Introduction

Soil nailing is a slope stabilizing technique that is commonly used to reinforce in-situ ground by interacting with soil. The slope stabilization using nails is achieved by inserting reinforcing bars in the soil, which is then grouted, fixed soundly to the ground for their entire length and finally a flexible or rigid facing is installed. The influencing parameters for soil nails on slope stability consist of (1) the type of soil, (2) slope inclination, (3) nail inclination, (4) nail length, (5) horizontal nail spacing, (6) vertical nail spacing, (7) nail diameter, and (8) nail head size. In previous studies about soil nails, many researchers have used various methods to study the effectiveness of soil nail on slope stability. Particularly, limit equilibrium method (LEM), finite element method (FEM), and finite different method (FDM) are the common techniques to analyze slope stability.

LEM is currently the typical stability analysis and still has been used widely in recent research [8, 11, 13, 20, 25]. The result from those studies showed that the factor of safety initially increased with the increase of nail inclination until reaching the optimum inclination angle and then steadily decreased. Also, the position of nails can influence the stability of a soil-nailed slope.

Finite element or difference analysis is more rigorous numerical simulation based on stress–strain relation of a ground. For the analysis of slope stability with soil nails, the shear strength reduction method can be adopted in FEM to estimate the factor of safety. The numerical analysis for soil nail structure by using FEM or FDM has been studied by numerous researchers [7, 16, 19, 21, 22, 26]. These studies reported that increasing nail inclination could decrease the maximum tensile force in each nail, and the nail head could prevent local failure between nails. Moreover, the increased horizontal spacing caused increased horizontal deflection and vertical settlement. On the contrary, horizontal deflection and vertical settlement can be decreased with the increase of nail length.

Most of the previous research have focused on the individual effect of soil nail parameters in the range of the design specification and only the possible range of nail spacing, and nail inclination were suggested for the construction work without considering any specific slope angles [3, 4, 18]. The combined effect between nail head size and other nail parameters, however, hasn’t been studied much. Thus, the objective of this paper was to evaluate the soil-nailed slope with flexible facing in the outer range of design specification based on the finite element method. The variation of slope inclination (α), nail inclination (β), horizontal spacing (Sh), vertical spacing (Sv), and nail head size (nh) were examined in this study and the slope stability was analyzed with the minimum safety factor in reinforced slope conditions. The outcome of this study offers useful information for securing the global stability of the steep soil-nailed slope.

Conventional specification

Slope geometry

For flexible facing systems, the soil-nailed structure was recommended to be applied on a slope steeper than 45º with various cohesive soils [1], 68º with Mercia mudstone group, and firm to stiff sandy clay [14]. Also, for the steeper slope about 70º, it was applicable when the soil type is silty clay and clayey sand [17].

Nail parameters

The soil nails are typically installed at slopes with an angle of 10º–20º to allow the grout flow from the top to the bottom of the drill hole. Additionally, nail angles less than 10° was not recommended to protect the grout flowing out and an extended “bird’s beak” at nail head [4].

Nail spacing has two directions (Sh and Sv). Sh is generally decided as the same as Sv (square pattern of nails) in the design stage. Phear et al. [18] indicated that the interval of nails from 1 to 2 m should be considered. In addition, Carlos et al. [4] suggested that the first and the bottom row of nails should be installed with approximately 0.6–1.06 m spacing from the top of a slope and 0.6–0.9 m above the base of a slope (Fig. 1). These demands are the consequence of the limited ability of nail head to work as a cantilever.

Fig. 1
figure 1

Soil nail pattern on slope face (square pattern of nails)

To analyze the slope stability with soil nails, the preliminary design for the length of soil nail is necessary. It can be calculated in the range of 0.8–1.2 H, where H is the height of the slope [9]. For the preliminary design, a reinforcing bar with the diameter of 32 mm should be adopted as a first step and can be reduced to 10 mm as necessary [2]. And the diameter of drill hole should be at least 125 mm [6].

The size of nail head is also another influential component in the soil nail design. There are several design approaches on soil nail head in various countries, and most engineers indicated that nail heads could enhance the internal stability or the external stability of a nailed structure. Hong Kong and UK suggested the design criteria for the size of a nail head size with flexible facing. Those criterion gives three different nail head sizes: 400  ×  400  ×  250 mm, 600  ×  600  ×  250 mm, and 800  ×  800  ×  250 mm [10]. The detail of soil nail head is presented in Fig. 2.

Fig. 2
figure 2

Typical soil nail head detail (after CEDD drawing No. C2106/2D)

Modeling

For the simulation of slopes reinforced with nails, finite element analysis in plane strain for various slope angles (45º, 55º, 65º, and 75º) was conducted using Plaxis 2D. Soil nails and nail heads were simulated as the geogrid and plate elements, respectively. In numerical modeling, the shape of both geogrid and plate structural elements is rectangular with a width equal to 1 m in the perpendicular plane direction. Since the soil nail has a circular shape in cross-sectional area and nail heads are discrete square plates placed at designed horizontal spacing, it is required to determine equivalent axial and bending stiffness as circular for soil nails and square size for nail heads [19].

A reinforcing bar (soil nail) with the diameter (d) and modulus of elasticity (En) is placed in the drilled hole filled with cement grout which has a diameter DDH and a modulus of elasticity Eg. Based on these parameters, the equivalent modulus of elasticity Eeq expressed by Babu et al. [24] in Eq. (1) was adopted.

$$E_{eq} = E_{n} \left( {\frac{{A_{n} }}{A}} \right) + E_{g} \left( {\frac{{A_{g} }}{A}} \right)$$
(1)

where An is the cross-sectional area of reinforcement bar; A is the total cross-sectional area of grout and soil nail; Ag is the cross-sectional area of cement grout.

The equivalent axial and bending stiffness are presented in Eqs. (24).

For soil nail

$$EA = \frac{{E_{eq} }}{{S_{h} }}\left( {\frac{{\pi D_{DH}^{2} }}{4}} \right)$$
(2)

For nail-head

$$EA = \frac{E}{{S_{h} }}t.n_{h}$$
(3)
$$EI = \frac{E}{{12S_{h} }}t.n_{h}^{3}$$
(4)

where nh is the size of a square nail head; t is the thickness of the nail head.

The equivalent plate diameter of nail is calculated using the formulation:

$$d = \sqrt {12\left( {\frac{EI}{{EA}}} \right)}$$
(5)

Typical clayey sand was assumed as the soil-nailed slope and modelled as Mohr–Coulomb material, while nails and related structural elements are simulated as elastic materials [19, 23, 24]. This is due to the high ultimate bonding strength between steel and cement grout [12, 15] also, the possibility of yielding is fairly low [27]. The dimensions of the model are also presented in Table 1. The horizontal and vertical displacements are fixed as zero at the bottom boundary and free at the top. The bottom boundaries were considered as drained (phreatic line). The input parameters of soil nail and in-situ soil for the modeling of slope are summarized in Tables 2, 3. A finer mesh is generated around soil nails for achieving accurate results and the surcharge of 5 kN/m2 is also applied to the crest of the slope. The flexible facing is chosen for modeling in which the nail head is individually connected to each nail. The finite element mesh for the modelling of the reinforced slope with nails is represented in Fig. 3.

Table 1 Slope geometry
Table 2 In-situ soil parameters
Table 3 Soil nail parameters
Fig. 3
figure 3

Finite element mesh for numerical modeling of the soil-nailed slope

The factor of safety in analysis of numerical simulation can be achieved by reducing the strength parameters of the soil. This method is called Phi-c reduction or strength reduction technique. In this approach, it allows finding the factor of safety of a slope by initiating a systematic reduction sequence for the available shear strength parameters c′ and ϕ′ just cause the slope to fail. The reduction values of shear strength parameters cf ′ and ϕ f are defined as:

$$c^{\prime}_{f} = \frac{c^{\prime}}{{SRF}}$$
(6)
$$\phi ^{\prime}_{f} = \tan^{ - 1} \left(\frac{\tan \phi ^{\prime}}{{SRF}}\right)$$
(7)

in which the SRF is the strength reduction factor. The factor of safety of the slope, FS, is the value of SRF to bring the slope to failure.

Numerical analysis results and discussion

Sensitive analysis for five different slope and soil nail parameters was carried out. Considered variables in this analysis were slope inclination (α), nail spacing (NS  =  Sv  =  Sh), nail inclination (β), and nail head size (nh) are summarized in Table 4. Since each slope angle had 120 models based on the number of each variation of parameters then 480 simulations were conducted in total. In this study, 1.5 of minimum factor of safety (FSmin  =  1.5) was chosen for the verification in the reinforced slope by soil nail [10]. And then the result of soil nailed slope stability with flexible facing systems was presented in terms of a combination of soil nail parameters.

Table 4 The variation range of soil nail parameters

Effect of nail spacing

To study the effect of nail spacing (NS) on the FS of the soil-nailed slope, the nail spacing in the range 1–3 m were investigated with fixed value of nail inclination (β  =  10º) without nail head. Figure 4 indicates the relationship between FS and nail spacing in various slope angles (45º, 55º, 65º, and 75º). From this figure, it is noted that FS was significantly affected by both nail spacing and slope angle. This is due to the wider nail spacing could reduce number of nails which resulting in increased weight of soil between nails and lead to the increment of shear stress in each nail [5]. Also, local failure can occur on the slope surface [26]. Furthermore, the decreasing FS was also due to the increase of critical slip failure caused by an increase of slope angle. By comparing FSmin (Fig. 4), the FS of nail spacing 1–3 m in all slope angles was lower than 1.5 except nail spacing from 1 to 2.5 m in slope 45º and NS  =  1 m in slope 55º. Particularly, it was proved that the validated range of nail spacing was decreased by increasing slope angle. As can be seen in steep slopes with inclination of 65 and 75º, the nail spacing in a range from 1 to 3 m was no longer valid.

Fig. 4
figure 4

The effect of nail spacing on four different slope angles

Effect of nail inclination

To investigate the effect of nail inclination on the FS, various nail inclinations from 0º to 25º were considered with varying nail spacing (1–3 m) and slope angle (45º–75º). The effect of nail head was not considered, and the result was illustrated in Fig. 5. In Fig. 5a, the FS was observed to increase and then decrease with an increase of nail inclination. However, the FS gradually decreased for slope angle of 55° with nail spacing of 2, 2.5, and 3 m and for all other cases with slope angle of 65º and 75° as shown in Fig. 5b–d. This is due to the available bonding length of the nail inserted behind the slip surface (boundary of passive and active zone). In other words, the nail orientation could allow the nails perfectly cross the potential slip surface until it reaches the optimum angle. In Fig. 5a for slopes having 45° of inclination, the optimum nail inclination (βopt) was in a range between 10º and 20° and it was consistent with the previous studies by Lin et al. [16] and Rotte et al. [20]. In Fig. 5b, however, the range of βopt was valid only in case of NS  =  1 m. In Fig. 5c, d, the FS was lower than 1.5 in all analysis cases because nail inclination could only provide the internal stability of slope [14]. It is obvious that the βopt is strongly influenced by the slope angle and nail spacing.

Fig. 5
figure 5

The effect of nail inclination in four different slope angles

Effect of nail head

To evaluate the effect of nail head size on the FS, the various slope angle, nail spacing, nail inclination, and nail head size (0.4–0.8 m) was examined as presented in Figs. 68. The FS and the βopt was inversely decreased with an increase in the slope angle. Interestingly, by analyzing with FSmin, the presence of nail head enabled the nail spacing 1 and 1.5 m workable in slope 65 and 75º as shown in Figs. 6c, d; 7c, d; 8c, d which were unstable without nail head. Also, as can be observed on the overall result, the flexible facing structure can be safe in a limited conditions at 75° of slope angle.

Fig. 6
figure 6

The effect of nail head size equal to 0.4 m in four different slope angles

Fig. 7
figure 7

The effect of nail head size equal to 0.6 m in four different slope angles

Fig. 8
figure 8

The effect of nail head size equal to 0.8 m in four different slope angles

The βopt were found to increase with an increase in the nail head size (Fig. 9). It indicated that the nail head can contribute to the global stability of the slope by working as a reaction plate which compresses the surface soil of slope (active zone) and produces tensile force in nail and also can prevent the local failure between nails. This result was consistent with the previous study by Shiu and Chang [21].

Fig. 9
figure 9

The effect of nail head size on optimum nail inclination in four different slope angles

Table 5 shows the validation range of nail spacing (NS) and nail inclination (β) in various slope angles and nail head sizes based on Figs. 68. From this, it is found that the conventional specification (NS  =  1–2 m and β  =  10º–20º) is practical in slopes in angle of 45º and 55º. Whereas, those ranges cannot be applied to slopes in angle of 65º and 75º. Thus, to stabilize those two steep slopes (65º and 75º) with soil nails, nail head should be considered having dimensions at least nh of 0.4 m with nail spacing less than or equal to 1.5 m, and nail inclination from 5º to 10º.

Table 5 Validation range of NS and β in various slope angles and nail head sizes

Conclusions

In this study, the numerical modeling of the soil-nailed slope was conducted using FEM. Effect of slope angle, nail spacing, nail inclination, and nail head size on the slope stability was numerically investigated. Based on these analysis results, the following conclusion can be drawn:

  • By increasing the nail spacing (NS), the FS of the soil-nailed slope decreased due to the large spacing induced the increment weight of soil between nails, and the less amount of nails results in the external failure of slope. Furthermore, the range of NS decreased with an increase in slope angle (α). This because of an increase of critical slip failure in slope.

  • The numerical results indicated the optimum nail inclination (βopt) in a range between 10º and 20° for slope angle of 45º and 55º. Moreover, βopt decreased with an increase of NS and α because the effect of nail inclination (β) can only enhance the internal stability of slope.

  • In terms of the effect of nail head size (nh), it yielded an increase in βopt. This is due to the tensile force between the nail and nail head was perfectly confined to the soil in the active zone and also prevent the local failure on the slope surface.

  • The conventional specification of NS and β suggested by Carlos et al. [4] and Phear et al. [18] was applicable on slope 45º and 55º; however, it was inappropriate for slope 65º and 75º, in which nh is required at least with the size of 0.4  ×  0.4 m, NS  ≤  1.5 m, and 5º ≥  β ≥  10º.

For the safe design of soil-nailed slope, the above-mentioned parameters need to be considered and further parametric study will also be needed for the other types of soil.