Abstract
In this work, the influence of Cr3+ ions on the formation of calcium silicate hydrates in the CaO–SiO2·nH2O–H2O system and the thermal stability of the synthesized compounds in the temperature range of 25–1000 °C were examined. The dry mixture of CaO and SiO2·nH2O was mixed with a solution (0, 1 or 10 g Cr3+dm−3) to reach the liquid/solid ratio equal to 10 when the CaO/SiO2 ratio was equal to 1.5. The hydrothermal synthesis was performed in an unstirred suspension under saturated steam at 200 °C temperature when hydrothermal curing was equal to 1 h. It was determined that Cr3+ ions participate in the formation of calcium silicate hydrates during hydrothermal synthesis: they intercalate into the structure of synthesized compounds and influence the sequence of the formed compounds. These changes depend on both: the pH value and the concentration of Cr3+ ions in the primary solution; also, after hydrothermal treatment, all Cr3+ intercalated into α-C2SH, C–S–H(I) and/or C–S–H(II) structure. The formation of high basicity CSH was promoted by the decreased reactivity of amorphous SiO2, while the intercalation of Cr3+ ions into the CSH structure mainly was proven by the endothermal effect at 294 °C and additional calcinations. It was found that, during the calcination at 280 °C, chromium gradually changed its degree of oxidation from + 3 to + 6, and also calcium chromate formed. It was also elucidated that α-C2SH substituted with Cr3+ ions decomposed within the 400–500 °C temperature range, while wollastonite substituted with Cr3+ and other dibasic CSH (belite, calcium olive) started to recrystallize during solid state sintering (at 800–1000 °C) together with other chromium-containing compounds. The synthesis products were characterized by XRD, FTIR, STA, SEM–EDX and AAS.
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Introduction
Calcium silicate hydrates (CSH) are known to be the main component (70%) in hydrated Portland cement paste [1]. CSH can form in the nature, and it can be produced during cement hydration or in a CaO–SiO2–H2O system under hydrothermal conditions [2]. CSH synthesized via hydrothermal treatment excels in terms of good resistance to the aggressive environment and is known for good strength properties of the after-produced binding material [3, 4]. Nowadays, CSH is used for the production of alternative cementitious materials (ACM). It is important to emphasize that, by using ACM (known as Celitement, Solidia cement, etc.), the energy consumption and CO2 emission associated with the cement production can be reduced by up to 70%; hence, they are more economically useful and environmentally friendly: in ACM, the CaO/SiO2 (C/S) molar ratio can be minimized from above 3 (as in ordinary Portland cement) to equal or lower than 2 (e.g., α-C2SH, hillebrandite, wollastonite, rankinite); for ACM precursors, activation hydrothermal synthesis (150–300 °C) or calcination at 800–1200 °C is required instead of the high temperature (1450 °C) employment used for the ordinary process; ACM can be composed of raw materials which are contaminated by various wastes of technological processes and which contain such additives as heavy metal ions [5,6,7,8,9,10,11,12,13].
Therefore, many authors have already considered that the crystallization and properties of CSH depend on many components such as the C/S molar ratio of the primary mixture, the water/solid (W/S) ratio, the duration and temperature of hydrothermal synthesis, the raw materials, the natural or contaminated additives as well as some other factors [14, 15]. Moreover, additives and impurities can influence the formation of CSH, the morphological changes and the properties of the synthesized compounds as well. One of the most common natural impurities in raw materials is Al3+ or alkali ions [16, 17]. Baltakys et al. [18] determined that the amount of Al2O3 plays an important role in the formation of several compounds. In the mixtures with 2.7% Al2O3, only CSH intercalated with Al3+ ions was formed, while the higher amount of Al2O3 (15.4%) encouraged the formation of calcium aluminum hydrate (CAH) C3AH6. Other authors [19] noted that Al3+ ions prevented the formation of xonotlite and promoted the formation of 1.13 nm tobermorite. Furthermore, according to them, Al3+ ions possibly affect the shrinkage and densification of the powders during the sintering process. Also, it was determined that alkali ions can intercalate into the crystal structure of CSH and thus change its properties. For example, Na+ positively induced the solubility of quartz in the CaO–SiO2–H2O system, and it also strongly changed the formation and stability of the intermediate and final products in the investigated system [1]. Also, Na+ ions are usually used in the case of an increased hydraulic activity [20].
In recent years, more attention has been paid not only to the natural impurities occurring from the starting materials, but also to various wastes which contain heavy metal ions. The influence of metal ions on the formation of CSH depends mainly on the competition of metal ions (valence, concentration and atomic radius), the pH value, the contact time and temperature [21]. Therefore, in order to understand how these specially added impurities change the formation sequence of CSH or their properties (for instance, the specific surface area, morphological structure, or the properties of conductivity), several experiments were conducted. For example, Niuniavaite et al. [22] showed that Cr3+, Cu2+ and Co2+ ions can be adsorbed by synthetic C–S–H (hydrothermal synthesis at 175 °C for 16 h) whose C/S molar ratio was equal to 1.5. After Cr3+ ions adsorption at 25 °C for 1 h, the specific surface area of C–S–H increased up to 105.41 m2·g−1. Mantini et al. [23, 24] determined that Fe2+ can also be used for intercalation, and it is octahedrally coordinated in the phases of C–S–H (direct synthesis in MilliQ water, N2 atmosphere, 2 weeks). The experiment indicates significantly stronger bonding of Fr3+ to C–S–H phases compared to Al3+. Meanwhile, Chen et al. [25] removed the heavy metal ions (Pb2+, Cu2+, Zn2+ and Ni2+) from wastewater by intercalation into C–S–H (reaction-rate-controlled precipitation, ambient temperature) nanosheets which later were used for photocatalytic reduction. It was determined that, after collecting Ni2+ ions by C–S–H, the samples became a semiconductor called nickel silicate hydroxide. Siauciunas et al. [26] found that an additive of low basicity CSH substituted with Cd2+ ions can be successfully used in ACM based on α-C2SH.
However, the literature about heavy metals intercalation during the synthesis and their influence on the chemical or physical changes of the synthesized compounds is scarce. The process of the intercalation of heavy metals, especially chromium, by CSH could also be used for worldwide problems, such as solving the soil and wastewater contamination [27]. Several industrial activities (leather tanning, wood preservation, metal finishing, chromium chemical production, textile dying, pulp and paper production, etc.) are the main sources of Cr pollution [28,29,30]. Chromium is bioavailable and harmful, it can easily enter the food chain, and thus cause allergic, toxic, mutagenic and cancerogenic troubles in the ecosystem [31,32,33]. Partial studies have shown that chromium ions can be utilized from the solution by the already synthesized CSH adsorption or during CSH hydrothermal synthesis [34]. Also, they exert influence on the mineralogical composition of the formed compounds: accordingly, separate compounds (chromium hydroxide) were formed, or the crystallinity of CSH was changed (a small amount of Cr3+ ions additive activated α-C2SH crystallization, while a higher amount accelerated only the formation of semicrystalline type compounds). Hopefully, the compounds synthesized under hydrothermal conditions can be used for ACM production. In this case, it is important not only to indicate the influence of Cr3+ ions on the formed compounds in the CaO–SiO2·nH2O–H2O system, but also to investigate their thermal stability: whether the main compounds, which are hydraulically active after hydrothermal treatment, can be applied in the Celitement technology, or in the Solidia cement technology, as in this case calcinated calcium silicates can be hardened without hydraulic properties. Therefore, in the first stage of the experiment, it is necessary to investigate Cr3+ influence on the mineralogical composition of the formed compounds when choosing the appropriate concentration of Cr3+ ions. And, in the second stage, it is necessary to investigate the thermal stability of the formed compounds and to present the sequence of the newly formed compounds. Due to the obtained results, it is expected that it would be possible to predict the method which is appropriate for the synthesis of the hydraulically active compounds and the ACM producing technologies. Therefore, in this article, we examined not only the influence of Cr3+ ions on the formation of compounds in the CaO–SiO2·nH2O–H2O system, but also the composition of the synthesized compounds and their thermal stability in the temperature range of 25–1000 °C.
Materials and methods
The raw materials consisted of:
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amorphous SiO2·nH2O (Reaktiv, Russia). It was produced by grounding the delivered material for 180 s, 15 rpm speed in a vibrating cup mill Pulverisette 9 (Fritsch, Germany). Parameters: loss of ignition–6.39%, surface area–2073 m2 kg−1 (Cilas ID 1090, USA).
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calcium oxide CaO (Honeywell, Germany). It was produced by calcinating Ca(OH)2 at 550 °C for 1 h and grounding it for 30 s, 10 rpm speed in a vibrating cup Pulverisette 9. Parameters: the quantity of active CaO–93%, surface area–1889 m2 kg−1.
The dry mixture was mixed with distilled water or Cr(NO3)3·9H2O solution (Eurochemicals, EU) to reach the liquid/solid (W/S) ratio equal to 10 when the CaO/SiO2 (C/S) ratio was equal to 1.5. The concentration of Cr3+ ions in the primary solution was equal to 1 or 10 g Cr3+ dm−3 (96.15 or 288.46 Cr3+ mol m−3).
The hydrothermal synthesis was carried out in an unstirred suspension under saturated steam at 200 °C temperature, when hydrothermal curing was equal to 1 h. After the hydrothermal treatment, the obtained products were filtered off, rinsed with acetone, dried at 80 °C ± 5 for 24 h, and sieved though a mesh (< 80 m).
The mineralogical composition of the synthesized compounds was determined by X-ray diffraction (XRD, D8 Advance diffractometer, Bruker AXS, Karlsruhe, Germany). The parameters of analysis were as follows: 0.02 mm Ni filter, Cu Kα radiation, 40 kV tube voltage, 40 mA tube current, Bruker LynxEye detector. The diffraction patterns were recorded in the Bragg–Brentano geometry within the 2θ range of 3–70° at a scanning speed of 6° min−1.
Fourier transform infrared spectroscopy (FTIR) was implemented with PerkinElmer Spectrum X system (PerkinElmer, Waltham, MA, USA). Spectral analysis was carried out in the range of 4000–400 cm−1 with spectral resolution.
The measurements of the thermal stability and phase transformation were conducted with simultaneous thermal analysis (STA: DSC and TG). STA was carried out with the Linseis PT1000 instrument (Linseis, Selb, Germany). The parameters of analysis are given as follows: 15° min−1 heating rate, 30–1000 °C temperature range, nitrogen atmosphere, ceramic sample holders, Pt crucibles and ~ 10 mg mass of the sample.
The microstructure of the synthesized compounds was studied by using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). SEM was performed by using a JEOL JSM-7600F instrument (Jeol, Tokyo, Japan). The operating condition was as follows: 10 kV acceleration voltage, 8.6 mm working distance, 500–50,000 times magnification. The SEM also incorporates EDX, which provides an opportunity to expand the possibilities of the analysis.
The concentration of Cr3+ ions was determined with a PerkinElmer Analyst 400 atomic adsorption spectrometer (AAS) (PerkinElmer, Waltham, MA, USA). The parameters of the apparatus are as follows: 357.87 nm wavelength, 30 mA current of a hollow cathode lamp, C2H2-air flame, 10 dm3 min−1 oxidant air flow and 2.5 dm3min−1 acetylene flow.
Results and discussion
Intercalation of Cr.3+ ions into α-C2SH and C–S–H(I) and/or C–S–H(II) structure during hydrothermal treatment (1 h, 200 °C)
It was determined that a low quantity of Cr3+ ions (1 g Cr3+ dm−3) in the primary mixture (CaO/SiO2 = 1.5) had a positive influence on the formation of calcium silicate hydrates because, after 1 h of hydrothermal curing at 200 °C, α-C2SH substituted with Cr3+ ions (α-C2SH–Cr) (intensity of the main α-C2SH peak (d–0.327 nm) increased from 9.24 to 13.02 counts·s−1 comparing to the pure system) and semicrystalline calcium silicate hydrate C–S–H(I) and/or C–S–H(II) substituted with Cr3+ ions (C–S–H(I)–Cr/C–S–H(II)–Cr) were formed (Fig. 1a, curves 1 and 2). Also, in the CaO–SiO2·nH2O–H2O system with additive of Cr3+ ions, less portlandite (Ca(OH)2, PDF No. 44–1481) was formed compared to the pure system (respectively, the intensity was equal to 14.63–22.03 counts·s−1, while the peak area was 7.969–9.693 a.u. (d–0.491 nm, 2θ–18.05°)). It could be influenced by the pH value changes during hydrothermal treatment: it increased from 2.88 (Eq. 1) to 11.5. The lower pH value intensified the reaction of CaO at the beginning, and, later on, the compounds, which are stable in the alkaline media, were dominant in the products (Fig. 1a, curve 2).
These experiments corroborate previous results. According to the literature [35], α-C2SH can form even at a low molar ratio (C/S < 1.25). For example, it was found that, after 4 h of isothermal curing at 200 °C temperature (C/S = 1.5), α-C2SH, portlandite and calcite formed, while other scientists [14] found that, under similar synthesis conditions (4 h, 200 °C, C/S = 1.75), with the abovementioned compounds, C–S–H(I) and/or C–S–H(II) crystallized. Gendvilas et al. [20] synthesized α-C2SH (4 h, 200° C) in mixtures whose molar C/S ratio was equal to 2. Therefore, it is clear that the formed compound’s structure and composition in the CaO–SiO2·nH2O–H2O system depend not only on the molar C/S ratio, but also on some other properties, such as the temperature, stirring, hydrothermal curing time, and additives.
The obtained FTIR results allowed us to confirm that, due to partially unreacted amorphous SiO2, which could be identified in the wavenumber range 1250–800 cm−1 (symmetrical υs(O–SiO–) vibrations), the C/S ratio of the synthesized compounds increased from 1.5 to 2 (Fig. 1b). Meanwhile, the formation of C–S–H(I)(–Cr) and/or C–S–H(II)(–Cr) and α-C2SH(–Cr) was proven by the absorption band in the 700–400 cm−1 (δ(O–Si–O) and δ(Si–O–Si)) frequency range. Furthermore, in the system without Cr3+ ions additive, less intensive maximums of adsorption at 1436–876 cm−1 (υ(CO32−) and δ(C–O32−)) were identified. At 800–500 cm−1, the Si–O–Cr3+ absorption band was observed [36] (Fig. 1b, curves 2 and 3).
XRD and FTIR results were confirmed with STA (DSC, TG). Endothermal effects at the beginning (35–200 °C) demonstrated a decrease in the heat flow, which corresponds to the crystallization water loss of the synthesis products (Fig. 2). The endothermic effect at 445–461 °C temperature can be assigned to two processes (portlandite and α-C2SH(–Cr) decomposition). It is clear that the decrement of portlandite and the increment of α-C2SH is reflected in the STA results: while the energy of the endothermal effect went down from 104.54 (the pure system) to 83.63 (the system with Cr3+ additive) J g−1, the mass losses increased from 1.67 to 2.98 mass%: portlandite decomposition energy is higher than α-C2SH, therefore, it decreased in the system with Cr3+, and even the mass loss was higher. The following effect (650–760 °C) was declared to represent the calcite decomposition. Finally, exothermic thermal effects showed the recrystallization of C–S–H(I)(–Cr) and C–S–H(II)(–Cr) to calcium silicate (wollastonite) at ~ 810–870 °C. Furthermore, the formation of the effects of different modifications of wollastonite shifted toward a higher temperature (from 832 to 841 °C (C–S–H (I) and from 863 to 865 °C (C–S–H (II)). Therefore, it is clearly seen that even a low quantity of Cr3+ ions additive in the primary mixture had a similar effect as Al3+ or Na+ ions: wollastonite formation occurs at a higher temperature range [1, 37].
In addition, the crystal forms and their chemical composition of the products were analyzed by SEM–EDX (Fig. 3). Due to XRD (no separate chromium-containing compounds formed), it could be supposed that Cr3+ ions intercalated into irregular shape α-C2SH or close-packed particles (honeycomb) C–S–H(I) and/or C–S–H(II) structure. The additive of Cr3+ ions did not change the d-spacing values of the formed compounds; therefore, it is impossible to identify other crystalline type compounds by the XRD method. However, according to the EDX image (Fig. 3b), Cr3+ ions were dispersed in the whole investigation area. These data are in agreement with the AAS analysis which stated that the residual of Cr3+ ions in the liquid phase after hydrothermal curing was less than 0.01%.
Furthermore, it was investigated that the additive of 10 g Cr3+ dm−3 in the primary mixture negatively influenced the crystallization of the synthesis products, but positively affected the interaction with portlandite (Fig. 1a, curve 3) which is stable in a strongly basic media [38]. Meanwhile, under experimental conditions, the pH value of the liquid phase varied from 2.08 before hydrothermal treatment to 8.03 after it. According to literature [39] when the pH value is lower than 3, Cr(NO3)3 dissociates as shown in the reaction as follows:
A higher concentration of H+ ions caused the low values of pH before synthesis. After hydrothermal curing for 1 h, the medium became slightly alkaline, which influenced the destruction of portlandite (which is otherwise stable when pH = 11.5–14.0 [40]), and which also damaged the stability of α-C2SH–Cr (Fig. 1, a, curve 3).
For this phenomenon, in the system, a small amount of various chromium-containing compounds could form: according to the data from the PDF-4 database, these diffraction maximums (0.849, 0.399 and 0.239 nm) could belong to these compounds which are described in Table 1.
Only agglomerates of the amorphous phase were dominated in the SEM micrographs (Fig. 4a). Furthermore, it was evidently seen that the synthesized sample consisted not only of Ca, Si, and O atoms, but also of Cr, which had been intercalated in both crystalline and amorphous structure compounds (Fig. 4b). It was proven by AAS analysis that the liquid phase did not contain Cr3+ ions. Therefore, these experiments are in line with the previous results [41, 42].
The desorption test confirmed that, during hydrothermal synthesis, chemosorption took place across the entire range of the experimental conditions (1 or 10 g Cr3+ dm−3); the incorporation of Cr3+ ions in the synthesis of CSH was irreversible. In order to confirm this fact, after the hydrothermal curing, the synthesized compounds were dried and immersed in distilled water (W/S = 100), and the temperature of 25 °C was sustained for 45 min. After the experiment, AAS analysis showed that the concentration of Cr3+ ions did not exceed 0.01% in the liquid media.
Thermal stability of α-C2SH-Cr and C-S–H(I)-Cr and/or C-S–H(II)-Cr compounds within 25–1000 °C temperature range
With the objective to identify the mineralogical composition and stability of the formed compounds, the samples were calcinated at 280, 500 and 1000 °C temperatures. The decomposition of the compounds containing chromium proceeded within the temperature range of 100–395 °C (Table 2) [43, 44] and two endothermic effects (at 148 and 294 °C) were identified in the DSC curve (Fig. 5).
Calcium chromate (CaCrO4, PDF 1–87–1647) and calcium chromium oxide (Ca3Cr3O8, PDF 4–21–2689) were determined to form at 280 °C, while other hydrothermal synthesis products remained stable (Fig. 6). This is consistent with the data presented in Table 2, where chromium gradually changed its oxidation degree in the range (+ 3)–(+ 6) within the 100–395 °C temperature range.
The calcination at 500 °C proved that portlandite and α-C2SH fully recrystallized to the amorphous phase (when synthesis was performed with 1 g Cr3+ dm−3), while calcium chromate (which formed at 280 °C) remained stable under all experimental conditions (Fig. 7). However, calcium chromium oxide became metastable and recrystallized to more stable compounds.
EDX analysis confirmed that, after calcination at 500 °C temperature, Cr3+ ions remained intercalated into the amorphous structure CSH or formed CaCrO4 (Fig. 8 and Table 3).
Chromium-containing compounds (calcium chromium siliceous oxide and/or calcium chromium oxide (Ca5Cr2SiO12, Ca5Cr3O12 and/or Ca5Cr3O4; PDF No. 38–292, PDF No. 38–293 and/or PDF No. 38–294) and uvarovite (Ca3Cr2(SiO4)3; PDF No. 4–7–6462)) were observed when the temperature of calcination was equal to 1000 °C (Fig. 9). Meanwhile, α-C2SH–Cr and C–S–H(I)–Cr and/or C–S–H(II)–Cr recrystallized at a higher temperature to more stable CSH forms: wollastonite (CaSiO3; PDF No. 44–11–265 and/or 4–10–2581), belite (β-Ca2SiO4; PDF No. 33–302) and calcium olivine (γ-Ca2SiO4; PDF No. 4–12–6734). Also, CaO (PDF No. 37–1497) could be identified as the decomposition product of CaCO3 which decomposed at 650–750 °C.
According to EDX analysis, it was clear that Cr3+ ions remained intercalated into more stable monobasic or dibasic CSH forms (wollastonite-Cr, belite-Cr and/or olivine-Cr) or formed separate chromium-containing oxides (see Fig. 10 and Table 4).
After summarizing the results, the following schematic sequence of the compounds formation in the CaO–SiO2·nH2O–H2O system, and their thermal stability in the temperature range of 25–1000 °C can be proposed:
To sum up the presented results, it can be stated that chromium ions can be intercalated and utilized in the CSH structure. In other words, a technology based on these experiments could solve some environmental problems (such as soil and water contamination) as well as produce alternative binding materials (mostly α-C2SH-Cr and wollastonite-Cr).
It was determined that 1 g Cr3+ dm−3 is the appropriate concentration for α-C2SH–Cr synthesis, which could be used for ACM production. Therefore, in the future work, hydration experiments by already synthesized α-C2SH–Cr would be performed. Presumably, it would be a great additive to the production of alternative binding materials. Meanwhile, C–S–H(I)–Cr/C–S–H(II)–Cr synthesized in a more concentrated system (10 g Cr3+ dm−3) is expected to be applied for the production of adsorbents or catalysts. Yet, these assumptions still require further experimentative research.
Conclusions
It was estimated that a low concentration of chromium ions in the CaO–SiO2·nH2O–H2O system (C/S = 1.5) decreased the reactivity of amorphous SiO2 and stimulated the crystallization of high basicity CSH substituted with Cr3+ ions: α-C2SH–Cr, C–S–H(I)–Cr/C–S–H(II)–Cr. It should be underlined that all Cr3+ ions were intercalated into the structure of the formed compounds and that no other crystalline compounds containing chromium were identified.
The mineral composition of the formed synthesis products depended on both the pH value and the concentration of Cr3+ ions, i.e., its salt dissociation and H+ ions quantity in the primary solution. When using a large quantity of Cr3+ ions (10 g Cr3+ dm−3) additive, only semicrystalline C–S–H(I)–Cr was formed. It should be noted that the liquid phase after hydrothermal curing did not contain any Cr3+ ions; therefore, all Cr3+ ions were intercalated. However, during calcination at 280 °C temperature, the synthesized compounds became metastable, and chromium changed its degree of oxidation from + 3 to + 6; also, calcium chromate was formed. The previous compound formation was proven by DSC (endothermal effect maximum at 294 °C) and by calcination followed by XRD at 280 °C temperature.
During the solid state sintering at 800–1000 °C temperature, Cr3+ ions participated in the recrystallization process of crystalline compounds, which affected the formation of wollastonite-Cr which occurred at a higher temperature compared to the pure system, along with other high basicity CSH: belite-Cr and olivine-Cr, or chromium-containing compounds: calcium chromium siliceous oxide and/or calcium chromium oxide and uvarovite.
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This research was funded by a grant (No. S-MIP-21-256) from the Research Council of Lithuania.
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All the authors contributed to the study conception and design. The methodology and investigation plan were created by AE and KB; the material preparation, data collection and analysis were performed by IG. The first draft of the manuscript was written by IG, and all authors commented on all the intermediate versions of the manuscript. All the authors read and approved the final manuscript.
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Gedeike, I., Baltakys, K. & Eisinas, A. Effect of Cr3+ ions on the crystallization of calcium silicate hydrates (CaO/SiO2 = 1.5) under hydrothermal conditions and their thermal stability. J Therm Anal Calorim 148, 1501–1510 (2023). https://doi.org/10.1007/s10973-022-11802-w
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DOI: https://doi.org/10.1007/s10973-022-11802-w