1 Introduction

Fibre reinforced concrete (FRC) is a composite material in which randomly distributed and oriented fibres are added to the concrete mixture. The bridging effect of the fibres results in an improved tensile cracking capacity that significantly enhances the low strain capacity and the weak cracking resistance of plain concrete. As a result, a more ductile material behaviour can be achieved, leading to growing interests in FRC for a wide range of civil engineering applications, such as ground floors [1,2,3], precast tunnel segments [4], foundation slabs [5], etc. In the design of FRC elements, the constitutive tensile model is one of the most important models for FRC. Due to this importance, numerous constitutive models have been proposed during the last years [6]. The fib Model Code 2010 (MC10) [7] provides the most recent constitutive tensile models for steel FRC in which the crack bridging effect of the steel fibres is described by specific residual tensile flexural strength values, denoted as fR1fR4. The magnitude of those parameters depends on the steel fibre type and dosage, concrete mixture proportions and quality [8, 9]. Therefore, multiple empirical approaches [10,11,12,13,14] were proposed to estimate those parameters. The equation proposed by Schultz, as described in Oettel et al. [14], includes the fibre length and considers that the post-cracking performance does not increase linearly with the dosage of fibres. However, Schulz’s approach gives the estimation of the residual flexural strength value fR4 instead of the residual flexural strength value fR3, as required in the constitutive tensile model in fib MC10 [7]. Therefore, Oettel et al. [14] proposed a modified approach in which the residual flexural tensile strength values fR1 and fR3 are predicted based on the used steel fibre type and dosage, as well as the concrete mixture. The corresponding formula is given in Eq. (1).

$$f_{Ri} = \frac{1}{0.37}. k . V_{f} . (1 - k . V_{f} ) . \frac{{f_{ct,fl} }}{0.39} . \zeta_{i} . \eta_{v}$$
(1)

where \({{f}}_{{Ri}}\) = the residual flexural tensile strength at the specific crack mouth opening displacement (CMOD) values (e.g. i = 1 for CMOD1 and i = 3 for CMOD3) (MPa); \({{f}}_{{ct,fl}}\) = flexural tensile strength (MPa); k = factor depending on the fibre type in which k = 5 for steel chips, k = 9 for crimped wire strips, and k = lf/df.χ for steel fibres; lf = fibre length (mm); df = equivalent fibre diameter (mm); χ  = factor reflecting the anchoring performance of the fibre with χ = 0.3 for hooked-end steel fibres and χ = 0.2 for straight steel fibres; \({\zeta }_{i}\) = coefficient taking into account the length of the fibres, in which \(\zeta_{1} = 1.18 + \frac{{7.5 l_{f} }}{1000}\) and \(\zeta_{3} = 0.42 + \frac{{7.5 l_{f} }}{1000}\) for the prediction of fR1 and fR3, respectively; \(\eta_{v}\) = coefficient for considering the non-linear influence of the fibre dosage = \({1/(0.7-0.2 }{{V}}_{{f}}{)}\).

Nevertheless, in practice, it is often rather hard to establish a correlation between the residual flexural tensile strength of FRC and the required dosage of steel fibres. Therefore, the residual flexural tensile strength values are usually determined by the standardized three-point bending test on notched beam specimens, as given in EN 14651 [15], and the derived magnitude of those parameters is directly used to describe the constitutive tensile model for FRC in MC10 [1]. That constitutive model is divided into two parts: the pre-cracking and post-cracking zone. The pre-cracking zone is entirely determined by the tensile behaviour of plain concrete. The black branch \(\stackrel{\mathrm{-}}{\text{OABC}}\) in Fig. 1 represents the constitutive tensile model for plain concrete. The mathematical formulas for those branches are given in Eqs. (2)–(4).

$$\sigma_{ct} = E_{ci} .\varepsilon_{ct} \;{\text{for}}\;\sigma_{ct} < 0.9 f_{ctm}$$
(2)
$$\sigma_{ct} = f_{ctm} \left( {1 - 0.1\frac{{\varepsilon_{P} - \varepsilon_{ct} }}{{\varepsilon_{P} - 0.9 \frac{{f_{ctm} }}{{E_{ci} }}}}} \right)\;{\text{for }}0.9 f_{ctm} < \sigma_{ct} < f_{ctm}$$
(3)
$$\frac{{\sigma_{ct} - f_{ctm} }}{{0.2 f_{ctm} - f_{ctm} }} = \frac{{\varepsilon_{ct} - \varepsilon_{p} }}{{\varepsilon_{Q} - \varepsilon_{p} }}\;{\text{for}}\;\varepsilon_{P} < \varepsilon_{ct} < \varepsilon_{Q}$$
(4)

where \(\sigma_{ct}\) = tensile stress (MPa); \({{f}}_{\text{ctm}}\) = mean uniaxial tensile strength (MPa); \(\varepsilon_{Q} = \frac{{G_{F} }}{{f_{ctm} .L_{cs} }} + \left( {\varepsilon_{p} - 0.8\frac{{f_{ctm} }}{{E_{cm} }}} \right)\); GF = fracture energy of plain concrete (N/m) = \(\text{73 } {{{f}}_{\text{cm}}}^{0.18}\); \({{f}}_{\text{cm}}\) = mean cylinder compressive strength (MPa); \(\varepsilon_{ct}\) = tensile strain (−); \(\varepsilon_{p}\) = strain at peak stress = 0.00015 (−); \({{E}}_{\text{ci}}\) = \({{E}}_{\text{cm}}\)  = modulus of elasticity (MPa); \({{s}}_{\text{rm}}\)= mean distance between cracks (mm); y = distance between the neutral axis and the bottom of the tensile side of the cross-section (mm) corresponding to the serviceability state, as indicated by y1 in Fig. 1; \({{L}}_{\text{cs}}\)= structural length (mm), which is equal to min(\({{s}}_{\text{rm}}{,}{{y}}{)}\) for FRC concrete with conventional rebars.

Fig. 1
figure 1

Tensile stress–strain model for different FRC classes (a), with the indication of the used stress and strain profile at \({\text{CMOD}}_{1}\) (b) and \({\text{CMOD}}_{{3}}\) (c) in the new constitutive tensile models

In addition, MC10 [7] distinguishes two simplified post-cracking constitutive models: the rigid plastic model and the linear (hardening or softening) model. The linear branch of the softening model is characterized by two characteristic points, i.e., \(D\left( {\varepsilon_{{{\text{CMOD1}}}} {, }f_{{{\text{Fts}}}} } \right)\) and \(E\left( {\varepsilon_{{{\text{CMOD3}}}} {, }f_{{{\text{Ft2}}{.5}}} } \right)\), as given in Fig. 1. The strain at 0.5 mm CMOD (\(\varepsilon_{{{\text{CMOD1}}}}\)) and 2.5 mm CMOD (\(\varepsilon_{{{\text{CMOD3}}}}\)) are described by \({\text{CMOD}}_{1}\)/\({{L}}_{\text{cs}}\) and \({\text{CMOD}}_{3}\)/\({{L}}_{\text{cs}}\), while the corresponding equations for the residual flexural tensile strength at SLS and ULS are given by Eqs. (5)–(6) [7]. For thin-walled elements, a shift of the \({{f}}_{\text{Fts}}\) value to CMOD = 0 mm prevents some spurious situations where a class reduction could involve a better performance in bending. Therefore, the stress profile at ULS in MC10 considers that \({{f}}_{\text{Fts}}\) is associated with CMOD = 0 mm.

$$f_{{{\text{Fts}}}} = 0{\text{.45 }}f_{{{{R1}}}}$$
(5)
$$f_{{{\text{Ftu}}}} = f_{{{\text{Fts}}}} - \frac{{w_{u} }}{{{\text{CMOD}}_{3} }}\left( {f_{{\text{Fts }}} - 0.5 f_{{{{R3}}}} + 0.2 f_{{{{R1}}}} } \right) \ge 0$$
(6)

where \({{f}}_{\text{Fts}}\)= tensile strength at SLS (MPa); \({{f}}_{\text{Ftu}}\)= tensile strength at ULS (MPa); \({{f}}_{{R1}}\) and \({{f}}_{{R3}}\) are the residual flexural tensile strengths (MPa) at 0.5 mm CMOD (= \({\text{CMOD}}_{1}\)) and 2.5 mm CMOD (= \({\text{CMOD}}_{3}\)), according to EN 14651 [15]; \({{w}}_{{u}}\) = maximal accepted crack opening (mm), ranging between CMOD1 and CMOD3.

To better explain the concepts of the constitutive tensile model for FRC in MC10, di Prisco et al. published a new paper in 2013 [16], in which \({{f}}_{\text{Fts}}\) was modified to \(\text{0.37 }{{f}}_{{R1}}\) at 0.5 mm CMOD. The value 0.37 will also be used to calculate the effective tensile strength at SLS (\({\text{CMOD}}_{1}\)) according to Annex L of the next version of Eurocode 2 (EC2) [17], as given in Eq. (7). The effective tensile strength at \({\text{CMOD}}_{3}\) will then be computed with Eq. (8).

$$f_{{\text{Ft1,ef}}} = \kappa_{o} \kappa_{G } 0.37 f_{R,1k}$$
(7)
$$f_{{\text{Ft3,ef}}} = \kappa_{o} \kappa_{G } (0.57 f_{R,3k} - 0.26 f_{R,1k} )$$
(8)

where \({{f}}_{{R,1k}}\) = characteristic residual flexural tensile strength at 0.5 mm CMOD (MPa); \({{f}}_{{R,3k}}\) = characteristic residual flexural tensile strength at 2.5 mm CMOD (MPa); \(\kappa_{o}\) is a function of the fibre orientation and is equal to 1 for randomly distributed fibres; \(\kappa_{G}\) is correlated to the size of the volume involved in the cracked procedure and can be approximated to 1 for prismatic specimens (EN 14651).

It should be noted that the post-cracking strength of FRC is generally classified based on their characteristic residual flexural strength values at \({\text{CMOD}}_{1}\) and \({\text{CMOD}}_{3}\), as given in MC10 [7]. More precisely, the FRC performance class is described by \({{f}}_{{R1k}}\) (representing the strength interval) and a letter a, b, c, d, or e (representing the \(f_{R3k} /f_{R1k}\) ratio). The strength interval is defined by two subsequent numbers in the series: 1.0, 1.5, 2.0, 2.5, 3.0, 4.0, 5.0, 6.0, 7.0, 8.0, … (MPa), while the letters a, b, c, d, e correspond to the following residual strength ratios: a if 0.5 < \(f_{R3k} /f_{R1k}\)  < 0.7; b if 0.7 ≤ \(f_{R3k} /f_{R1k}\) < 0.9; c if 0.9 ≤ \(f_{R3k} /f_{R1k}\) < 1.1; d if 1.1 ≤ \(f_{R3k} /f_{R1k}\)  < 1.3; and e if 1.3 ≤  \(f_{R3k} /f_{R1k}\). Despite this classification, the models shown in Eqs. (5)–(8) in MC10 [7] and EC2 (next generation) [17] do not make a distinction for a specific \(f_{R3k} /f_{R1k}\) ratio.

2 New constitutive tensile models

The investigated glass FRC mixtures (GFRC) and polypropylene FRC (PFRC) mixtures in the research work of Vandevyvere at KU Leuven [18] revealed that the constitutive tensile models for FRC in MC10 [7, 19] can be further optimized to better describe the post-cracking behaviour of this material. The used FRC mixtures in [18] have a concrete compressive strength (\({{f}}_{\text{cm}}\)) between 40 and 56 MPa and the Young’s modulus (\({{E}}_{\text{cm}}\)) ranges from 27 to 43 GPa. In addition, the measured fR1- and fR3-values are located in the range 1.4–4.2 and 0.9–3.9 MPa, respectively, mainly depending on the volume content of the fibres. It was observed that a similar bilinear stress–strain relation can be used in the pre-cracking stage, as given in MC10, see Eqs. (2)–(3). However, the sectional analysis results indicated that more accurate results can be achieved when the peak strain (\(\varepsilon_{P}\)) in the model is assumed to be 0.010% instead of 0.015% [18, 19], while for the post-peak branch of plain concrete, the same formula, i.e., Eq. (3) can be used. Next to this, it was found that a distinction can be made between the post-cracking branch in the constitutive tensile model for different FRC performance classes. The general equations to describe this linear post-cracking branch are given by Eq. (9) and (10), in which different \({k^{\prime}}_{{a}}\) and \(k_{c}^{\prime}\) -values must be applied for different FRC classes [20]. As a starting point, the \({k^{\prime}}_{{a}}\) and \(k_{c}^{\prime}\) -values are derived by a simplified stress profile at \({\text{CMOD}}_{1}\) and \({\text{CMOD}}_{3}\) [20]. Both stress profiles neglect the concrete tensile stress and assume a linear stress–strain relation for concrete in compression [18], which are similar to MC10 [7] and di Prisco et al. [16].

$$f_{{{\text{Fts}}}} = k^{\prime}_{a} . f_{R1}$$
(9)
$$f_{{{\text{Ftu}}}} = f_{{{\text{Fts}}}} - \frac{{w_{u} }}{{{\text{CMOD}}_{3} }}\left( {f_{{\text{Fts }}} - \frac{{125^{2} }}{{2.y^{2} }} f_{R3} + \frac{{k^{\prime}_{c} }}{2}f_{R1} } \right) \ge 0$$
(10)

where \({k^{\prime}}_{{a}}\) and \(k_{c}^{\prime}\) are specific design parameters; y is the tensile zone depth at CMOD3 (mm), as indicated by y3 in Fig. 1.

However, it was found that the \({k^{\prime}}_{{a}}\)- and \({k^{\prime}}_{{c}}\)-values can be further optimized to improve the predictive accuracy of the models [20]. The optimization was done by using the inverse analysis procedure [18], in which the \({k^{\prime}}_{{a}}\)- and \({k^{\prime}}_{{c}}\)-values were numerically optimized until a relative error \(\Delta E\) smaller than 1% was obtained at \({\text{CMOD}}_{{1}}\) and \({\text{CMOD}}_{{3}}\). In this optimization [19], the concrete tensile strength (\(f_{{{\text{ctm}}}}\)) and the parabolic compressive stress–strain model for concrete under compression, as recommended in MC10 [7], was included in the stress profile (at \({\text{CMOD}}_{{1}}\) and \({\text{CMOD}}_{{3}}\), see Fig. 1) [19]. It should be pointed out that existing standards typically neglect the contribution of the uncracked tensile zone, aligning with the assumption of conventional reinforced concrete structures. This is because the contribution of the uncracked tensile zone is often much less than that of steel rebars. However, in case of FRC without steel rebars, the incorporation of the concrete tensile strength is reasonable because it is much closer to the tensile contribution of the fibres, and consequently, the concrete tensile strength was included in the optimized stress profiles, as published in [19]. In addition, this contribution can also be considered in case the structural member is subjected to the first loading condition or the member is not originally cracked for other reasons. Eqs. (11)–(12) give the derived optimized post-cracking branch for FRC class a and b [19], while the corresponding equations for FRC class c and d are described in Eqs. (13)–(14) and Eqs. (15)–(16), respectively [18]. Figure 1 presents a graphical illustration of the three new models.

  • FRC class a & b:

    $$f_{{{\text{Fts}}}} = 0.34 f_{R1}$$
    (11)
    $$f_{{{\text{Ftu}}}} = f_{{{\text{Fts}}}} - \frac{{w_{u} }}{{{\text{CMOD}}_{3} }}\left( {f_{{\text{Fts }}} - 0.57 f_{R3} + 0.35 f_{R1} } \right) \ge 0$$
    (12)
  • FRC class c:

    $$f_{{{\text{Fts}}}} = 0.37 f_{R1}$$
    (13)
    $$f_{{\text{Ftu }}} = f_{{{\text{Fts}}}} - \frac{{w_{u} }}{{{\text{CMOD}}_{3} }}\left( {f_{{{\text{Fts}}}} - 0.56 f_{R3} + 0.15 f_{R1} } \right) \ge 0$$
    (14)
  • FRC class d:

    $$f_{{{\text{Fts}}}} = 0.41 f_{R1}$$
    (15)
    $$f_{{\text{Ftu }}} = f_{{{\text{Fts}}}} - \frac{{w_{u} }}{{{\text{CMOD}}_{3} }}\left( {f_{{{\text{Fts}}}} - 0.58 f_{R3} + 0.09 f_{R1} } \right) \ge 0$$
    (16)

As can be seen from the equations above, a higher performance class has a higher \(k^{\prime}_{a}\)-value, while the \(k^{\prime}_{c}\)-value significantly decreases for FRC of a higher performance class. The proposed tensile model for FRC class a and b was developed based on the test data from a total of 62 notched GFRC specimens, while the models for FRC class c and d were established using 12 PFRC notched beam specimens for each FRC class. Also two different types of PP fibres were used for those two FRC classes. The geometrical and mechanical properties of the used glass fibres (M1) and the two PP fibres (M2 and M3) are given in Table 1. The longer length of the M3 fibre, compared to M2, results in an improved crack-bridging effect which slightly increases the \(\frac{{{125}^{{2}} }}{{{2}{\text{.}}y^{{2}} }}\) ratio. Therefore, the \(\frac{{{125}^{{2}} }}{{{2}{\text{.}}y^{{2}} }}\) ratio increases from 0.56 for FRC class c, see Eq. (14) to 0.58 for FRC class d as shown in Eq. (16). Those values slightly differ from the proposed value (0.57) of EC2, while the \(\frac{{{125}^{{2}} }}{{{2}{\text{.}}y^{{2}} }}\) ratio for FRC performance class a and b is similar as that in EC2, as shown in Eq. (8).

Table 1 Geometrical and mechanical properties of the used fibres in concrete properties

3 Objective and methodology

Nowadays, a wide range of macro fibres has been developed to reinforce the plain concrete matrix. Therefore, the objective of this paper is to examine if Oettel’s estimation model for the post-cracking behaviour (Eq. (1)) as well as the new constitutive tensile models (Sect. 2) can be used for FRC mixtures with other types of macro fibres (with different geometrical and mechanical properties) than the used fibres in the construction of the models. To this end, a database was constructed in which the test data from two sources was gained: (a) from the publication of Vrijdaghs et al. [21]; (b) from the international company Bekaert. The whole database consists of 23 FRC mixtures with 6 different types of macro fibres (steel fibres and PP fibres). In total, 236 notched beam specimens are included. Detailed information of the fibres and concrete properties, included in the database, is given in Sect. 4. However, not all the collected test data was included in the verifications. More precisely, a distinction is made as follows:

  1. (1)

    Verification of the model of Oettel et al. [14]

The estimation formula of Oettel et al. (Eq. (1)) was established based on test data on steel fibre reinforced concrete, in which the fibre length, fibre diameter, fibre anchorage, fibre content, and the concrete flexural tensile strength are directly incorporated in the model. However, previous research [22, 23] showed that a well-designed fibre anchorage system significantly affects the measured residual flexural tensile strength values of FRC. The 4D Dramix fibres, developed by Bekaert, have been found to be able to significantly enhance the post-cracking behaviour owing to its double-bended anchorage system. Because of this, the model of Oettel et al. [14] is only verified for this specific steel fibre type in this paper. Consequently, a total of 204 notched beam specimens are included in this verification.

  1. (2)

    Verification of the new constitutive tensile models [18]

In the new constitutive tensile models (see Sect. 2), the experimental residual tensile strength values fR1 and fR3 are directly incorporated. Therefore, the impact of the fibre type (and its mechanical behaviour) is directly reflected in the model. From this perspective, all the FRC specimens collected in the database, i.e., 236 notched beams, corresponding to a certain FRC performance class, are included in the verification of the new constitutive models.

To check the validity of the different models, the experimental values of the residual flexural tensile strength (e.g. \(f_{R1}\) and \(f_{R3}\)) are compared with the predicted values of the residual flexural tensile strength. Therefore, the statistical analysis on the ratio of the predicted values (fR1,pred or fR3,pred) to the experimentally observed values (denoted as fR1,exp and fR3,exp) is carried out. The calculated statistical parameters include the expected value E(X) (= mean value of fR1,pred/fR1,exp or that of fR3,pred/fR3,exp), the standard deviation (s), the coefficient of variation (CoV), and Q0.05 and Q0.95 denoting the 5 and 95% quantiles, respectively.

4 Database

4.1 Fibre and concrete properties

The collected test data for the model verifications includes three macro steel fibres (S1, S2, and S3), and three types of macro PP fibres (PP1, PP2, and PP3). The geometrical and mechanical properties of the fibres are given in Table 1. Note that the used steel fibres S2 and S3 are 4D Dramix fibres, while the fibre anchorage system of the S1 fibres is not mentioned in [21].

Table 2 gives an overview of the used fibre content and the number of notched beam specimens that are used in the model verifications in this paper. The specimens from Bekaert were tested at a curing age of 7 or 28 days, while all specimens of Vrijdaghs et al. [21] were tested after 28 days. Next to this, the corresponding FRC class for every mixture is also included in the same Table, in which the characteristic residual flexural tensile strength values (\(f_{{{{Rk}}}}\)) are calculated by assuming a lognormal distribution in accordance with Eqs. (17)–(19). It must be noted that in some mixtures the fR1k is too small (< 1 MPa) and could not be classified, as indicated by the abbreviation “NC” in Table 2. Nevertheless, those mixtures are also included in the model verifications since the \(f_{R3k} /f_{R1k}\) ratio is defined.

$$f_{Rk} = \exp (f_{\ln ,m} - k_{n} \cdot \sigma_{\ln } )$$
(17)
$$f_{\ln ,m} = \frac{1}{n} \cdot \mathop \sum \limits_{i}^{n} \ln f_{i}$$
(18)
$$\sigma_{\ln } = \sqrt {\frac{1}{n - 1} \cdot \mathop \sum \limits_{i}^{n} \left( {\ln f_{i} - f_{\ln ,m} } \right)^{2} }$$
(19)

where \(f_{\ln ,m}\) = the mean value of the natural logarithm of the relevant residual strength values, \(k_{n}\) = the 5% quantile factor, which is dependent on the number of specimens (n) and the variation coefficient which is not known before the test. The \(k_{n}\)-factor can be found in Table D1 of EN 1990 [24].

Table 2 Overview of the fibre content and the corresponding FRC class of the included FRC mixtures in the model verifications, in which the mixture abbreviation (if applicable), the number of notched beam specimens, and the curing period are included in brackets

For all the FRC mixtures, the compressive strength was determined according to EN 12390-3 [25]. The measured cube compressive strength (dimension: 150 × 150 × 150 mm3) of the FRC mixtures tested at Bekaert is given in Fig. 2. In this figure, the different concrete mixtures are denoted by a specific letter, and the corresponding fibre content for each mixture is given in Table 2. It should be noted that only for mixture O, the concrete compressive strength was not measured. The compressive strength of the FRC mixtures tested by Vrijdaghs et al. [21] ranges from 42 to 60 MPa. However, the compressive strength of each individual FRC mixture is not given in [21]. Due to this reason, the uniaxial tensile strength, compressive strength, and E-modulus of all the FRC mixtures are also calculated by using the proposed equations in MC10 [7], as given in Eqs. (20), (21), and (22). To obtain similarity, those computed values are used in the verifications of the models.

$$f_{ctm} = \frac{{0.06 h_{sp}^{0.7} }}{{1 + 0.06 h_{sp}^{0.7} }} f_{ctm,fl}$$
(20)
$$f_{ck,cyl.} = f_{cm} - 8 = \left( {\frac{{f_{ctm} }}{0.3}} \right)^{3/2}$$
(21)
$$E_{cm} = E_{c0} . \alpha_{E} . \left( {\frac{{f_{cm} }}{10}} \right)^{1/3}$$
(22)

where \(f_{ctm,fl}\) = mean tensile strength due to the presence of the notch (MPa) \(\approx\) limit of proportionality (MPa), according to EN 14651 [15]; \(f_{ctm}\) = mean uniaxial tensile strength (MPa); \(f_{cm}\) = mean cylinder compressive strength (MPa) and \(f_{ck,cyl.}\) = characteristic cylinder compressive strength (MPa); \(\alpha_{E}\) = factor depending on the aggregate type (\(\approx\) 1.0); \(E_{co}\) = 21.5 × 103 MPa; \(h_{{{\text{sp}}}}\) = notched beam height (= 125 mm).

Fig. 2
figure 2

Measured compressive strength of the FRC mixtures tested at Bekaert

4.2 Monotonic bending test

The post-cracking behaviour of all the collected FRC mixtures was investigated according to EN 14651 [15], in which the notched beam specimens were subjected to a displacement-controlled three-point bending. All FRC mixtures were cast in rectangular moulds with a cross-section of 150 × 150 mm2, and a length of 600 mm. Those beams were stored in a climate chamber at a temperature of 20 ± 2 °C and relative humidity > 95% until a few days before testing. After the curing period, a notch of 25 mm was sawn at midspan of the beams. The three-point bending tests were performed in two laboratories, namely in the laboratory of the Belgian Building Research Institute (BBRI) and in the laboratory at Bekaert, as indicated in Table 2. At BBRI, a constant loading rate of 0.05 mm/min was firstly used up to a midspan deflection of 0.125 mm, then it was changed to 0.17 mm/min until the end of the test. Those midspan deflections were measured by two linear variable displacement transducers (LVDT) attached at each side of the specimens. In the Bekaert laboratory, a constant loading rate of 0.0425 mm/min was used for a midspan deflection ranging from 0 to 0.125 mm, while a constant rate of 0.17 mm/min was used to the end of the test. In addition, the midspan deflection was measured by the use of one LVDT at the moulded side of the specimens. It should be noted that the CMOD-values at BBRI were measured exactly at the bottom side of the specimens, while that of the specimens tested at Bekaert were calculated based on the measured midspan deflections of the beams, using the equation given in EN 14651 [15]. This calculation was done because the CMOD-values were not directly measured during the testing. At BBRI, a total of 7 LVDTs were also glued to one side of the beam at 7, 23, 55, 69, 83, 99, and 115 mm from the bottom of the specimens [21]. Those LVDTs were used to locate the neutral axis of the beam cross-section at midspan at a specific CMOD-value. In general, it can be concluded that the 236 monotonic bending test results are located between the boundaries \(f_{R3} /f_{R1}\) = 0.5 and \(f_{R3} /f_{R1}\) = 1.5, respectively (as shown in Fig. 3). Moreover, by considering the characteristic residual flexural tensile strength values, all FRC mixtures can be classified into performance class a, b, c, or d.

Fig. 3
figure 3

Boundaries of the \(f_{R1}\) and \(f_{R3}\) values of the collected FRC mixtures

5 Comparison between model predictions and test data

5.1 Empirical formula of the residual flexural tensile strength

The model proposed by Oettel et al. for predicting the residual flexural tensile strength of FRC, as shown in Eq. (1), was developed based on three-point bending tests in accordance with EN 14651 [15]. The steel fibres used in the FRC mixtures for establishing the model have hooked-ends, a length between 25 and 80 mm, a diameter between 0.2 and 1.2 mm, an aspect ratio between 37.5 and 120, and a tensile strength ranging from 1100 to 3100 MPa. The fibre content varied from 0.1 to 2.0 V% and the concrete cylinder compressive strength was between 24 and 108 MPa, while the flexural tensile strength of the concrete was in the range of 2.5–8.5 MPa.

Figure 4a–b compare the experimentally observed fR1 and fR3-values with the predictions of Oettel’s model [14] for the tested FRC specimens with the collected 4D Dramix fibres in the database. As can be seen from the figures, all specimens can be classified into FRC class c or d, and a weak correlation is generally found between the measured values and the model predictions for both residual flexural tensile strength, i.e., fR1 and fR3, irrespective of FRC performance class. The expected value E(x), which represents the mean value of the predicted to experimental residual flexural tensile strength ratio at CMOD1 and CMOD3 for both FRC classes, is found to be 0.79 and 0.67, respectively. This indicates that the model of Oettel et al. [14] underestimates the residual flexural tensile strength values of the FRC mixtures, implying that the model predictions tend to be conservative.

Fig. 4
figure 4

Comparison between the experimental fR1 or fR3-values, and predicted fR1 or fR3-values according to Oettel’s model (ab) and the modified model (cd), by including the fibre reinforced concrete specimens with the 4D Dramix fibres

Due to the limited test data of FRC specimens with non-Dramix fibres, it is hard to conclude whether the model of Oettel et al. [14] is also conservative for FRC mixtures with other types of steel fibres. The main reason for the underestimation of the residual flexural tensile strengths of the FRC mixtures with 4D Dramix fibres, is believed to be due to the less adequate consideration of the fibre anchorage in the model. As shown in Eq. (1), the χ-factor does not differ for FRC mixtures with a single and a double bending at the end of the fibres. To improve the predictive accuracy, the value of the χ-parameter in the original model of Oettel et al. [14] is optimized for the FRC mixtures with 4D Dramix fibres, taking into account the specific double-bended anchorage system of this type of fibres. This was done by using the least-square method. The optimization yields a new χ-value for FRC with 4D Dramix fibres, which is χ = 0.44. A comparison between the experimentally observed fR1- and fR3-values and the predictions of the model of Oettel et al. [14] with χ = 0.44 is shown in Fig. 4c–d. It can be seen from the figures that the modifications of the original model yield a better prediction of the fR1 and fR3-values of the FRC mixtures. The mean value of the predicted to the measured residual flexural tensile strength ratio at CMOD1 and CMOD3 for both FRC classes (i.e., c and d) is 1.13 and 0.97, respectively. However, a high scattering is still observed between the experimental and predicted fR1 and fR3-values, which is believed to be mainly attributed to the randomness of the fibre distribution in the concrete mixtures [26].

5.2 New constitutive tensile models

5.2.1 The sectional analysis

To verify the new and existing constitutive tensile models (see Sect. 2), a layer-by-layer sectional analysis, formerly applied by Kooiman [27], was performed on the test data of Vrijdaghs et al. [21] and Bekaert (see Sect. 4). The analysis is based on a plane section approach, and consequently, any non-linearity in the strain distribution along the height of the cross-section is neglected. The procedure of the used sectional analysis in this paper can be summarized in the following five steps:

  • The cross-section of the notched beam is divided into 125 layers with a height of 1 mm for each layer. Those layers are connected above the notch by virtual springs. In this way, the total beam response is determined by all springs together [28].

  • To transform the crack opening to an equivalent tensile strain and equivalent compressive strain, the relationship between strain and crack opening is needed. In this paper, the transformation is made by the use of a fictitious length method and is determined by the ratio between CMOD and the structural length (Lcs), according to MC10 [7]. In MC10, the parameter Lcs is defined as the minimum of the average crack distance (srm) and the tensile zone length at SLS (y). It is important to note that the parameter Lcs is not a static parameter but may evolve in the different load steps. Despite this variability, the plane section approach admits only two kinematic parameters: the centre of gravity strain and the curvature which are the same for all the fibres of the section that remains plane in the generic load step. Consequently, Lcs is always considered equal to the notched beam height (hsp = 125 mm) in a specific load step. This assumption is in line with MC10 for FRC sections under bending without containing traditional reinforcement [7]. Similar method was also used in [29, 30].

  • Stresses in the tension and compression zones of the cross-section are determined by the pre-defined constitutive laws. In this approach, the experimental tensile stress-CMOD curves can be verified with the new and existing constitutive tensile models, as described in Sect. 1. For the new constitutive tensile models, the peak strain (\({\upvarepsilon }_{{{P}}}\)) in the constitutive tensile model for FRC, as shown in Eqs. (2)–(4) is assumed to be 0.010%, and the newly developed post-peak branches in Eqs. (11)–(16) are used to describe the post-cracking behaviour of FRC (according to the performance class). In the compression zone of the beam cross-section, the uniaxial compressive stress–strain model of MC10 [7] is applied to determine the compressive stress according to the concrete compressive strain, as shown in Eq. (23). A similar stress profile at \({\text{CMOD}}_{{1}}\) and \({\text{CMOD}}_{{3}}\) as in Fig. 1 is also used to verify the model of EC2 and MC10, and consequently the assumed simplification in the stress profile of the standards are not considered to be in line with the newly developed model.

    $$\frac{{\sigma_{c} }}{{f_{cm} }} = - \left( {\frac{{k.\eta - \eta^{2} }}{{1 + \left( {k - 2} \right).\eta }}} \right)\quad {\text{for}}\left| {\varepsilon_{c} } \right| < \left| {\varepsilon_{c,\lim } } \right|$$
    (23)

where η = \(\varepsilon_{c} /\varepsilon_{c1}\) (−); k = \(E_{ci} /E_{c1}\) (−); \(\varepsilon_{c}\) = compressive strain (−); \(\varepsilon_{c1}\) = compressive strain at \(f_{cm}\) (−); \(f_{cm}\) = mean cylinder compressive strength (MPa); \(E_{c1}\) = secant modulus from the origin to \(f_{cm}\); \(E_{ci}\) = \(E_{cm}\) = the modulus of elasticity (GPa).

  • The assumed neutral axis location is changed iteratively to obtain the horizontal force equilibrium. The resulted horizontal force (ΔH) is calculated according to Eq. (24 ), which must be equal to zero in order to obtain equilibrium.

$$\Delta H = b.\left[ {\mathop \int \nolimits_{{25 {\text{mm}}}}^{{Y_{{{\text{NA}}}} }} \sigma_{ct} \left( {\varepsilon_{ct} } \right) dy + \mathop \int \nolimits_{{Y_{{{\text{NA}}}} }}^{h} \sigma_{c} \left( {\varepsilon_{c} } \right)dy} \right] \approx \mathop \sum \limits_{i = 1}^{n} \sigma_{i} .\Delta h.b = 0$$
(24)

where b = beam width (150 mm); \(Y_{{{\text{NA}}}}\) = location of the neutral axis; h = beam height (150 mm); \(\sigma_{c} \left( {\varepsilon_{c} } \right)\) = compressive stress determined by the compressive constitutive model of MC10 [7] and \(\sigma_{ct} \left( {\varepsilon_{ct} } \right)\) = tensile stress determined by one of the new or existing constitutive tensile models; Δh = height of one layer = 1 mm and \(\sigma_{i}\) = the mean tensile or compressive stress in the \(i{{{\text{th}}}}\) layer.

  • Once the horizontal force equilibrium (\(\Delta H\) = 0) is satisfied, the corresponding compressive and tensile stresses can be used to calculate the bending moment \(M_{{{\text{cal}}}}\), according to Eq. (25). Consequently, the residual flexural tensile strength at a specific CMOD-value can be identified.

$$M_{{{\text{cal}}}} = b.\left[ {\mathop \int \limits_{0}^{{Y_{{{\text{NA}}}} }} \sigma_{ct} \left( {\varepsilon_{ct} } \right).\left( {Y_{NA} - y} \right)dy + \mathop \int \limits_{{Y_{{{\text{NA}}}} }}^{h} \sigma_{c} \left( {\varepsilon_{c} } \right).\left( {y - Y_{{{\text{NA}}}} } \right) dy} \right] \approx \mathop \sum \limits_{i = 1}^{n} \sigma_{i} .y_{i} .\Delta h.b$$
(25)

where \(y_{i}\) = distance from the centroid of layer i to the neutral axis.

5.2.2 Tensile stress–CMOD curves

A comparison of the measured and calculated tensile stress–CMOD curves, using the new constitutive tensile models for the different FRC mixtures, is shown in Fig. 5. The solid lines represent the average of the experimental stress-CMOD curves, whereas the dashed lines are the predicted curves by use of the new constitutive tensile models for a specific FRC performance class through the sectional analysis. Overall, a good agreement is found between all experimental and predicted curves.

Fig. 5
figure 5

Comparison of the mean experimental (solid line) and the predicted stress-CMOD curve with the new constitutive tensile models (dashed line) for the FRC mixtures

To better evaluate the predictive accuracy of the newly developed constitutive tensile models for FRC, the absolute errors (ΔE) between the predicted and experimental \(f_{ct,fl}\), fR1 and fR3 values are calculated according to Eq. (26), and the calculated results are shown in Fig. 6.

$$\Delta E = \left| {f_{\exp } - f_{{{\text{pred}}}} } \right|$$
(26)

where \(f_{{{\text{exp}}}}\) = experimental (residual) flexural tensile strength (MPa), obtained from the three-point bending test (EN 14651 [15]); \(f_{{{\text{pred}}}}\) = predicted (residual) flexural tensile strength (MPa), by the use of a specific constitutive tensile model (according to the FRC performance class).

Fig. 6
figure 6

Deviation of the experimental and the predicted \(f_{{{\text{ct}},{\text{fl}}}}\)-value, with \(\varepsilon_{p}\) = 0.010% and \({\upvarepsilon }_{{\text{p}}}\) = 0.015% (a); Deviation (in MPa) of the experimental and predicted fR1 or fR3-values with the new constitutive tensile models for the different FRC performance classes (b)

As illustrated in Fig. 6a, the use of a peak tensile strain (\(\varepsilon_{P}\)) of 0.010% in the constitutive tensile model yields a more accurate prediction of the flexural tensile strength of the specimens, in comparison to the assumption of that parameter as 0.015%, as recommended in MC10 [7]. A similar finding was previously reported in [18]. However, it is noticed that the predicted flexural tensile strength of the FRC mixtures with \(\varepsilon_{P}\) = 0.010% still exceed the measured values, which is mainly related to the assumption of a linear deformation profile of the cross-section of the specimens in the pre-cracking stage of the FRC mixtures [18]. The use of a bilinear deformation profile has been found to be able to improve the predictive accuracy of the calculations [18]. In addition, Fig. 6b indicates that the median of the calculated absolute error for the fR1-values only ranges between 0.06 and 0.14 MPa, depending on the FRC performance class. However, the absolute error of the fR3-values increases for a higher FRC class, but its value is still relatively small (with the median smaller or equal to 0.49 MPa).

Due to the high accuracy of the new constitutive tensile models, the 236 beam specimens also show a good 1:1 ratio between the experimental and predicted fR1 or fR3-values. This is visualized in Fig. 7. Logically, the highest deviation between the predicted and experimental fR3-values is also observed for FRC performance class d.

Fig. 7
figure 7

Ratio of the predicted and experimental fR1 or fR3-values by use of the new constitutive tensile models for FRC class a & b (ab), FRC class c (cd), FRC class d (ef)

The statistical parameters for evaluating the predictive accuracy of the new constitutive tensile models, as shown in Fig. 7, are also summarized in Table 3. Since the statistical analysis is carried out to verify the accuracy of the predicted models, the expected value E(x) (i.e. mean value of the ratio fR1,pred/fR1,exp or fR3,pred/fR3,exp) should be close to 1.00, when the models are realistic. In addition, a small standard deviation (s) or a low coefficient of variation (CoV), and a narrow band in Q0.05 and Q0.95 are needed to ensure the reliability.

Table 3 Statistical parameters for evaluating the predictive accuracy of different models

As can be seen from Table 3, the new model for FRC class a and b indicates an fR1,pred/fR1,exp and fR3,pred/fR3,exp ratio of 1.04 and 0.86, respectively. A higher accuracy is observed for FRC class c, as revealed by an expected value closer to 1 at CMOD1 and CMOD3 than for FRC class a and b. In spite of an increased deviation between the predicted and measured residual flexural tensile strength values at CMOD3 for FRC class d, a high accuracy at CMOD1 is also obtained for this specific FRC class. Table 3 also includes the statistical parameters for the predicted and experimental residual flexural tensile strength values, when the constitutive tensile model in MC10 [7] and EC2 (next generation) [17] are used. As can be seen, the new constitutive tensile model for FRC class a and b as well as FRC class c has a higher accuracy than the proposed model of MC10 [7] and EC2 [17] at CMOD1.

Furthermore, the Q0.05Q0.95 band for the ratio of the predicted residual flexural tensile strength to the experimental strength for FRC class a & b, especially at CMOD3-values, is significantly smaller than that with the models in MC10 [7] and EC2 [17], as illustrated in Fig. 8a and c. As earlier mentioned, MC10 [7] and EC2 [17] also consider a decreasing post-cracking branch in the constitutive tensile model for FRC class c and d, which is not always the case from a mechanical point-of-view (FRC c if 0.9 ≤ \(f_{R3k} /f_{R1k}\) < 1.1; FRC d if 1.1 ≤ \(f_{R3k} /f_{R1k}\) < 1.3). Therefore, the accuracy of those constitutive tensile models is not visualized in Fig. 8. But overall, the expected values at CMOD1 and CMOD3, by including the EC2 model at the different FRC classes, show the highest accuracy. Consequently, it is also evident from Figs. 7 and 8b, that especially the \(k^{\prime}_{c}\) in Eq. (10) can be further optimized to obtain a higher accuracy. Nevertheless, it is worth noting that the newly developed constitutive models also show a quite accurate reproduction of the characteristic residual flexural tensile strength of the specimens. The maximal absolute error between the experimental and predicted characteristic residual strength at CMOD1 and CMOD3 is observed to be 0.18 MPa for FRC a & b; while for FRC d, it is 0.67 MPa.

Fig. 8
figure 8

Comparison of the accuracy of the new constitutive model and the model in MC10 [1] and EC2 [17] at CMOD1 and CMOD3 for FRC class a & b (a and c), and the accuracy of the new constitutive tensile model for a specific FRC performance class at CMOD1 and CMOD3 (b and d)

Based on the above observations, it can be concluded that the new constitutive tensile models for FRC seem to be not only applicable for the investigated GFRC and PFRC mixtures, that were used to calibrate the models [18], but also for FRC mixtures with a broader range of fibres. However further optimization is needed at CMOD1 and CMOD3 for FRC a & b and FRC d.

5.2.3 Neutral axis location

Based on the measurements of the side LVDTs, glued on the surface (one side) of the specimens in [21], the neutral axis location of the investigated beam cross-section, i.e., that at midspan can be determined. Previous research [18] indicated that a linear deformation profile along the height of the beam cross-section can be assumed, and the neutral axis is located where the horizontal deformation is equal to zero. This assumption is valid for tests where time effects do not play a major role [21]. In Fig. 9, the solid line illustrates the (mean) neutral axis evolution for all the collected FRC mixtures in [21], based on the measurements of the LVDTs attached on one side surface of the beams specimens [21] and by the assumption of a linear deformation profile. The test data indicates that in the CMOD-range of [0.5–2.5 mm], the neutral axis of the midspan cross-section for all the investigated mixtures is located in the 125–150 mm range (measured from the bottom of the beam specimens), which is similar to that of the GFRC and PFRC mixtures which were used to develop the new constitutive tensile models [18].

Fig. 9
figure 9

Comparison of the mean tested (solid line) and predicted YNA-evolution with the new constitutive tensile models (dashed line)

Figure 9 also presents the predicted neutral axis evolution in the beam cross-section at midspan (dashed line), based on the measured mean stress-CMOD curve and with the new constitutive tensile models. The predicted neutral axis evolution with the new model for FRC class a and b is found to be very close to the measured one. Three FRC mixtures, namely PP1-0.45 V%, PP2-0.45 V%, and PP2-1.00 V%, exhibit a lower measured YNA-location than the predicted one. As such, this is not only related to the higher fibre content (1.00 V%), but also to the increased fibre length of the PP fibres (55 and 54 mm) in comparison to the glass fibres (length: 43 mm; fibre content: 0.50 and 0.75 V%) that were used to develop the new model. The other FRC mixtures with performance class a and b show the opposite behaviour, that is, a lower predicted neutral axis location than the measured one. This is apparently related to the lower fibre content or the smaller fibre length, compared with the glass fibres, used in the development of the models [18]. A similar conclusion can be made for the FRC mixture of class c, see Fig. 9c). The small difference between the predicted and measured YNA-values only slightly influence the predicted stress–CMOD curve.

Figure 10 presents the predicted YNA-evolution of all the specimens of a specific FRC class. As revealed from the figure, a lower YNA-value is found for a higher FRC class. Obviously, this is reasonable because of the improved post-cracking performance with the increase of the FRC performance class. However, the median of the predicted YNA-values at 0.5 mm CMOD only decreases from 138.2 to 135.7 mm when the FRC performance class increases from a & b to d. At CMOD3, the difference between that value for different FRC classes becomes even smaller.

Fig. 10
figure 10

Predicted neutral axis location at 0.5 and 2.5 mm CMOD for all investigated FRC mixtures with the new constitutive tensile models for different FRC classes

As mentioned in Sect. 1, the model in MC10 [7] assumes a fixed value for the \(k^{\prime}_{a}\)-parameter, which is 0.45. The assumption of that value can satisfy the equilibrium condition for bending moment, but not (necessarily) for the horizontal force. Therefore, Vrijdaghs et al. [21] indicated that the use of the MC10 model consistently overestimates the height of the compressive zone. However, although the scattering of the compression zone height, the new constitutive models show a good one-to-one relationship between the experimental and predicted compressive zone height (x), as plotted in Fig. 11.

Fig. 11
figure 11

Ratio of the measured and predicted compressive zone height according to the new constitutive tensile models

In addition, it is very interesting to find that the collected 236 monotonic test data shows a strong correlation between the experimental fR1-values, as well as the fR3-values, and the predicted compression zone height of the beam midspan cross-section at the corresponding CMOD level, as indicated in Fig. 12. The empirical relations derived through regression analysis of the data are presented in Eqs. (27) and (28), respectively. As can be observed from Fig. 12, these two equations are valid irrespective of the FRC class. An increase of the fR1- or fR3-values leads to an increase of the compression zone height of the beam cross-section at midspan, and vice versa.

$$x { = 4}{{.3 }}f_{R3}^{{2/5}} {\text{ for }}f_{R3} \in \left[ {0.{\text{6 MPa}},{ 6}.{\text{8 MPa}}} \right]$$
(27)
$$x { = 10 }f_{R1}^{{1/3}} {\text{ for }}f_{R1} \in \left[ {0.8{\text{ MPa}},{ 5}{\text{.6 MPa}}} \right]$$
(28)

where x = height of the compression zone (mm); \(f_{R1}\) and \(f_{R3}\) = residual tensile strength (MPa) at 0.5 and 2.5 mm CMOD, respectively.

Fig. 12
figure 12

Relation between the experimental fR1 or fR3-values and the predicted compression zone height x for different FRC classes

6 Conclusions

This paper presents a verification of the three newly developed constitutive tensile models [18] for FRC, as well as the model for predicting the residual flexural tensile strength of FRC mixtures proposed by Oettel et al. [14]. This was done by using the test data in [21] and that of the international company Bekaert. The whole database consists of a total of 236 notched FRC beams with three types of macro steel fibres and three types of macro PP fibres. Based on the research results, the following conclusions can be drawn:

  • The proposed model of Oettel et al. [14] underestimates the residual flexural tensile strength values at CMOD1 and CMOD3 for FRC mixtures with 4D Dramix fibres. This is believed to be related to the underestimation of the χ-parameter in Oettel’s approach if a double-bended anchorage system is used. Therefore, the χ-parameter is optimized for the specific 4D Dramix fibres. This is done by the least square method. The optimized χ-value is 0.44, and the mean value of the ratio of the predicted \({{f}}_{{{{R1}}}}\) and \({{f}}_{{{{R3}}}} { }\)-values to their measured counterpart is 1.13 and 0.97, if this specific χ-value is used. However, further research is required to clarify if the underestimation, by using Oettel’s model, is also observed for other steel fibres or just for this specific anchorage system.

  • The magnitude of the parameter \(\varepsilon_{p}\), which represents the strain at peak stress in the constitutive tensile model for FRC in MC10 [7], has a large influence on the predicted flexural tensile strength of the FRC specimens. The numerical results indicate that when that parameter is assumed as 0.010%, the predicted flexural tensile strength is closer to the measured value, in comparison to that with \(\varepsilon_{P}\) = 0.015%. (as recommended in MC10 [7]). Similar results were also found in [18].

  • The new constitutive tensile model for FRC class a & b, FRC class c, and FRC d provide quite accurate predictions of the residual tensile strength at CMOD1. The smallest fR1,pred/fR1,exp ratio is 0.99 for FRC c, while FRC class a & b and FRC class d indicate a ratio of 1.04 and 1.05, respectively. Next to this, an increased deviation at CMOD1 is observed when the model of the future EC2 (next version) [17] and MC10 [7] for FRC class a & b and FRC class c is used.

  • The new constitutive tensile model for FRC class c indicates a high accuracy not only at CMOD1 but also at CMOD3. The fR3,pred/fR3,exp ratio is found to be 1.06. Nevertheless, although there is a narrow Q0.05 and Q0.95 range at CMOD3 for the different FRC classes, there is a scope to further optimize the newly developed FRC a & b and FRC class d model at CMOD3.

  • The use of the new constitutive tensile models for FRC leads to a small difference between the predicted and measured neutral axis location of the beam cross-section at midspan. In addition, a good one-to-one relation between the measured and predicted compression zone height of the midspan cross-section is found for all the FRC specimens.

  • There is a strong correlation between the experimental fR1-values, as well as the fR3-values, and the predicted compression zone height of the midspan cross-section with the newly developed models for FRC, as shown in Eqs. (27) and (28), respectively. An increase of the fR1- or fR3-values leads to an increase of the compression zone height of the beam cross-section at midspan, and vice versa.