Introduction

Valvular heart illness is affecting more than 100 million people globally, and in some severe cases, can cause a significant mortality rate.1 Nowadays, many patients all over the world suffer from heart diseases, and the number of patients increases as the average age of the population increases.1,40,41 Valve calcification, stiffening the valve, Rheumatic fever, and bicuspid valve are the most typical problems associated with the aortic valve. These problems can be solved by repairing the valves or replacing the diseased valves with artificial valves.26,37 Mechanical heart valves (MHVs) are the most acceptable prostheses valves that are utilized due to their lifelong durability.1,40 The main disadvantage of MHVs is the need for long-term anticoagulant medicine, which limits its clinical application.6 Nowadays, among the mechanical heart valves, surgeons usually use the BMHVs.41

However, there are still some problems in BMHVs such as thrombosis, cavitation, backflow, etc. These problems are related to the non-physiological pattern of blood flow that leads to the mechanically induced damage of blood cells.16 Numerical simulation can serve as a tool to not only infer reliable prosthesis function but also to consider and facilitate the design of future prosthetic valves.42 In this respect, CFD analysis can be used to investigate the behavior of the blood flow passing through the BMHVs. Earlier studies in this regard were conducted to investigate the angle of leaflets and hemodynamic performance of BMHVs in the cardiac cycle at a particular time point with static 2D geometry. One of the earlier researches is done by King et al.24 in which they performed a 2D steady-state simulation of bileaflet mechanical heart valve utilizing CFD. They investigated the effect of flow pattern with non-Newtonian blood flow and compared it with 3D experimental results. They found that 2D simulation has a significant difference in flow distribution with experimental results. The CarboMedics and St. Jude heart valves prosthesis were subsequently compared, and it was detected that the St-Jude valves demonstrated fewer disturbances due to their larger opening angle. Afterward, in another research done by King et al.,23 a 3D precise transient simulation was conducted, and the velocity profile in different places was investigated and compared with the experimental data. They found that the flow field shows an appropriate correspondence with the experimental data, and at the opening angle, the location of the leaflet also influences the disturbances. Moreover, they concluded that CFD is a powerful tool to predict the fluid flow in the downstream of the mechanical heart valve. In order to investigate the vortexes, which are among the critical issues that lead to thrombosis, Bluestein et al.7 performed a 2D transient simulation of BMHV that the leaflets are fixed in a fully open location by utilizing k − ω as the turbulence model. They introduced diffusion of vertexes as a mechanism for activating platelets. They stated that non-tissue surfaces of the mechanical valves cause a non-physiological flow pattern, which is one of the notable limitations of mechanical valves. Consequently, in their work, vertexes were the leading cause of the production of free clots.

After the examination of leaflets angle and main characteristics in the fluid with fixed leaflets, the research interest in this subject shifted towards studying the movement of leaflets. The fluid-solid interaction simulation of blood flow in BMHVs was studied by Cheng et al.,9 in which simulation was performed only on one-quarter of the fluid field in the diastolic phase. They stated that Wall Shear Stress (WSS) from blade motion is the main reason for the coagulation; consequently, they examined the flow near the leaflets in the diastolic phase. They reported that high velocities in the small distance between the leaflet and housing wall during the leaflet return as well as leaflets collision to the blood, leading to high WSS. In another research, the fluid-solid interaction simulation in a 2D simplified model was conducted by Dumont et al.13 They validated the results of numerical data against the experimental one. It was observed that FSI simulation with dynamic mesh could predict the exact motion of leaflets. After validation of the method, in another study, they14 compared the hemodynamic performances of St. Jude, and ATS open pivot in a not only 3D simulation with exact geometry but also with the transient condition. They stated that these two valves mainly differ in their hinge design, and exhibit two different characteristics in the activation of platelets. Their findings indicate that, in the closure phase, the St. Jude valve is more prone to platelet activation than the ATS open pivot. Ge et al.17 examined the effectiveness of various turbulence models in stimulating the characteristics of BMHVs. They showed that by moving to the flow downstream, the vortexes generated near the wall increase their distances from the wall and compress the central jet, and consequently, the flow is divided into two jets. It was also claimed that the Detached Eddy Simulation method is a reliable tool in modeling turbulent flow.

As critical characteristics of the blood flow are mostly rooted in regions like sinuses or hinge areas, there are some studies focused on the blood flow in these regions. Bang et al.5 studied the effect of sinuses existence in the aorta model geometry on the flow field in two kinds of vessels: with and without sinuses. In this simulation, they utilized FSI analyses for curved BMHV. Their results showed that the model without sinuses takes more time in the closure phase. They also considered the quantity of damage to the blood cells and stated that in two models, there was a risk of damage to the red blood cells at the final stage of the closure phase. Govindarajan et al.18 conducted a study on the effect of hinges as the leading cause of the clot formation in the closure phase. Two-dimensional geometry, along with the Lagrangian approach, was utilized to follow the platelet path and calculate the shear stress on them along the pass of this area. They reported that a boundary layer separation occurred in a narrow space in the hinges, which resulted in the formation of vortices. Platelets are stuck in this area, and this leads to the process of flocculation. Kuan et al.25 attempted to simulate the flow in the valve during the heart cycle and investigated the influence of sinuses and the aortic arch on the micro-flow through the hinges. They reported that high WSS during the diastolic phase is much more than the systolic phase, so blood elements are damaged more significantly in the diastolic phase.

Advancements of systems in recent years have undoubtedly led to more precise simulations resulted in faster valve developments.

On-X heart valves are generally taken into account as a new generation of valves, which are commonly used in recent years; however, the literature lacks information about it. Based on this, Mirkhani et al.30 simulated transient blood flow throw the On-X mechanical valve in ascending aorta with two-way FSI simulation to investigate fluid flow in all positions of leaflets and detect the areas with the highest shear stresses. They concluded that the On-X valves are able to establish a uniform and relatively laminar flow. After measuring the turbulent and viscous shear stresses, they concluded elevated shear stresses at the inside of the hinges lead to platelet activation and subsequent thrombogenic complications. Following the previous work, Hanafizadeh et al.19 tried to investigate the impact of non-Newtonian blood flow with realistic geometry, including coronary arteries. They performed a 3D simulation of a 23-mm On-X valve and blood flow through coronary arteries in the diastolic phase. They investigated the effect of coronary arteries on the hemodynamic efficiency of the valve. The results showed that the presence of BMHV causes a 100% increase in the flow rate in coronary arteries and changes in WSS and, as a result, increasing coronary artery disease. They concluded that ignoring the non-Newtonian characteristics of blood can cause an 80% error in the calculations.

Some researches worked on investigating the different mathematical activation models. Hedayat et al.20 compared the activation of the platelet of a mechanical heart valve (MHV) against BHV (Bioprosthetic heart valves). They used identical initial hemodynamic and boundary conditions by using three different mathematical activations. Their results indicated that at the beginning of the systole phase, by using MHV instead of BHV, the risk of platelet activation is multiplied. The platelet activation, however, by the bulk flow for the MHV, at the end of the systole phase, was multiple of that for the BHV, and contrary to the previous observations, their results demonstrated that systole phase plays a crucial role in the activation of platelets.

Calcification of the valve is one of the most significant reasons for valve failure and, recently, investigating the impact of calcification of the leaflets on the flow rate has been the focal point of many studies. Calcification and the impact of its severity and distribution on valve leaflets have been investigated by Sturla et al.39 The Finite element method was employed in their study utilizing three aortic root models, which had different calcified stenotic aortic valves. Ex-vivo assessment of three human aortic valves constituted the basis for the respective calcification patterns. They observed that calcification patterns had effects on implanted stent configuration, stress distribution that was generated on calcium deposits, and high stresses that affect the profile of native aortic valve leaflets. In their study, a relation was proposed between the alteration of the stresses in the native anatomical elements and prosthetic implant. In another study, leaflet calcification and its effect on flow patterns were investigated by Amindari et al.3 They studied the calcification effect by introducing three models of valve material (healthy, calcified, extremely-calcified) using three Young Modulus in a 2D FSI aortic valve case. Their observation revealed that the opening ratios of the valve decreased considerably; when the Young Modulus was changed from healthy to calcified, and it was asserted that calcification led to stenosis. Furthermore, compared to the healthy valve, calcification resulted in a significant rise in average WSS on the leaflets and TPG. By considering the WSS pattern, they showed that the highest WSS was situated at the leaflet tips on all of the occasions.

In previous studies, usually, the effects that vessel wall motions exert on the blood domain have been neglected, while proven to have a significant influence on the simulation results. Bonfanti et al.8 modeled the type-B aortic dissection (AD) with the deformable vessel wall by using the FSI method and compared the results with a simplified Moving Boundary Method (MBM). They showed that the deformation of the aorta has a sensible impact on the blood flow and, the MBM can capture the wall motion of the flow field with negligible error; in other words, MBM results are approximately in accordance with the results of the FSI simulation. In a recent study, Nowak et al.34 developed a numerical model for predicting the blood flow characteristics in the human aorta section. They used the FSI method from the Ansys package for considering the deformation of the vessel wall. They analyzed the differences between rigid and deformable aorta in their study, and the results indicated that the developed model has some impact on the pressure, pressure drop, and wall shear distribution. They claimed that these values are higher in deformable wall conditions both for systole and diastole compare to the rigid wall.

Calcification of the valve is one of the major important reasons for aortic valve replacement, and many types of research have been performed to study the calcification of aortic valve leaflets. However, to the best knowledge of the authors, not enough attention has been paid to calcification of the annulus after implanting the artificial valve. It is worthwhile to mention that calcification of the annulus, which mostly occurs in older people, can proceed up to the beginning of the sinuses. Another scientific gap noticed by the authors is that most of the studies have been performed without considering the effect of aorta deformation while the influence of elasticity of vessel walls and their deformation is noticeable. Hence, the primary goal of this study is to elucidate the effect of aorta deformation on the hemodynamic performance of BMHVs. In this research, it has been tried to simulate the realistic and the most accurate model for the valve and the deformable aorta in geometry. So, a 3D transient numerical simulation of an On-X medical BMHV size of 23-mm is performed during the accelerating systolic phase considering three different conditions: rigid aorta (referred as Rigid), flexible aorta with a healthy annulus (referred as Flexible) and flexible aorta with a calcified annulus (referred as Calcified).

Methodology

In this part, the model assembled in silico is presented, and it contains both the structural and fluid domains. For predicting the computational domain, the commercial solver Ansys Workbench 17.2 was utilized. This is due to its ability to analyze the computational domain as well as exchanging data between flow and structural solvers.

Moreover, the numerical procedure and applied boundary conditions are elaborated in order to solve the governing equations.

Geometry Details

As one of the recent most reliable BMHVs, the On-X valve has been proposed in this study. Also, the diameter of the selected model has been considered 23-mm because of its practical application in surgeries. In a realistic situation, the presented valve should be placed over the aortic root. In order to design the geometry of the detailed valve structure, first, the Coordinate Measuring Machine (CMM) is used to provide the cloud point. Figure 1 demonstrates a provided point cloud from the specified BMHV using optical 3D scanning. CMM, as optical measurement equipment with an approximately 80 μm precision, has been employed.

Figure 1
figure 1

Point cloud of the BMHV.

Next, the final model has been generated through SolidWorks 2017 by utilizing the extracted point clouds and with the help of accessible information presented by the On-X Life Technology Inc. in conjunction with the direct measurements. With the help of these measurements, the leaflet ear and hinge recess surfaces from the point clouds would be smoothed. By merging these data, a realistic 3D model of the BMHV has been developed via the SolidWorks 2017 software package. Figure 2 represents the components of the generated valve model. As it is evident, the sewing ring has been eliminated due to being inconsequential to the blood flow pattern that exists within the aortic valve.

Figure 2
figure 2

(a) On-X heart valve model; (b) magnification of hinge area and leaflet ear.

It should be noted that the non-symmetric hinge recess is where the leaflet ear is situated. Furthermore, On-X life technology Inc. exclusively presents its designed butterfly shape for hinge recess.35 As can be seen, the leaflet ear and the corresponding hinge have been designed, so that enables the creation of an unswept area at the corners of the hinge. This design results in fluid flow passing the pivot while the risk of generation of flow stagnation is reduced, and as a consequence, lower thrombosis rate is experienced.35

Accordingly, the leaflet of the valve has been considered with 13.5 mm in length, 0.8 mm in thickness, and traveling angle of 40° to 90°.35 Before the closure phase, the leaflets can be opened full 90° according to the ‘‘actuated pivot design,’’ which is the unique feature of On-X valves.35 Figure 3 demonstrates the free rotational leaflets angle where the valve is in its fully closed state. As it is clear, the traveling angle equals 50° because of the symmetric geometry of the leaflets and hinge. It is worthy to mention that the contact exist in the pin section is assumed to be frictionless.

Figure 3
figure 3

Leaflet traveling angle from fully closed to the fully open position.

The considered On-X aorta valve is placed over a real ascending aorta model, which including sinuses of Valsalva (thoracic aorta). In order to generate the 3D model, the point cloud of a thoracic aorta has been initially extracted using the segmentation tool provided by computed tomography angiography (CTA) images appertaining to a patient who has been implanted BMHV (CTA images are provided in the Appendix Fig. 24, Fig. 25). By using the extracted point cloud, the curvature centerline corresponding to the thoracic aorta can be achieved. Therefore, the generalized model can be developed using these data along with the available dimensions regarding an average person in previous studies.15, 29 After generating the geometry of the ascending aorta, the On-X valve is mounted on the aorta. Accordingly, Figure 4 depicts the resulting fluid domain.

Figure 4
figure 4

Fluid domain inside the ascending aorta with BMHV.

In FSI simulations to have accurate data transferring between the fluid domain and solid structure, the mesh grid should be fine enough to capture the phenomena occurring in common regions. Moreover, it is highly recommended to use the same mesh grid for fluid and solid domains in the vicinity of FSI interfaces. Therefore, as it is demonstrated in Fig. 5, the mesh grid adjacent to leaflets becomes finer, and it is attempted to generate almost identical mesh grids in FSI interfaces. For capturing the main flow features, it should be guaranteed to have adequate elements in the mentioned gaps, so the fluid domain has been divided into 3,610,146 tetrahedral elements. Also, the mesh resolution has been altered from 20 μm in the gaps to approximately 800 μm in the regions far from the vessel wall. The computational grid of the blood flow has been depicted in Fig. 5a. Also, Fig. 5b provides a more detailed demonstration of the mesh closer to leaflets.

Figure 5
figure 5

Computational mesh (a) fluid domain (b) near the valve region.

The vessel wall is separated into two parts in order to assign different mechanical properties. They are shown in green and blue color as the representation of part A and part B, respectively in Fig. 6. According to this separation, in this study, we have investigated three models: flexible ascending aorta with a healthy annulus (Flexible), flexible ascending aorta with a calcified annulus (Calcified), and rigid vessel wall (Rigid).

Figure 6
figure 6

(a) 3D schematic of the vessel wall and separation, (b) 2D view of parts A and B of the vessel wall.

Flow and Mechanical Solvers

After assuming the blood flow as an incompressible flow, the blood has been modeled according to the Newtonian shear stress relation, because of high shear rates which is occurred in the blood in the accelerating systole; therefore, the aggregates are destroyed, and the blood cells behave as individuals. Also, the tube diameter and blood hematocrit influence the blood viscosity at a constant strain rate. So, the constant dynamic viscosity of 3.6 cP has been supposed by considering the aorta diameter and the volume fraction for a normal person.32 It should be mention that ALE formulations were utilized to discretize the computational system.

The following instantaneous Navier–Stokes (NS) equations have been obtained as the governing equations for this case:

The equations containing i and j are presented in tensor notation, which i and j = 1, 2, 3.

$$\frac{{\partial U_{i} }}{\partial t} + \frac{{\partial \left( {U_{j} - \widehat{U}_{j} } \right)U_{i} }}{{\partial x_{j} }} = B_{i} - \frac{1}{\rho }\frac{\partial P}{{\partial x_{i} }} + \frac{1}{\rho }\frac{{\partial \tau_{ij} }}{{\partial x_{j} }}$$
(1)

where U, \(\widehat{U}\), ρ, p, μ, and B state the instantaneous velocity vector, interface boundary velocity, density, pressure, dynamic viscosity of the fluid, and the body force, respectively. Besides, the fluid density has been assumed to be 1050 kg/m3.

As mentioned before, the turbulence parameters are the critical features of the BMHVs. The Unsteady Reynolds-Averaged Navier–Stokes (URANS) equations are considered to examine theses parameters as follows:

$$\rho \frac{{\partial u_{i} }}{\partial t} +\rho \frac{{\partial \left( {u_{j} - \widehat{u}_{j} } \right)u_{i} }}{{\partial x_{j} }} = \rho B_{i} - \frac{\partial P}{{\partial x_{i} }} + \frac \partial {\partial x_{j}}\left( {\mu \frac{{\partial u_{i} }}{{\partial x_{j} }} - \overline{{u^{\prime}_{i} u^{\prime}_{j} }} } \right)$$
(2)

where u is the mean velocity and also \(u^{\prime}\) represents the velocity fluctuation in the turbulence field. Hence, the following total stress tensor can be expressed based on the URANS formulation:

$$\overline{\tau }_{ij} = \mu \left( {\frac{{\partial u_{i} }}{{\partial x_{j} }} + \frac{{\partial u_{j} }}{{\partial x_{i} }}} \right) - \rho \overline{{u^{\prime}_{i} u^{\prime}_{j} }}$$
(3)

In this relation, the second-order tensor \(- \,\rho \overline{{u^{\prime}_{i} u^{\prime}_{j} }}\) is the unknown Reynolds stress. The elements of this tensor can be determined through Boussinesq approximation, i.e., turbulent viscosity hypothesis, so they can be linked to the mean flow filed. As a result, the final form of total stress is written as:

$$\overline{\tau }_{ij} = \mu \left( {\frac{{\partial u_{i} }}{{\partial x_{j} }} + \frac{{\partial u_{j} }}{{\partial x_{i} }}} \right) + \frac{2}{3}\rho k\delta_{ij} - \mu_{t} \left( {\frac{{\partial u_{i} }}{{\partial x_{j} }} + \frac{{\partial u_{j} }}{{\partial x_{i} }}} \right)$$
(4)

where turbulent or eddy viscosity, \(\mu_{t}\) should be determined. To estimate this parameter, since the flow through the aortic valve is transition to turbulent flow, the Realizable \(k{-}\varepsilon\) model is applied.21, 30 Through the model, the transport equations for turbulent kinetic energy, k, and its dissipation rate, \(\varepsilon\), are solved. Using this model, the transient simulation of the hemodynamic performance of BMHVs can carry out, due to its capability for predicting complex flows with significant strain rates such as recirculation and strong pressure gradients. In addition, to satisfy the physics of the blood flow in the near-wall regions, “Enhanced Wall function,” which is one of the sub-models of Realizable \(k - \varepsilon\) model was used. The accuracy of this model was investigated by calculating the Y+ on the aorta wall and leaflets, which is between 3.6 and 6.5.

The eddy or turbulent viscosity is defined as,

$$\mu_{t} = \rho C_{\mu } \frac{{k^{2} }}{\varepsilon }$$
(5)

where variable \(C_{\mu }\) is a function of strain and vorticity rate tensors. Now, by considering these relations, the transport equations can be solved for kinetic energy and its dissipation rate.

As the governing equation for the structure, for the healthy and calcified aortic annulus as well as valve leaflets parts, the following stress tensor can be defined with respect to the linear elastic solids as reported in the literature 22:

$$\sigma_{ij} = \lambda \delta_{ij} e_{kk} + 2{\text{Ge}}_{ij}$$
(6)

where:

$$\lambda = \frac{E\nu }{{\left( {1 + \nu } \right)\left( {1 - 2\nu } \right)}}G = \frac{E}{{2\left( {1 + \nu } \right)}}$$
(7)

In which G is the shear modulus, E is young modulus, e is the displacement gradient tensor, and \(\nu\) is the Poisson ratio. Considering these relations, the governing equation on the valve leaflets is expressed as,

$$\rho a_{j} = \frac{{\partial \sigma_{ij} }}{{\partial x_{j} }} + B_{j}$$
(8)

However, for the second part of the vessel wall (part B), according to Karimi’s research,22 with the assumption of deformation for the aorta wall, the Ogden model can be utilized. So, the following stress tensor can be defined concerning the Ogden second-order solids. The Ogden form is based on the principal stretches of the left Cauchy–Green tensor. The strain energy potential is:

$$W = \mathop \sum \limits_{i = 1}^{N} \frac{{\mu_{i} }}{{\alpha_{i} }}\left( {\overline{\lambda }_{1}^{{\alpha_{i} }} + \overline{\lambda }_{2}^{{\alpha_{i} }} + \overline{\lambda }_{3}^{{\alpha_{i} }} - 3} \right) + \mathop \sum \limits_{i = 1}^{N} \frac{1}{{d_{k} }}\left( {J - 1} \right)^{2k}$$
(9)

where: W: strain energy potential, \(\overline{\lambda }_{P} \left( {P = 1,2,3} \right)\): deviatoric principal stretches, defined as \(\overline{\lambda }_{P} = J^{( - 1/3)} \lambda_{P}\), λP = principal stretches of the left Cauchy–Green tensor, J = determinant of the elastic deformation gradient.

As an incompressible elastic linear solid, the material properties of the leaflets have been considered according to the pyrolytic carbon. The vessel wall separates into two parts to assign deferent mechanical behavior (Fig. 6); as previously mentioned, part A represents the annulus part and, part B is the continuation of the ascending aorta, characterized by second-order Ogden model (N = 2). The mechanical properties of leaflets, as well as parts A and B in two cases of the healthy and calcified annulus, are reported in Tables 1 and 2.10,22

Table 1 Linear elastic materials parameters.
Table 2 Ogden model material parameters.

The fundamental conditions applied to the FSI are the kinematic condition (or displacement compatibility), and the dynamic condition (or traction equilibrium), and the equations are expressed as the followings:

$${d_{f}} = {d_{s}}$$
(10)
$$n \cdot {t_{\text{f}}} = n \cdot {t_{\text{s}}}$$
(11)

where df and ds are the fluid and solid displacements, respectively, n is the unit normal vector, τf, and τs are the fluid and solid stresses, respectively.

Ansys coupling FSI technology using the segregated approach for solving the fluid and structure system separately with exchanging data at the fluid-structure interface was utilized in our simulations. In this research, FSI interfaces were assigned at two leaflets and the ascending aorta wall. Since both physics are affected by each other and data is passed in both directions between the fluid and solid models, the two-way coupled FSI using the ALE method was utilized in the simulations. As the boundary displacement, the motion of leaflets and deflection of aorta wall have been transferred to the flow from the transient structural. Therefore, the governing equations have been solved in the updated flow field by employing Fluent. Next, the exerted forces on the solid domain were sent to Ansys mechanical software from Fluent. Subsequently, the governing equations on the valve leaflets and aorta wall are solved. Figure 7 shows the flow chart of the system coupling and data transition in every time step.

Figure 7
figure 7

Flow chart of data exchanging in each FSI iteration.

In each FSI iteration, the iterative process between CFD and FEM solver (data exchange between Ansys Fluent and Ansys mechanical), will continue until the converged solution is reached.

In the Fluent section, the dynamic mesh considering smoothing/remeshing was enabled to reform and regenerate the mesh following moving boundaries. The smoothing setting is to control the damping of the springs, and we choose 0 as “spring constant factor” to let boundary node displacements have more influence on the motion of the interior nodes. To avoid convergence problems, we selected “local cell” and “local face” from remeshing box for this simulation. The details of dynamic mesh formulation are presented in ANSYS Fluent User’s Guide17.2.4 Besides, the details of “solutions methods” implemented in Ansys Fluent are presented in the Appendix Table 7.

By considering a heart rate of 75 beats/min and a cardiac output of 6.1 L/min, the transient simulation has been presented with a total period of 180 ms for the accelerating systole. The fixed time-stepping method with 0.5 ms time step has been chosen in Fluent, and in the system coupling, the maximum number of iterations per time step was set to 10 to enhance the temporal resolution. In this simulation the accelerating phase was studied, and it was proven that in this period, the flow is fairly repeatable from cycle to cycle,11 so only one cycle was considered in our simulation.

For the current simulation, Fig. 8 demonstrates the corresponding cardiac cycle, including the valve opening. As the inlet boundary condition, the physiologic flow rate by the red line has been set for the fluid domain, i.e., the uniform time-dependent aortic flow rate was set as left ventricular outflow. Also, the pressure outlet boundary condition (end of the modeled ascending aorta) has been assigned by the aortic pressure wave represented by the blue line in Fig. 8. Indeed, this pressure wave refers to the pressure of aortic blood. Finally, at the initial moment, a fully closed position has been considered for the leaflets.

Figure 8
figure 8

Physiologic flow and pressure waves of the ascending aorta.

It is worth stating that a series of grid-independence tests have been carried out using different mesh sizes for the Flexible model. Through these tests, one of the foremost parameters of the valve performance, the gradient of transvalvular pressure at peak systole, was investigated for different cell numbers. In Fig. 9, the variation of this parameter for the cell numbers in the range of 1.3 × 106 to 8 × 106 is depicted. It can be observed that the domain with 3.6 × 106 cell numbers is appropriate to predict the valve performance with lower than 2.6% error.

Figure 9
figure 9

Grid independency study (a) fluid (transvalvular pressure gradient vs. element numbers) and (b) structure (Area changes at t = 40 ms vs. element numbers).

Similarly, to perform the mesh study on the structural domain, the effect of mesh element number on relative area changes of the plane II in Fig. 12(b) was investigated at t = 40 ms. The plan was considered in the sinus region which has more changes in comparison to the other parts of the ascending aorta. It was shown in Fig. 9(b) that a mesh size comprising 823,789 tetrahedral and pyramid elements has less than 1.6% error.

It is worthy to mention that the analyses consumed around 400 h to simulate Flexible and Calcified models and 250 h for Rigid aorta case on 40 processors with 3.5 GHz frequency and 32 Gb of Ram.

Results and Discussion

The results of the FSI simulation are presented in what follows. In the first part, flow characteristics were calculated in the flow domain under the assumption of the Flexible model. In the second part, the effects of utilizing various material models on the characteristics of the flow and the dynamics of the leaflets are studied. Results are tried to be presented for three main time points: mid-opening (t = 0.04 s), open leaflets (t = 0.08 s) and peak systole (t = 0.18 s).

Flow Characteristics in Flexible Model

In order to evaluate the valve performance, measuring the pressure gradient in the safe range ensures that the heart is not exposed to excessive external work and possible hypertrophy. So, immediately after aortic valve replacement, it is calculated by using echo-cardiography. In Fig. 10 the location of the points, in which the TPG was calculated is demonstrated. The TPG is calculated as the pressure gradient between points (a) and (b), which are demonstrated in Fig. 10 (TPG = Pa − Pb). Palatianos et al.36 reported from clinical values that the TPG at the peak of systole is 12.3 ± 6.2 mmHg. According to the result from the Flexible model, this parameter was revealed to be 14.53 mmHg, which is in the experimental range.

Figure 10
figure 10

(a) Left ventricular outflow, (b) aortic valve outflow.

To investigate the performance of the valve, analyzing other factors than TPG like turbulence intensity, flow pattern, velocity profile, and shear stress are essential and need to be discussed in total flow, especially in the regions that are at the risk of platelet activation and hemolysis such as the hinges, sinuses, and the downstream flow.

Laminar flow is physiologically more desirable as the turbulence in the flow leads to higher energy loss, and therefore, more pressure is imposed on the heart. Thus, the valve’s geometry should be designed in a way that the resulted blood flow pattern is in physiologically preferable conditions.

First, for a better understanding of the flow and movement of the valve, the streamlines are shown in Fig. 11, which are colored according to the magnitude of velocity, for mid-opening Fig. 11(a) and fully open Fig. 11(b) states for the Flexible model.

Figure 11
figure 11

Blood streamlines in ascending aorta during the opening process from the side view at (a) mid-opening and (b) fully open position of the leaflets.

The On-X valves are able to form a comparably uniform flow pattern due to their flared inlet. As it is shown, the flow initially sticks to the wall, but after the opening of the valve and the increase of velocity in the side jets, the flow is separated from the wall in the sinus region, and the fluid vorticities are created. These vortices in the mechanical valve increase the stagnation time of the particles in blood, which can lead to hemolysis and activation of the platelets. The formation of vortices in the sinus is due to the implant of the valve in the annulus and the distance of valve from sinuses area. This flow pattern is in perfect agreement with the results of the Akutsu,2 which states that in the On-X valve at early systole there is less diffusive flow, and the flow resembles jet-like pattern at the downstream of the valve. For a better view of the triple jet and its variation throughout the vessel, Fig. 12(a) demonstrates the contour of velocity magnitude at fully open states in a mid-plane crossing the valve. As it is known, due to the difference between the geometry of the mechanical valve and the natural valve, the flow through the On-X valve is converted into triple-jet. As the blood moves inside the ascending aorta, the structure of triple-jet fades and forms the approximately uniform flow that is expected to be generated.2 In Fig. 12(b), the velocity contours are plotted at the three parallel plates with various distances from the inlet. As it is clearly illustrated, in the fully-open state mode, the valve angle is less than 90° due to the fact that the three orifices in the valve create two nozzles shaped and a diffuser shaped regions and consequently, the geometry of the central jet leads to a slight increase in pressure in the central orifice. An increase in the pressure balance of the flow leads the leaflets to fluctuate around 85°. Figure 13 shows the velocity profile on three lines that are made by intersecting the mid-plane with perversely described parallel planes. As already mentioned, the triple jet flow at the beginning of the valve turns into an almost uniform flow at the beginning of the arc. Figure 13 profiles are displayed at t = 80 ms (i.e., fully open state).

Figure 12
figure 12

Velocity contours (a) at the mid-plane (b) at the three planes with different distances from the valve.

Figure 13
figure 13

Variations of velocity profile with distance from the valve.

Another critical factor in the valve is the blood velocity and its direction in the vicinity of the hinge. The microflow in this area is the crucial factor in starting thrombus and blood cell damage. Figure 14 illustrates the velocity contours in the hinges region in a parallel plane to the hinge floor in 300 μm distance. For more clarification of the flow pattern, the velocity vectors in the region are also presented. As can be seen, lateral flow is formed in the hinge area that plays the most important role in the development of stagnant points and vortices. However, two major streams found within the hinge region are perceived to function optimal pivot cleansing, which is the unique feature of the On-X valve differentiating it from other types of BMHVs.

Figure 14
figure 14

Velocity contours and vectors inside the hinge recess at a plane with a distance of 300 μm from the hinge floor.

It is of great importance to study the formation of turbulent fluctuations and eddies in the systole phase as they can adversely degrade the valve performance by increasing the risk of platelet activation. Thus, the analyzing of the turbulence intensity during the flow passage of the vessel is essential. For this, in Fig. 15, TKE are shown at three parallel planes at different distances from the flow input. As can be seen, in accelerating phase, in the plane 1, shear layers in leaflets vicinity are manifested as the TKE, and by going to the downstream the shear layers are fading, and approximately uniform flow is obtained in the ascending aorta.11

Figure 15
figure 15

Contours of turbulent kinetic energy at three planes with different distances from the valve.

As previously stated, thromboembolism and long term anticoagulant therapy are the most important source of difficulties in mechanical valves, and the activation of platelets is considered by measuring the amount of shear stress in areas with the highest values.

The viscous stress in tensor notation is obtained from the following relationships,

$$\tau_{ij} = 2\mu D_{ij} - \mu_{t} \left( {\frac{{\partial u_{i} }}{{\partial x_{j} }} + \frac{{\partial u_{j} }}{{\partial x_{i} }}} \right)$$
(12)
$$D_{ij} = \frac{1}{2}\left( {\frac{{\partial u_{i} }}{{\partial x_{j} }} + \frac{{\partial u_{j} }}{{\partial x_{i} }}} \right)$$
(13)

and the tensor of turbulent stress is obtained based on: \((\tau_{ij} )_{t} = 2\mu_{t} D_{ij}\).

The non-diagonal components of this stress tensor are shear stresses that should be measured across the entire domain of fluid. As previously stated, their peak is taken place in the region of the hinge due to the passing of the blood flow from the small area. The maximum turbulence and viscous shear stresses in three planes parallel to the floor wall of the hinge are considered in the Table 3.

Table 3 Maximum shear stress at three critical planes.

From a molecular standpoint, both viscous shear stress and turbulent shear stress can be associated with collisions behind, although they have distinct mechanisms. So, it is necessary to measure both of the stresses to assure that they have not surpassed the damage levels. As the results show, stresses in the hinge region can cause platelet activation and hemolysis. Moreover, as our results indicate, and Tullio et al.12 concluded, these two parameters are in the same order and have an equal effect on hemolysis and platelet activation.

Another parameter that should be checked is vorticity, which is the curl of velocity, as it can entrap the blood cells. The recirculating zones increase the exposure time of the blood flow; thus, it is recommended to be prevented in these valves. The analysis of the recirculation zones helps us to determine the areas that are at the risk of thromboembolism. Based on a critical value for vorticity introduced by Morbiducci,31 the region with vorticity of greater than 800 1/s is in the risk to damage blood, which is demonstrated at mid-opening and fully open in Fig. 16.

Figure 16
figure 16

High vorticity volume through the fluid domain at (a) mid-opening state and (b) fully open state.

The vortical structure generally passes through the peripheral gap space, and by opening the valve, it moves toward downstream.

The valve housing is another criteria to analyze the possibility of thrombus initiation in the valve vicinity. Kuan reported that WSS on the valve housing should be approximately 400 Pa for hemolysis, but in the presence of platelet activation, the wall shear stress of 10 Pa is adequate for triggering this detrimental process.25 WSS distribution on the valve housing during the accelerating systole is shown in Fig. 17. Although the inlet flared orifice produces approximately uniform flow, this geometry results in increasing wall shear stress, even more than 400 Pa because of the effect of the flow on the surface in the housing area.

Figure 17
figure 17

Distribution of the wall shear stress on the housing during the accelerating systole for three time points for (a) mid-opening, (b) open leaflets and (c) peak systole.

For predicting the cavitation process, investigating the dynamic of the leaflet, such as leaflet tip velocity, is essential.12 The study was done by Lee27 shown that most of the cavitation bubbles were observed at the leaflet tip, and there is a correlational relationship between the leaflet velocities and cavitation intensity.27 Therefore, the maximum angular velocity of On-X leaflets was measured that for the Flexible model is 11.6221 rad/s, which is lower than the ones reported in conventional BMHVs and more closely resemble a trileaflet valve.28 This can be attributed to two main reasons. First, the traveling angle of the current BMHV, which is about 40°, is lower than that of other BMHVs. Next, accurate simulation achieved from utilizing two-way FSI coupled solver and exact modeling of the gaps in the geometry. Thus, an increase in the resistant forces is observed, and as a result, the maximum angular velocity of the leaflets is reduced.

Leaflet normalized angle in the opening process is represented in Fig. 18. In this figure, the normalized opening angle of this simulation is compared with the experimental and numerical results in the literature.11, 38, 40 As it can be observed, all numerical simulation results can acceptably predict the opening trend, while there is a delay in predicting the opening angle. This delay was considered acceptable concerning the opening phase time-lapse of 50 ms.33 However, the results obtained in the current study are closer to experimental data in comparison to previous 3D work.

Figure 18
figure 18

Normalized leaflet angle comparison.

Influence of Vessel Wall Material

In this section, the influential parameters in hemodynamics of blood flow in three models of the vessel wall are compared, and it is shown that the vessel wall flexibility, as well as annulus calcification, have sensible influences on blood flow critical parameters like velocity, vorticity, TKE, and even TPG. The streamlines of the blood flow in the mid-opening and fully open state for three models are shown in Fig. 19 and Fig. 20 respectively.

Figure 19
figure 19

Blood streamlines in ascending aorta during the opening process from the side view at mid-opening for three models of (a) rigid, (b) flexible, and (c) calcified.

Figure 20
figure 20

Blood streamlines in ascending aorta during the opening process from the side view at fully open for three models of (a) rigid, (b) flexible, and (c) calcified.

As clearly depicted in Fig. 19 and Fig. 20, the most significant differences were observed in the vicinity of the leaflets and central jet up to the beginning of the sinuses. During leaflets opening, It was found that except the little region in the central jet and just during the time between 67 ms up to fully open state (80 ms), the velocities in the Flexible and the Calcified models are always less than the Rigid model which is due to the peripheral expanding of the vessel wall in flexible and calcified models. It can be argued that in the mid-opening state (40 ms), the vessel wall deformation has tangible effects on the velocity because the effects of the velocity and traction boundary conditions are instantly transmitted to the vessel wall in the Flexible and the Calcified models where the structure is assumed hyperelastic. These effects are pronounced in velocity at both beginnings of the valve and the systole phase. So, the Flexible model predicts the lower value of the maximum of velocity compared with the Rigid model by 6% at t = 40 ms, because of the peripheral expanding of the vessel wall. Moreover, it can be interpreted as a little part of initial kinetic energy in the Flexible, and the Calcified models are used to initiate vessel deformation. The Calcified model shows characteristics between the Rigid and the Flexible models and more similar to the Rigid model due to featuring a higher elastic modulus in the annulus part where the maximum velocity occurs, so it yields to 4% higher maximum velocity than the Flexible. At fully open state (t = 80 ms), these differences become more noticeable, and especially in the central jet and even sinuses areas, because changes are transmitted to the upper surface over time. In the central jet area, the Flexible model predicts the higher value of maximum velocity than the Rigid model by 7% at t = 80 ms, since the velocity in beside jets are decreasing, and the total area in the valve housing is constant. However, after housing of the valve, the velocities in the Rigid model are slightly more than the Flexible one during leaflets opening process. By changing the model from the Flexible to the Calcified, the maximum velocity is decreased by 6%. As it is clear, after the sinuses area, the differences are faded, and in the downstream, the velocity profiles become all alike, which can be correlated to the changes of cross-sectional areas that are shown in three planes in Fig. 21.

Figure 21
figure 21

The surface areas changes to the initial areas over time up to fully open state in the Flexible and the Calcified models in three planes, (a) plane I, (b) plane II, and (c) plane III.

Figure 21 shows the surface changes to the initial level for the Flexible and the Calcified models in three planes parallel to inlet (Plane I is located just after the housing of the valve and plane II and plane III were described in Fig. 12(b)). As it can be seen, the maximum surface area changes for the Flexible and the Calcified models up to fully open state are approximately 0.0025 and 0.0015 respectively in plane I, while in the sinuses plane (plane II), the values are 0.01 and 0.006 respectively. Nevertheless, in the beginning of the arch (plane III), the surface area changes are about 0.0003 and 0.0002 for the Flexible and the Calcified models, respectively, which are negligible and, therefore, velocities profiles approximately coincide with each other. This is due to the combined effect of the viscous damping of flow and the fact that kinetic energy is absorbed by the walls during the acceleration phase in the form of potential energy to expand the walls. But the vessel wall cross-sectional areas have higher frequency oscillations in the deformation in both Flexible and Calcified models in the downstream (plane 3).

As stated before, the TKE of the blood flow is very important. In Fig. 22, the influence of the vessel wall deformation on the turbulent kinetic energy in three models in a fully open state is depicted.

Figure 22
figure 22

Contours of turbulent kinetic energy at fully open state in ascending aorta at the mid-plane (housing section) for three models of (a) rigid, (b) flexible, and (c) calcified.

As it can be seen, the local TKE in the Flexible model in some regions of the central jet is less than that of the Rigid one up to 20% in the fully open state and, it is because of the more velocity magnitude in the central jet in the Rigid model. For a more detailed examination, a point in the central jet of the valve domain is selected, and correspondingly the TKE values for three models are reported in Table 4 at the fully open state.

Table 4 Turbulent kinetic energy at point 1 at the fully open state (80 ms).

In the Calcified model, due to the elastic modules applied to the material, the material has more stiffness and therefore behaves more like the Rigid model. The numerical results indicate that in the central jet region, which the most significant TKE differences between models occur, the Calcified model shows 5% higher TKE than the healthy annulus (Flexible model) at point 1.

Vorticity is a substantial quantity that indicates the creation and intensity of the recirculating zones in the blood flow and, consequently, the platelet activation. Figure 23 depicts the influence of the vessel wall deformation and annulus calcification on the vorticity in three models in a fully open state.

Figure 23
figure 23

Contours of vorticity at fully open state in ascending aorta at the mid-plane for three models of (a) rigid, (b) flexible, and (c) calcified.

As it is illustrated in Fig. 23, in the fully open state, larger vortical structures develop in the central jet for the Flexible model and it can be correlated with a higher velocity gradient in this region in the Flexible model. Additionally, the vorticity given by the Calcified model is less than the Flexible model. For a more detailed examination, a point in the domain is selected, and correspondingly the TKE values for three models are reported at fully-open state in Table 5.

Table 5 Vorticity at point 1 at the fully open state of the leaflets (80 ms).

As it is measured at point 1, in the central jet region, the vorticity of the Flexible model is about 10% higher compared with the Rigid model, while this value for the Calcified model is about 5% less than that of the Rigid model.

Finally, the values of TPG are presented in Table 6.

Table 6 Pressure gradient through the valve.

Table 6 shows the results associated with transvalvular pressure gradient at three-time state for the three models. The reported values are all reasonably acceptable and within the measured experimental range.36 The TPG in the Flexible model is higher than the measured value in the Rigid model. The greater TPG refers to the vessel deformation. In other words, in systole phase up to 80 ms, in the Flexible model, because of wall elasticity, more amount of flow pressure energy is absorbed by the aorta wall. In the Calcified model, aorta wall is less deformed due to the Young modulus; consequently, the TPG is also lower compared with the Flexible model.

Conclusion

The main focus of this article was to investigate the complex flow field characteristics in the new generation of BMHVs with the flexible vessel wall. By taking into account the wall flexibility as well as utilizing the FSI method, it is expected to achieve the results of valve implementation with desirable accuracy. It was shown that the transvalvular pressure gradient of On-X valves is in the safe level and is in agreement with the literature. Numerical simulations indicate that, in accelerating systole, On-X valves are capable of producing jet-like and approximately uniform flow in the downstream. It was shown that by using the On-X valve, large scale eddies along with turbulences produced by the valve are faded before reaching the aortic arch. As it was mentioned, the vortices and turbulent eddies started from the vicinity of the valve leaflets go to the downstream of the fluid domain as the time goes on. Moreover, the maximum turbulent and viscous shear stresses in the fluid domain were evaluated, and it was found that the blood flow around the hinge region is in the danger of hemolysis and platelet activation and subsequently thromboembolism. Another critical region was found to be the sinuses region wherein observed vorticities indicate recirculating zones and, consequently, the high risk of thromboembolism. Results from considering the viscous and turbulent shear stress indicate that the accelerating systole phase has a leading role in the activation of platelets. To investigate the cavitation, the tip velocity was calculated, and it was discovered that the valve is not prone to cavitation. The next key finding of this work was proving that the vessel wall deformation influences the fluid flow parameters of the central jet region. By changing the model from the Rigid to the Flexible up to fully open state, fluid velocity in some regions is decreased up to 6%, and in the case of Calcified annulus of the aorta, the local velocity is decreased 4% compared with the Flexible model which leads to more discrepancies in TKE and vorticity. Moreover, the TPG was also affected by the vessel wall deformation, and in the peak systole time, by changing the model from Rigid to the Flexible the TPG is increased 8.5%, and with Calcified annulus, the TPG is decreased 4.2% compared with the Flexible model. Therefore, similar to vessel wall deformation, considering the probable annulus calcification after valve replacement is also essential.