Abstract
Highly active and robust electrocatalysts for methanol oxidation reaction (MOR) are of great significance to the commercial availability of alkaline direct methanol fuel cells (ADMFC). Pd-based nanostructures have received considerable attention in ADMFCs among non-platinum catalysts due to their high activity and tolerance against CO poisoning, which is strongly determined by their composition and structure. Herein, a one-spot hydrothermal method to synthesize Cu-doped Pd7Te3 ultrathin nanowires was proposed. The density functional theory calculations show that the Cu doping simultaneously facilitates the desorption of CO* and adsorption of OH, which refreshes the active sites quickly and thus enhances the electroactivity for MOR. Benefiting from their ultrathin architecture and the modified bonding and anti-bonding d states of Pd, Cu-doped Pd7Te3 nanowires show about twofold and threefold mass activity promotion and enhanced durability for MOR when compared to the pure Pd7Te3 nanowires and commercial Pd/C catalysts. This work not only provides a simple one-step synthesis strategy for Pd-based nanowire catalysts, but also helps to inspire the catalyst design in ADMFC.
Graphical abstract
摘要
高度活性和稳定性的甲醇氧化(MOR)电催化剂的开发对碱性直接甲醇燃料电池(ADMFC)的商业化应用具有重要意义。在非铂基催化剂中,钯基纳米材料由于其组成和结构而带来的高活性和高CO中毒耐受性,受到广泛关注。本文提出了一种一步水热法制备Cu掺杂Pd7Te3超细纳米线的方法。密度泛函理论计算表明,Cu掺杂同时促进了CO*的脱附和OH的吸附,使活性位点快速更新,从而提高了MOR的电催化活性。得益于Cu掺杂Pd7Te3纳米线其超细的纳米结构和Pd键合和反键d态结构的改变,相比于纯Pd7Te3纳米线和商用Pd/C催化剂,其质量活性分别提高了约2倍和3倍,且稳定性也有大幅提升。这项工作不仅为杂原子掺杂钯基纳米线催化剂的合成提供了一种简单的一步法策略,而且有助于启发ADMFC中催化剂的设计。
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1 Introduction
Alkaline direct methanol fuel cells (ADMFC) have attracted a great deal of attention due to their interest as promising alternative power sources with the growing of global energy crisis [1, 2]. The energy source methanol, known as the liquid sunlight with a high energy density, can be conveniently stored and transported [3, 4]. Additionally, the basic electrolyte membrane implies the faster kinetics for both anodic methanol and cathodic oxygen oxidation, as well as the suppressed methanol penetration. Unfortunately, the commercial availability is hindered by the low electrocatalytic activity, serious poisoning issues and high cost of mostly used Pt-based materials [5, 6]. Therefore, the development of highly efficient and durable electrocatalysts [7, 8], especially Pt-free electrocatalysts but with Pt-like performance plays a crucial role in the application of ADMFC [9, 10]. Recently, Pd nanostructures have become a promising anode electrocatalyst candidate for methanol oxidation because of their outstanding performances induced by the similar electronic structure to Pt, in which the d band is more than half filled [11,12,13,14]. Moreover, the 50-times abundance of Pd higher than Pt on the earth is also a great advantage for actual commercialization [15]. Indeed, monometallic Pd tends to preferentially adsorb CO, leading to the poisoning of Pd active sites and degradation of activity and stability. Therefore, it is still very challenging to further enhance the activity and circumvent the adsorption of CO intermediates on monometallic Pd electrocatalysts.
To overcome the limitations, many efforts have been dedicated to optimize Pd electrocatalysts by modulating the population and shifting of d band, and providing OH* to boost the oxidation of adsorbed CO* into CO2, such as developing bimetallic and alloyed Pd-based electrocatalysts [16, 17]. It is supposed that the incorporation of dopant atoms not only provides more active sites, but also alters the inherent electronic structure of Pd-based electrocatalyst with more facilitated electron transfer during methanol oxidation reaction (MOR) [18, 19]. The introduction of dopant atoms, especially the late transition metals, will causes a shifting of d band center to remain the fixed d occupancy. This would lead to a corresponding movement of anti-bonding d state and the change of adsorption interaction, which consequently steers a superior electrocatalytic activity [20]. More importantly, the introduction of nonprecious transition metals can steer the formation of OH* species, which can further oxidize the CO* adsorbed on adjacent Pd sites. For example, Fe-doped Pd nanocages displayed an excellent MOR activity of 1075.5 mA·mg−1 compared with Pd nanoparticles, resulting from the downshift of d band center of Pd induced by Fe addition [21]. Ni-doped Pd nanoparticles exhibited an ethanol oxidation activity of 2368.22 mA·mg−1 in alkaline electrolyte, higher than other reported Pd-based electrocatalysts [22]. This is due to that Ni(OH)2 formed during the reaction absorbs OH, leading to the local enrichment of OH* and further refreshment of Pd active sites. The incorporation of Co into Pd nanospheres also enables a higher MOR property of 1488 mA·mg−1 due to the synergistic effects between Pd and Co atoms, which regulates the electronic structure and thus promotes the electron and mass transfer [23]. Inspired by this, the desorption of CO*, as well as the favorable adsorption of OH, can be promoted by the doping of oxyphilic Cu with a half-empty 4 s orbital, which can reduce the d band center of Pd and thus enhance the MOR activity and stability [24].
In this work, binary phases of palladium tellurides, Pd7Te3 nanowires (NWs), were selected as prototype Pd-based catalysts due to the rich surface sites resulted from their ultrathin diameter and the fast electron conductivity and self-supporting ability imparted by one-dimensional (1D) structure [25]. More importantly, the abundant Te defects in Pd7Te3 NWs, which can effectively stabilize the dopant atoms [26, 27]. The oxyphilic Cu was incorporated into Pd7Te3 NWs to regulate the electronic structure of Pd and the binding of intermediate CO* and OH. An excellent MOR activity of 1680 mA·mg−1 under alkaline condition was demonstrated in comparation with pure Pd7Te3 NWs and commercial Pd/C catalysts. In the meanwhile, Cu-doped Pd7Te3 NWs displayed an outstanding stability on account of the constantly refreshed Pd active sites derived from the synergistic effect between CO* desorption and OH adsorption, as well as the prevented aggregation and ripening thanks to the 1D self-supported structure. This work offers an effective doping strategy to manipulate the CO and OH binding on Pd-based catalysts during the oxidation of small alcohols in alkaline medium.
2 Results and discussion
2.1 Doping Cu into Pd7Te3 NWs
Ultrathin Cu/Pd7Te3 NW electrocatalysts were fabricated via a one-step hydrothermal approach (Supporting Information for details). The typical synthesis procedure is illustrated in Fig. 1a. Highly uniform Te NWs [28] were employed as templates for Pd7Te3 NWs combination with the presence of Cu precursor. Cu atoms enter into the lattice of Pd7Te3 with a weight doping ratio of 0.2 wt%. It is worth mentioning that the post-washing process, including the alkaline treatment, pickling and water scrubbing in turn, plays an important role in the sample purification [27]. For comparison, Pd7Te3 NWs without Cu doping were also prepared in a similar pathway, except without the Cu source addition. The morphological and structural characterizations and elemental distribution of the obtained electrocatalysts are summarized in Fig. 1b–i. TEM image (Fig. 1b) demonstrates that the as-synthesized products are nanowires with a diameter of about 9.5 nm (Fig. S1), inheriting the morphology of Te NW templates. High-resolution transmission electron microscopy (HRTEM) image of Cu/Pd7Te3 NWs (Fig. 1c) reveals the clear lattice fringe of 0.22 nm corresponding to the (004) planes in Pd7Te3. Moreover, no deposited nanoparticles (NPs) or clusters on the surface of Cu/Pd7Te3 NWs can be noticed from HRTEM images, suggesting that Cu atoms were uniformly distributed rather than being concentrated in separate NPs or clusters on the surface of NWs. In addition, X-ray diffractometer (XRD) measurement was employed to determine the crystalline structures of both Cu/Pd7Te3 and pure Pd7Te3 NWs. As displayed in Fig. 1d, XRD patterns of pure and Cu-doped Pd7Te3 NWs show little differences. Specifically, the diffraction peak located at 40.1° is assigned to the (004) planes of cubic Pd7Te3 (JCPDS No. 43-1294), which corroborates well with those reported previously [29, 30]. No peaks can be pointed to Cu or CuO. This confirms the successful incorporation of Cu atoms into the Pd7Te3 lattice, which remains intact. Noteworthily, it is also difficult to identify isolated and attached NPs nearby the NWs from scanning transmission electron microscopy (STEM) image (Fig. 1e), further verifying the effective atomic doping of Cu. Moreover, energy dispersive spectroscopy (EDS) maps of Cu/Pd7Te3 NWs (Fig. 1f–i) indicate the uniform distribution of Pd, Te and Cu along the NWs. Figure S2 displays high-angle annular dark-field(HAADF) image and line-scan profile across a Cu/Pd7Te3 NWs, further proving the formation of a uniform component distribution and Cu doping. The morphological and structural characterizations of pure Pd7Te3 NWs were shown in Figs. S3, S4. A similar lattice fringe of 0.22 nm can also be observed in HRTEM image of Pd7Te3 NWs in Fig. S3d. The uniform Pd and Te distribution in Pd7Te3 NWs can be confirmed by the element mapping and line-scan profile in Fig. S4.
To further prove the successful doping of Cu, X-ray photoelectron spectroscopy (XPS) spectra of Cu-doped and undoped Pd7Te3 NWs were both collected. According to the comparison of survey spectra in Fig. S5, the peak centered at 934 eV in Cu/Pd7Te3 NWs is indexed to Cu, while no noticeable signals of Cu are probed in pure Pd7Te3 NWs. Furthermore, high-resolution XPS characterization of Cu/Pd7Te3 NWs in Fig. 2a obviously exhibits the peak of Cu 2p orbital, which is absent in that of pure Pd7Te3 NWs, manifesting the existence of Cu in doped Pd7Te3 NWs. The fitted analysis of Cu 2p region in Fig. 2b exhibits that the peaks of Cu 2p3/2 and Cu 2p1/2 are centered at 934.2 and 953.8 eV, respectively. In addition to these two sets of peaks, there is another set of satellite peaks positioned at 942.8 and 961.9 eV, which is consistent with the previous report [31]. This is further evidenced by the Cu L-edge X-ray absorption near-edge spectroscopy (XANES) spectra in Fig. 2c, which shows the Cu absorption energy in Cu/Pd7Te3 NWs [32] while no noticeable single peaks from Cu are observed in the pure Pd7Te3 NWs. Raman spectra in Fig. 2d show a significant downshift from 1578 cm–1 of pure Pd7Te3 to1558 cm–1 of doped NWs, which implies that the incorporation of Cu causes the lattice deformation of Pd7Te3. In ordered to quantitatively determine the actual Cu loading ratio, the inductively coupled plasma optical emission spectrometry (ICP-OES) measurement was conducted, which directly suggests that the weight ratio of Cu in Cu/Pd7Te3 NWs is 0.2wt%.
To clarify the electron structures of Pd in both Cu-doped and pure Pd7Te3 NWs, XPS spectra of Pd 3d core levels were analyzed. As demonstrated in Fig. 2e, the binding energy of Pd 3d2/3 in Cu/Pd7Te3 NWs shows an upshifting compared to Pd7Te3 NWs. The positive shift is the consequence of electron transfer from the neighboring Cu atoms to Pd atoms. With this modification of electronic structure, more desired OH* enrichment on Pd active sites is enabled. This can be more clearly observed in Fig. 2f. As shown in Fig. 2f, the peak-fit analysis of Pd 3d XPS spectra disclose the two doublets in both undoped and doped Pd7Te3 NWs (Pd 3d5/2 peaks located at 335.5 and 335.7 eV, the corresponding Pd 3d3/2 peaks at 340.7 and 340.9 eV respectively), which can be assigned to Pd and PdO [33,34,35]. The larger binding energy of Pd 3d for Cu/Pd7Te3 NWs than that of pure Pd7Te3 NWs implies a strong electronic interaction in Cu/Pd7Te3 NWs, which would greatly regulate the surface electronic structure of catalysts, thereby promoting their electrocatalytic performances. The Te 3d orbital spectra of Cu/Pd7Te3 and Pd7Te3 NWs were shown in Fig. S6, in which a small amount of Te4+ appear due to the partial oxidation of Te in air.
2.2 Electrocatalytic performances of Cu/Pd7Te3 NWs for MOR
The MOR under alkaline condition was utilized as a model reaction to investigate the structure–activity relationship of the obtained Cu/Pd7Te3 NWs, and their MOR performances were compared with pure Pd7Te3 NWs and commercial Pd/C catalysts. Figure 3a displays cyclic voltammetry (CV) profiles of these three catalysts in N2-bubbled 1.0 mol·L−1 KOH solution with a sweep rate of 50 mV·s−1 at room temperature, showing the characteristic features of Pd. Specifically, the peaks at − 0.18 V (vs. Ag/AgCl) scan forward and − 0.49 V (vs. Ag/AgCl) scan backward are ascribed to the oxidation of Pd and reduction of Pd oxides, respectively. Cu/Pd7Te3 NWs have larger reduction peak of Pd oxides than pure Pd7Te3 NWs and Pd/C, reflecting a larger electrochemically active surface area (ECSA) [36, 37]. By integrating the charge of reduction peak from − 0.55 to − 0.08 V based on CV profiles after 200 cycles (Fig. S7a), ECSA of Cu/Pd7Te3, pure Pd7Te3 NWs and Pd/C are calculated as 72.8, 70.7 and 76.8 m2·g−1 (Fig. S7b), respectively, based on Pd content. A rougher surface can be observed in Cu/Pd7Te3 NWs after 200 CV cycles shown in Fig. S8. The detailed calculation of ECSA is described in the Supporting Information. The CV analysis was also employed to evaluate the MOR performances of these three catalysts. Upon adding CH3OH into the alkaline electrolyte, two evident oxidation peaks arise scan forward and backward, which are ascribed to the characteristic peaks of MOR. The MOR profiles in Fig. 3b shows that Cu/Pd7Te3 NWs exhibit a mass activity of 1.68 A·mg−1, 1.83 and 2.85-fold improvement over that of pure Pd7Te3 NWs (0.92 A·mg−1) and Pd/C (0.59 A·mg−1), respectively. The histograms of mass activities for MOR over these three catalysts are shown in Fig. 3c. The specific activity of Cu/Pd7Te3 NWs is also the highest among all these three Pd-based catalysts (21.49, 17.66 and 7.8 mA·cm−2, respectively). As also observed from Fig. S7b, the peak current density ratio of the forward scan to backward scan (If/Ib) of Cu/Pd7Te3 NWs is 1.90, which is also higher than that of Pd7Te3 NWs (1.61) and Pd/C catalysts (1.67). This demonstrates that the Cu/Pd7Te3 NWs possess a better ability of resistance poisoning to CO and other carbonaceous species [38, 39], hinting a more favorable CO* removal and surface refreshing behavior, which contributes to the MOR activity promotion of Cu/Pd7Te3 NWs. And this resistance to CO poisoning was further verified by the anti-CO poisoning experiments. As shown in Fig. S9, the peak position of Cu/Pd7Te3 NWs was at –0.31 V. This more negative peak position compared with that of undoped Pd7Te3 NWs (–0.24 V) and commercial Pd/C catalysts (–0.14 V) suggests that Cu/Pd7Te3 NWs exhibit an enhanced tolerance to CO poisoning. The performance of Cu/Pd7Te3 NWs in this work was compared with other previously reported Pd-based catalysts, exhibiting high activity and durability for MOR under alkaline condition (Fig. S10 and Table S1).
In order to investigate the charge transfer resistance (Rct), the electrochemical impedance spectroscopy (EIS) was carried out and an equivalent circuit was fitted. The Nyquist plots of these three electrocatalyst in methanol alkaline medium, as shown in Fig. 3d, show a smaller charge transfer resistance (Rct) value for Cu/Pd7Te3 NWs than pure Pd7Te3 NWs and Pd/C catalysts, indicating a better electron transport between electrodes facilitated by Cu doping. This confirms the stable provision of a conduction pathway in ADMFC system by Cu/Pd7Te3 NWs. To further explore the durability of the as-obtained catalysts, the chronoamperometry test was recorded at − 0.18 V (vs. Ag/AgCl). As indicated by Fig. 3e, the current density on Cu/Pd7Te3 NWs is higher than that of undoped Pd7Te3 NWs and Pt/C during the whole measurement process. After 6000 s, Cu/Pd7Te3 NWs retain an activity of 86.0% of the initial values, providing a better long-term stability for MOR (Fig. 3f). The high-quality NW structure of Cu/Pd7Te3 NWs was remained and no extensive agglomeration or severe ripening were observed after long-term stability tests (Fig. S11a). And the lattice structure of Cu/Pd7Te3 NWs after chronoamperometry also remains intact (Fig. S11b). All these results show that Cu/Pd7Te3 NWs are highly active and durable for MOR in strong alkaline solution. The CV profile after 200 cycles and TEM image of pure Pd7Te3 NWs were also exhibited in Fig. S12, indicating a similar surface roughness behavior in pure Pd7Te3 NWs during CV cycles. Additionally, the consecutive CV tests for 500 cycles in 1.0 mol·L−1 KOH + 1.0 mol·L−1 CH3OH solution with a scan rate of 100 mV·s–1 was also conducted to further demonstrate the stability of Cu/Pd7Te3 NWs. The result in Fig. S13 indicates that the mass activity of Cu/Pd7Te3 NWs was retained by about 70%, which shows that Cu/Pd7Te3 NWs have an excellent cycling stability in alkaline medium.
2.3 Insights into CO* desorption and OH adsorption
Based on the previous study, the overall reaction and electrode reactions of MOR process on Pd-based catalysts in alkaline medium are shown in the following reactions [40,41,42], respectively.
CH3OH is oxidized into CO2 in anode half reaction accompanied by a six-electron transfer process. And the possible mechanism can be described as follows.
OH– and CH3OH in the bulk electrolyte are firstly absorbed onto the Pd active sites. Then, the CH3OHads is dehydrogenated stepwise into CO* in the presence of OH–. Finally, CO* is further oxidized to CO2 under OH* and OH–, leaving the catalyst surface and diffusing into the bulk electrolyte. As is well-known, CO* and other carbonaceous reactive intermediates can strongly absorb onto and block the Pd active sites [43]. With OH* on Pd sites, the absorbed carbonaceous intermediates can be rapidly stripped away, refreshing the active sites. And an increasing current will be steered. Therefore, CH3OH oxidation is significantly determined by the coverage degree of both OH and CO.
To shed light on the high-MOR performance on Cu-doped Pd7Te3 NWs, density functional theory (DFT) calculations are performed to further explore the precise atomic configurations as well as the underlying CO and OH adsorption and removal behavior on both doped and undoped NWs. Here, we modeled a (004) facet due to its dominance in both two NWs (Fig. 4a–d). As disclosed by Fig. 4e, f, the reaction barrier of CO* desorption over the Cu-doped Pd7Te3 NWs was 1.22 eV, which was lower than that of pure Pd7Te3 NWs (1.28 eV). This suggests an easier desorption of CO* after the Cu doping in Pd7Te3 NWs. Moreover, OH absorption on doped and undoped Pd7Te3 NWs was also constructed (Fig. 4c, d). Interestingly, the lower reaction barrier of OH adsorption for the doped NWs (1.055 eV) than undoped NWs (1.255 eV) (Fig. 4e, g) also indicates that the introduction of Cu was in favor of the OH adsorption during MOR process. These results are attributed to the fact that Cu doping causes the electron aggregation form Cu atom to the neighboring Pd atom, as exhibited in the differential charge density maps and calculated Bader charge values in Fig. 4h and i. The charge-rich Pd atom acts as the active sites to anchor the electron-attracting OH and repel the electron-donating CO, and hence boosts the MOR performance. This can also be confirmed by the upshifting in the Pd 3d orbital XPS spectra (Fig. 2a). Therefore, the mechanism of enhanced MOR properties over Cu/Pd7Te3 NWs can be explained by the electronic effect of simultaneously boosted CO* desorption and OH adsorption (Fig. 4j). The Cu atom doping regulates the electronic structure of Pd, which reduces the CO adsorption energy and favors the C-H cleavage. This means that Cu/Pd7Te3 NWs remove the CO* and other carbonaceous species easier than undoped Pd7Te3 NWs. On the other side, Cu doping also decreases OH adsorption energy on Pd site, which facilitates the formation of Pd-OH and thus the dehydrogenation of CH3OH. The easier OH adsorption is also conducive to the CO oxidation and subsequent release from the surface sites. For the undoped Pd7Te3 NWs, CO* desorption and OH adsorption are both relatively difficult, leading a seriously sluggish oxidation kinetic for the overall MOR process.
3 Conclusion
To summarize, we have developed a simple one-step hydrothermal method to create Cu doping on Pd7Te3 NWs, which simultaneously facilitates the CO* desorption and OH adsorption, continuously refreshing the active sites for CH3OH oxidation. In addition, the enhanced OH adsorption on the doped Pd sites delivers electrons to CO* and other carbonaceous intermediates, which holds the key to quick oxidation and subsequently efficient removal of CO* and other carbonaceous intermediates. Therefore, the Cu/Pd7Te3 NWs achieve an impressive MOR activity of 1.68 A·mg–1 under alkaline condition, 1.83 and 2.85 folds higher than undoped NWs and commercial Pd/C catalysts, respectively. Moreover, the Cu doping significantly improved the antitoxic ability to CO and other carbonaceous intermediates, outperforming those of undoped Pd7Te3 NWs and commercial Pd/C catalysts, which makes Cu/Pd7Te3 NWs a highly active and stable catalyst for MOR. This work powerfully demonstrates that the heteroatom doping engineering can serve as an effective strategy to regulate the electronic structure in catalyst design and tailoring at atomic precision, contributing to develop highly active and durable anode catalysts for ADMCF in alkaline medium.
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Acknowledgements
This work was financially supported by the National Natural Science Foundation of China (Nos. 22275178 and 22005285) and the Fundamental Research Funds for the Central Universities (Nos. JUSRP123013 and JUSRP123015). Numerical computations were performed on Hefei advanced computing center. Supercomputing USTC and National Supercomputing Center in Shenzhen are acknowledged for computational support.
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Li, MQ., Han, ZQ., Zhu, JC. et al. Cu-doped Pd7Te3 nanowires for methanol oxidation under alkaline condition. Rare Met. (2024). https://doi.org/10.1007/s12598-024-02917-0
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DOI: https://doi.org/10.1007/s12598-024-02917-0