Keywords

1 Introduction

Each nanotube present on the surface of CNT material to resonate electromagnetic waves individually influences the impedance bandwidth [1]. Nanomaterials exhibit excellent electrical conductivity, and its conductive properties can be enhanced with the addition of composite material like PANI, PU, CFC, and epoxy are used to overcome the drawbacks of metals such as weight, fabrication procedure, and corrosion resistance [2,3,4]. Carbon nanotube (CNT) and CNT with conducting polymers are used to replace the copper patch antennas [5, 6]. An antenna designed using CNT composite material is a lossy antenna in nature as ohmic loss of the composite material is greater than that of conventional metal, i.e., copper. Hence, the composite antenna bandwidth is wider than that of the standard copper antenna operating in the X-band frequency range. As the ohmic loss increases, the bandwidth increases, and the Q-factor decreases, which is the actual behavior of the CNT composite antenna [7].

The current study deals with the design and fabrication of Cu, MWCNT, and polymer-based MWCNT composite patch antenna. These antennas are fabricated with thin film technology by depositing a thin layer of MWCNT, PU/MWCNT materials using spin coating and drop casting techniques are used to fabricate the MWCNT antennas on the FR-4 substrate [8,9,10].

The rest of the paper is organized as follows: Sect. 2 material used for experimentation, Sect. 3 discussed antenna design considerations. In Sect. 4, results and discussions of above antennas are discussed, and finally, conclusions are made in Sect. 5.

2 Experimentation

2.1 Material Used for Experimentation for MWCNT Antenna

MWCNTs, sodium dodecyl sulfate (SDS) (NaC12H25SO4), and ethanol (C2H5OH) were supplied by Sigma-Aldrich, which are used to fabricate the MWCNT antenna.

2.2 Material Preparation for MWCNT Antenna

The pure MWCNTs (98%) are dispersed in ethanol in the ratio of 1:1 by weight to acquire a stable and homogenous solution. The SDS surfactant is known to have the ability to disperse MWCNTs in aqueous media by establishing an excellent interface between the surface of MWCNT and ethanol. The weight concentration of MWCNT in ethanol was maintained at 0.1 mg ml−1. A stable solution with a required viscosity is attained by sonicating the dispersion for 8 h, at room temperature of 25 °C, employing bath sonicators. After the sonication process, the centrifugation technique is applied to separate large MWCNT aggregates from small MWCNT aggregates.

2.3 Material Used for Experimentation for Composite MWCNT Antenna

MWCNTs, polyurethane (PU) C27H36N2O10, dimethylformamide (DMF) C3H7NO, were supplied by Sigma-Aldrich; materials are used to fabricate the MWCNT composite antenna.

2.4 Material Preparation for Composite MWCNT Antenna

For the preparation of composite material, initially Polyurethane (PU) C27H36N2O10 granules are dissolved in dimethylformamide (DMF) which is an organic compound in nature with the formula C3H7NO. The composition is stirred using magnetic stirring for approximately 6 h. Now, MWCNTs were dispersed in an alternative beaker in DMF for 6 h, using ultra-sonication. The dispersed MWCNTs and dissolved polyurethane in DMF were mixed thoroughly using magnetic stirring for another 6 h. The mixed solution is now poured into a petri dish and placed in a vacuum oven for 12 h at 80 °C temperature for the solvent to evaporate. The final product is PU/MWCNT composite material. Here, 97% of polyurethane (PU), 3% weight MWCNT, and 50 ml DMF are used.

3 Antenna Design

See Fig. 1; Tables 1 and 2.

Fig. 1
figure 1

Antenna simulation and fabrication models. a Simulated, b fabricated

Table 1 Material properties
Table 2 Dimensions of rectangular patch antenna resonating at 10 GHz

4 Results and Discussion

In this section, simulated and fabricated results of MWCNT, polymer-based MWCNT composite rectangular patch antennas are presented for X-band (8–12 GHz) applications, and these antennas are compared with the standard copper patch antenna. Figure 1 depicts the proposed simulated and fabricated antenna models. Fig. 2 shows test setup using vector network analyzer to measure the return loss, VSWR, impedance of the feed line. Figure 3 illustrates return loss and VSWR comparison between simulated and fabricated antennas. The measured impedance bandwidth of the fabricated MWCNT antenna is 19% which exhibits 2% greater than MWCNT composite antenna and 4% wider than the copper patch antenna. Figure 4 shows the simulated and fabricated smith charts, it shows impedance of the feed line, and antenna impedance matching with microstrip feed line is done by tuning the width of the feed line. Among these antennas, copper antenna has better impedance matching than other two antennas, the simulated antennas impedance values are 49.02 Ω for copper, 43.4 Ω for MWCNT composite, and 47.4 Ω for MWCNT, and fabricated antennas impedance values are 47 Ω, 33 Ω, and 35 Ω, respectively.

Fig. 2
figure 2

Vector network analyzer

Fig. 3
figure 3

a Return loss, b VSWR of simulated and fabricated antennas

Fig. 4
figure 4

Simulated and fabricated smith charts. a Copper antenna, b PU/MWCNT antenna, c MWCNT antenna

The simulated gain and radiation efficiency versus frequency plots are shown in Fig. 5. It is observed that all the designed antennas give almost equal amount of gain and efficiency values in the operating band, and copper patch antenna provides better gain and efficiency values when compared to other antennas (6.24 dB and 83%). Table 1 shows the material properties, and Table 2 depicts the dimensions of the three antennas. Overall simulated and fabricated results are listed in Table 3.

Fig. 5
figure 5

Simulated. a Gain versus frequency, b radiation efficiency versus frequency of designed antenna

Table 3 Performance parameters of simulated and fabricated antenna

5 Conclusion

In this paper, the performance of MWCNT and PU/MWCNT composite rectangular patch antennas in X-band (8–12 GHz) is simulated and fabricated. The performance of these antennas is compared with basic copper antenna. Various antenna parameters such as return loss, VSWR, and impedance of the feed line are compared. Among these antennas, MWCNT antenna provides wider impedance bandwidth. Improvement in the impedance bandwidth is due to resonant behavior of each nanotube present on the surface. From simulated and measured results, the MWCNT antenna shows wider impedance bandwidth of 19% in the range of 11.2–9.3 GHz. It can be suitable for synthetic aperture radar (SAR) applications. Material properties can be modified by controlling the material concentration in CNT materials, and this is not possible with the standard copper material.