Abstract
At present, many studies have shown that crosshatch micro structures can effectively improve surface performance. This paper presents a method for manufacturing micro structure based on ultrasonic-assisted grinding (UAG) and ordered grinding wheel. Firstly, the parameters of ordered grinding wheel and the surface characteristic parameters in relation to working performance are proposed. According to the kinematics of grinding, the governing equation between the surface characteristic parameters and the machining parameters is established. Based on the proposed characteristic parameters, the pattern parameters and machining parameters are inversely solved by the governing equation. The crosshatch micro structure manufacturing based on ordered grinding wheel and ultrasonic-assisted grinding is achieved, and because the fabrication technology of the grinding wheel is not mature, its correctness and feasibility are preliminary verified by the numerical simulation method and grinding experiment. The paper method is original for the active manufacturing of the crosshatch micro structure and is of reference value for the micro structure active manufacturing.
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Funding
The study was financially supported by the National Natural Science Foundation of China (NSFC) through Grant Nos. 51535012, 51605160, and U1604255; the Key Research and Development Project of Hunan Province through Grant No. 2016JC2001; the Open Research Fund of Key Laboratory of High Performance Complex Manufacturing, Central South University (No. Kfkt2016-8); and Independent Exploration Innovative Projects of Central South University (2017zzts414).
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Chen, C., Tang, J., Chen, H. et al. An active manufacturing method of surface micro structure based on ordered grinding wheel and ultrasonic-assisted grinding. Int J Adv Manuf Technol 97, 1627–1635 (2018). https://doi.org/10.1007/s00170-018-2044-4
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DOI: https://doi.org/10.1007/s00170-018-2044-4