation between axes, Int J Adv Manuf Technol :1–15.
Wang W, Zhong J, Wenjian T, Wenhao Z (2015a) A new test part to identify performance of five-axis machine tool—part I: geometrical and kinematic characteristics of S part. Int J Adv Manuf Technol 79(5):729–738
Wang W, Zhong J, Wenjian T, Wenhao Z (2015b) A new test part to identify performance of five-axis machine tool-part II validation of S part. Int J Adv Manuf Technol 79(5):739–756
Zhong J, Jiexiong D, Zhiyong S, Li D, Wang W (2016) Modeling and simulation of surface morphology abnormality of ‘S’ test piece machined by five-axis CNC machine tool. Int J Adv Manuf Technol 85(9):2745–2759
Pyo L (2009) Optimization of the rough cutting factors of impeller with five-axis machine using response surface methodology. Int J Adv Manuf Technol 45(7):821–829
Chang HJ, Chen SL Lee PY (2016a) Using the direct cutting paths approach on aluminum alloy cone frustum part in evaluating a five-axis machine tool with Taguchi method. Proc IMechE Part B: J Eng Manuf
Chang HJ, Chen SL, Lee PY (2016b) Direct cutting of a pyramid part to evaluate a five-axis machine tool with the Taguchi method. Int J Adv Manuf Technol, pp:1–11
Chang HJ (2016) Using direct cutting with the Taguchi method to establish the performance evaluation for five-axis machine tools, Ph.D diss., National Cheng Kung University
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Chang, HJ., Chen, SL. & Lee, PY. Applying a pyramid part in the performance evaluation of multiple types of five axis machine tools. Int J Adv Manuf Technol 92, 2247–2253 (2017). https://doi.org/10.1007/s00170-017-0281-6
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-017-0281-6