Abstract
Thermal damage restrict the capability of grinding in achieving the desired production rate; therefore, the present study focuses on the employment of a non-destructive Barkhausen noise (BN) technique in the assessment of thermal damages produced from grinding of hardened IS 2062 steel under dry (no lubrication) and wet (with lubrication) conditions. Optical microscopy along with microhardness measurement was utilized to reveal the microstructural and hardness alternation occurred in the ground and subsurface of sample. X- ray diffraction peak shift was measured and used for qualitative analysis of residual stress. Furthermore, surface topography was obtained by scanning electron microscope. The magnetic response from ground surface were measured in terms of Barkhausen noise (root mean square) and hysteresis loop (average permeability). The result shows very poor magnetic response from ground hardened steel due to higher carbon content. A non-linear variation is observed between peak shift and root mean square value of Barkhausen noise. However, average permeability derived from hysteresis loop shows good correlation with the peak shift with a correlation coefficient of approximately 0.8149.
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Acknowledgments
Authors are thankful for the funding support they received from NT (BHU) under sprouting grant (letter No. IIT(BHU)/ Dev/2013-14/5110/L) and Institute Research Project ((NT (BHU)/R & D)/IRP/2015-16/2832).
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Ashish Srivastava received his B.Tech. from C.S.J.M University, Kanpur, Uttar Pradesh, India in 2010 and M.Tech. from Motilal Nehru National Institute of Technology, Allahabad, India. He is currently working as an Assistant Professor in Mechanical Engineering Department in the Presidency University, Bangalore, India. His areas of research interest include surface modification and magnetic Barkhausen noise characterisation.
Akash Subhash Awale is currently pursuing a Ph.D. in Mechanical Engineering from Indian Institute of Technology (BHU), Varanasi. He received his M.Tech. in Mechanical Engineering in 2015 from Walchand College of Engineering, Sangli. His research interests are in sustainable manufacturing, abrasive machining, high speed machining, magnetic Barkhausen noise technique.
Meghanshu Vashista received his Ph.D. from Indian Institute of Technology, Kharagpur, India. He has received prestigious Boyscast Fellowship from the Department of Science and Technology, Govt. of India to carry out advanced research at Newcastle University, UK. He has published many papers in various refereed international and national journals, and conference proceedings. He is currently working as an Associate Professor in Mechanical Engineering Department at the Indian Institute of Technology (BHU), Varanasi, India. His areas of research interest include high-efficiency deep grinding, nonconventional machining processes and characterisation using magnetic Barkhausen noise technique.
Mohd. Zaheer Khan Yusufzai received his Ph.D. from Indian Institute of Technology, Delhi, India. He has published many papers in various refereed international and national journals, and conferenceproceedings. He is currently working as an Associate Professor in Mechanical Engineering Department at the Indian Institute of Technology (BHU), Varanasi, India. His areas of research interest include friction stir welding, nonconventional machining processes and characterisation using magnetic Barkhausen noise technique.
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Srivastava, A., Awale, A., Vashista, M. et al. Monitoring of thermal damages upon grinding of hardened steel using Barkhausen noise analysis. J Mech Sci Technol 34, 2145–2151 (2020). https://doi.org/10.1007/s12206-020-0435-6
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DOI: https://doi.org/10.1007/s12206-020-0435-6