Abstract
The effect of cadmium phenylmalonate (PMA-Cd) as a novel nucleating agent on the crystallization behaviors and spherulitic morphology of poly(lactic acid) (PLA) as well as non-isothermal crystallization kinetics of the nucleated PLA were studied by means of differential scanning calorimetry and polarized light microscopy. The results showed that PMA-Cd served as an effective nucleating agent to accelerate the crystallization rate of PLA. The presence of PMA-Cd significantly increased the number and decreased the size of the spherulites. The non-isothermal crystallization kinetics of the nucleated PLA was well described by Mo’s model. The activation energies (ΔE) of non-isothermal crystallization were calculated by Kissinger’s method. The crystallization rate of PLA/0.5 % PMA-Cd sample was faster than that of PLA/0.2 % PMA-Cd sample, while the ΔE of the former was greater than that of the latter. The nucleation mechanism between PMA-Cd and PLA was satisfactorily explained by dimensional lattice-matching criterion.
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Introduction
With the increasing environmental problems around the world and the diminishing petroleum resources, biodegradable polymers have attracted more and more interests. Among biodegradable polymers, poly(lactic acid) (PLA) plays a special role, which is known for high mechanical properties, good biodegradability, biocompatibility, and easy forming process [1–4]. PLA is a linear aliphatic thermoplastic polyester, produced from lactic acid that is derived from renewable resources such as corn, potato, and sugar beet [4, 5]. It has been widely applied in medical apparatus, textiles, food packages, and automotive interiors, as well as agricultural materials [6–8]. However, PLA exhibits a rather slow crystallization rate, which greatly limits the practical applications. Thus, it is necessary to improve the crystallization rate of PLA to adapt for various applications. In general, blending with a nucleating agent is the most effective method to increase the crystallization rate. The nucleation activation energy is decreased, and the crystallization is initiated at higher temperature upon cooling by a nucleating agent [9–11].
Some inorganic compounds have been widely used to increase the overall crystallization rate of PLA. Li et al. [12] found that the nucleation density of PLA increased, and the crystallization half-time reduced with the addition of talc. Xiao et al. [13] also reported that the incorporation of talc increased the crystallization rate and decreased the crystallization half-time of PLA. Tábi et al. [14] found that the combination of nucleating agent (talc) and plasticizer (polyethylene glycol) had a synergistic effect on the crystallization behavior of PLA. Sun et al. [15] found the that the crystallization rate of PLA increased when 3 % carbon black (CB) or modified CB was added. Kim et al. [16] and Xu et al. [17] reported that multi-walled carbon nanotube (MWCNT) reduced the crystallization half-time and increased the nucleation density of PLA. Zhao et al. [18] found that the overall cold crystallization rate of PLA increased with the carboxyl functionalized MWCNTs content in PLA matrix. Wu et al. [19] found that clay increased the crystallization rate and crystallinity of PLA under the non-isothermal condition.
The stereocomplex of PLLA and PDLA was regarded as a potential nucleating agent for PLA. Tsuji and Tezuka [20] found that the overall crystallization rate of PLLA/PDLA (1:1) stereocomplexes was higher than that of pure PLLA or PDLA. Schmidt and Hillmyer [21] investigated the isothermal and non-isothermal crystallization behavior of PLLA blended with PDLA or talc. They found that the nucleation efficiency of 6 % stereocomplex was almost twice as much as that of talc. Yamane and Sasai [22] also found that the crystallization rate of PLLA increased with the addition of high molecular weight PDLA.
Recently, much attention was focused on organic compounds. Kawamoto et al. [23, 24] synthesized a series of hydrazide compounds and found that octamethylenedicarboxylic dibenzoylhydrazide (OMBH) was the most effective to accelerate the crystallization of PLA under higher cooling rate. Li and Dou [25] confirmed that OMBH was an effective nucleating agent for PLA, and the spherulitic size decreased, and the crystallinity increased for the nucleated PLA. Meanwhile, Fan et al. [26] also found that N,N’-bis(benzoyl)sebacic acid dihydrazide (BSAD) significantly improved the crystallization rate of PLA. Song et al. [27] investigated the isothermal and non-isothermal crystallization behaviors of PLA doped with a multiamide compound (TMC-328). Harris and Lee [28] found the crystallization rate and crystallinity of PLA significantly increased with the addition of ethylenebisstearamide (EBS). Pan et al. [29] found that the nucleation density of PLA increased, and the spherulitic size and the crystallization half-time reduced with the presence of uracil. Wang et al. [30] and Pan et al. [31] reported that layered metal phosphonates accelerated the crystallization rate of PLA. He et al. [32] reported that the incorporation of phthalimide could significantly improve both the non-isothermal and isothermal crystallization of PLA even at very low content. Song et al. [33] found that the non-isothermal and isothermal crystallization rates of PLA increased with zinc citrate complex nanoparticles (ZnCC) content. Li and Dou [34, 35] found that dilithium hexahydrophthalate and dilithium cis-4-cyclohexene-1,2-dicarboxylate are novel and efficient nucleating agents for PLA.
In this study, cadmium phenylmalonate (PMA-Cd) was synthesized and evaluated as a novel nucleating agent for PLA. PLA/PMA-Cd samples were prepared by melt blending. Our study was mainly focused on the non-isothermal crystallization behaviors and spherulitic morphology of the nucleated PLA.
Experimental
Materials
The commercial PLA in pellet form (4032D, 99 % l-isomers, density: 1.25 g cm−3, weight average molecular weight: 207 kDa, polydispersity: 1.74, Nature Works, USA) was commercially obtained. Cadmium phenylmalonate (PMA-Cd) was synthesized by neutralization of phenylmalonic acid (PMA, analytical grade) with cadmium hydroxide (analytical grade) in our laboratory.
Fourier transform infrared spectroscopy (FTIR) characterization
The FTIR spectra of PMA and PMA-Cd were recorded with a FTIR spectrometer (Nexus 670, Thermo-Nicolet, USA) using KBr pellets over the range from 4000 to 400 cm−1.
Scanning electron microscopy (SEM) observation
A SEM (JSM-6510, JEOL, Japan) was used to investigate the morphology of PMA-Cd. Before measurement, the surface of the sample was coated with a thin layer of gold.
X-ray diffraction (XRD) characterization
XRD diffraction pattern of PMA-Cd was recorded in an X-ray diffractometer (ARL X’TRA, Thermo Electron Corp., USA) using Cu K α radiation (λ = 0.154 Å). Radial scans of intensity versus diffraction angle (2θ) were recorded in the range of 5°–60° with a scanning rate of 5° min−1.
Preparation of samples
PLA pellets and PMA-Cd (0.2 and 0.5 mass% based on PLA) were dried under vacuum at 85 °C for 8 h before use. Then they were mixed in an internal mixer (HL200, Jilin University Science & Technology Equipment Factory, Changchun, China) at 185 °C and 40 rpm for 6 min. The melt was cooled and cut into small pieces.
A small piece was placed between two glass slides on a hot stage kept at 200 °C for 5 min to make the sample melt completely and remove thermal history. It was squeezed on the top slide to form a film and then was quickly transferred onto a hot stage kept at 110 °C for 60 min. The thickness of the samples after isothermal crystallization was about 0.5 mm for differential scanning calorimetry (DSC) measurement and 10- to 20-μm thickness for polarized light microscopy (PLM) observation, respectively.
DSC measurement
The melting and crystallization behaviors of the isothermally crystallized samples were performed in a differential scanning calorimeter (DSC ZF-DSC-D2, Shanghai Zufa Industry Co., Ltd., Shanghai, China) under a dry nitrogen atmosphere. The temperature and heat flow were calibrated with indium, tin, and zinc, respectively. All the samples were heated from room temperature to 200 °C at a rate of 10 °C min−1 and held at 200 °C for 5 min to eliminate the thermal history. Then the melted samples were cooled down to 30 °C at a rate of 5 °C min−1 and held at 30 °C for 5 min and finally reheated to 200 °C at the rate of 10 °C min−1.
The melting and cooling curves of the isothermally crystallized samples were recorded. The cold crystallization temperatures (T cc), melting temperature (T m), and enthalpies of cold crystallization (ΔH cc) and melting (ΔH m) were determined from the melting curves. The onset (T onc ) and peak (T pc ) crystallization temperatures and enthalpy of crystallization (ΔH c) were determined from the cooling curves. The total percent crystallinity (X c) of the samples was calculated using Eq. (1).
where w pla is the mass% of PLA in the blend, ΔH 0m = 93.6 J g−1 for 100 % crystalline PLA [36].
During the non-isothermal crystallization kinetics measurement, about 6 mg of each sample was sealed into an aluminum crucible, heated from 30 to 200 °C at 10 °C min−1, and held at 200 °C for 5 min to remove the thermal history and then cooled to 30 °C at the constant cooling rate of 3, 6, 9, and 12 °C min−1, respectively.
PLM observations
Spherulitic morphologies of the isothermally crystallized samples were observed in a polarized light microscope (LW-200-4JS, Shanghai LW Scientific Co., Ltd., Shanghai, China) equipped with cross-polars and a CCD camera. Pictures were captured and stored in a computer.
Results and discussion
Characterization of PMA-Cd
The FTIR spectra of PMA and PMA-Cd, SEM image, and XRD spectrum of PMA-Cd are shown in Fig. 1. In Fig. 1a, the characteristic absorption bands related to carboxyl (COOH) group of PMA were ν (C=O) at 1705 cm−1, δ (OH) at 1396 and 931 cm−1, and ν (C–O) at 1294, 1192, and 1158 cm−1. The characteristic absorption bands of PMA-Cd were ν as (COO−) at 1580 and 1541 cm−1, ν s (COO−) at 1410, 1362, 1284 cm−1. Obviously, the reaction product in this study was PMA-Cd.
In Fig. 1b, PMA-Cd particles exhibited the regular acicular structures. The diameter was below 1 μm, and the length was about 10 μm. Some tiny particles and agglomerates could also be found.
The XRD spectrum of PMA-Cd is shown in Fig. 1c, and the unit cell parameters calculated by the computer program TREOR90 are listed in Table 1. The crystal structure of PMA-Cd was cubic system with a = b = c = 1.048 nm and α = β = γ = 90°.
DSC measurement
Figure 2 shows the DSC melting and cooling curves of the isothermally crystallized samples, and the relevant parameters are listed in Table 2. There were double melting peaks in the first melting curves for all samples (Fig. 2a). The peak at lower temperature should be associated with the fusion of the crystals grown by normal primary crystallization, whereas the peak at higher temperature was attributed to the melting peak of the perfect crystals after reorganization during the heating process in DSC measurement [37, 38]. And the lower temperature peaks of the nucleated PLA samples were more pronounced than that of the pure PLA.
In the second melting curves (Fig. 2b), double melting peaks retained for the pure PLA and the lower temperature peak weakened, but a big cold crystallization peak appeared, indicating that the polymer chains did not fully crystallize during the cooling process. Compared with the pure PLA, the second melting curves of the nucleated PLA samples had single sharp melting peaks, due to perfect crystals formed under cooling. X c of the nucleated PLA sample was significantly greater than that of the pure PLA. The first and second heating curves were different because of the different thermal history that the samples suffered.
In the cooling curves (Fig. 2c), no obvious crystallization peak was observed for the pure PLA, which showed that the crystallization rate of pure PLA was very slow. With the addition of the nucleating agent, the sharp crystallization peaks appeared and they shift to higher temperatures with PMA-Cd content. Moreover, ΔH c of PLA/0.5 % PMA-Cd was greater than that of PLA/0.2 % PMA-Cd. This meant that PMA-Cd was a good nucleating agent for PLA.
PLM observations
Figure 3 shows PLM micrographs of the isothermally crystallized samples. As can be seen in Fig. 3a, the pure PLA sample exhibited perfect Maltase extinction crosses with the spherulitic size of roughly 100 μm, and the number was low.
With the addition of 0.2 % PMA-Cd (Fig. 3b), the Maltase extinction crosses disappeared, the spherulitic size was much smaller, and the number was huge. This indicated that PMA-Cd acted as an effective nucleating agent to induce a great number of heterogeneous nuclei; thus, many very small spherulites filled in a limited space. Moreover, the spherulitic size further decreased with addition of 0.5 % PMA-Cd (Fig. 3c), and the spherulitic size was so fine that it was hard to be figured out. Similar results were reported by Song et al. [27] and Pan et al. [29] in PLA samples nucleated with TMC-328 and EBS, respectively. The results further confirmed that the nucleation and crystallization of the nucleated PLA were greatly improved, which was in accordance with the aforementioned DSC results.
Non-isothermal crystallization behaviors of the nucleated PLA samples
Non-isothermal crystallization curves of the nucleated PLA samples at different cooling rates are shown in Fig. 4, T onc and T pc values are listed in Table 3. As the cooling rate increased, the exothermic curves of all samples became wider and shifted to lower temperatures. When the cooling rate increased from 3 to 12 °C min−1, T pc of PLA/0.2 % PMA-Cd and PLA/0.5 % PMA-Cd decreased from 130.6 and 132.9 °C to 115.2 and 117.1 °C, respectively. The rearrangement of polymer chains into the lattices was a relaxation process; a certain time was required to complete this process. At a lower cooling rate, polymer chains had enough time to transfer from the melt to the surfaces of the crystals, so crystallization started and completed at higher temperatures. At a given cooling rate, T onc and T pc values of PLA/0.5 % PMA-Cd were greater than those of PLA/0.2 % PMA-Cd, indicating that the crystallization of PLA/0.5 % PMA-Cd started earlier than that of PLA/0.2 % PMA-Cd. This implied that PMA-Cd as a nucleating agent could accelerate the crystallization rate of PLA.
In the non-isothermal crystallization process, the relative crystallinity X t as a function of crystallization temperature T can be expressed as:
where T o, T, and T ∞ are the initial, arbitrary, and final crystallization temperatures, respectively. X t —temperature curves of the nucleated PLA are presented in Fig. 5. All X t—temperature curves showed reverse S-curves. The crystallization temperature during cooling can be converted to crystallization time:
where T is the temperature at time t, T o is the initial temperature, and Φ is the cooling rate. The transformation from T to t can be performed using a constant heating rate Φ.
Figure 6 shows X t versus time of the nucleated PLA. All X t —time curves exhibited typical S-curves. The crystallization half-time (t 1/2) is the crystallization time with 50 % relative crystallinity that can be obtained from Fig. 6 and is listed in Table 3. For all samples, t 1/2 decreased with the cooling rate, indicating crystallization rate increased with the cooling rate. When the cooling rate increased from 3 to 12 °C min−1, t 1/2 of PLA/0.2 % PMA-Cd and PLA/0.5 % PMA-Cd decreased from 3.00 and 2.93 min to 1.15 and 1.03 min, respectively. Furthermore, t 1/2 of PLA/0.2 % PMA-Cd was greater than that of PLA/0.5 % PMA-Cd at a given cooling rate, which suggested that the addition of more nucleating agent led to faster crystallization rate. This result was in accordance with the trend of crystallization temperatures shown in Table 3.
Non-isothermal crystallization kinetics
The Avrami equation can be used to analyze the isothermal crystallization kinetics of semi-polymers [39]:
where n is the Avrami exponent, Z t is the crystallization rate constant, and X t is the relative crystallinity at arbitrary time t. Jeziorny [40] modified Z t with the cooling rate Φ to analyze non-isothermal crystallization process:
Assuming that the non-isothermal crystallization process was composed of infinitesimally small isothermal crystallization steps, Ozawa [41] modified the Avrami equation to describe non-isothermal crystallization process and the relative crystallinity X t at temperature T can be calculated as follows:
where K(T) is a function of temperature, which relates to nucleation style, nucleation rate, and crystal growth rate, and m is the Ozawa exponent, which depends on the dimensions of the crystal growth.
Mo and coworkers [42, 43] developed a method by combining Avrami and Ozawa (a modified Avrami model) models to describe the non-isothermal crystallization process, as expressed in following:
where n is the Avrami exponent, m is the Ozawa exponent, K(T) is the cooling function of crystallization temperature in Ozawa’s equation, and F(T) is the value of the cooling rate to be chosen at a unit crystallization time when the system has the same crystallinity. When lgΦ is plotted versus lnt, the intercept is lgF(T), and the slope is −α. A high value of F(T) means that a high cooling rate is needed to reach a certain relative crystallinity in unit crystallization time, which indicates the difficulty of the crystallization process.
Figure 7 shows the plots of lgΦ versus lgt at different relative crystallinity of the nucleated PLA, and F(T) and α are listed in Table 4. According to the values of r 2 (a measure of goodness of fit of linear regression), significant linear correlations between lgΦ and lgt were observed for all samples, indicating that Mo’s model well described the non-isothermal crystallization of the nucleated PLA. It was shown that α increased with X t, and α of PLA/0.2 % HHPA-Li was lower than that of PLA/0.5 % PMA-Cd. F(T) also increased with X t, which suggested that higher cooling rate was needed to obtain higher X t in unit crystallization time. When X t increased from 20 to 80 %, F(T) of PLA/0.2 % PMA-Cd and PLA/0.5 % PMA-Cd increased from 9.04 and 8.91 to 22.86 and 21.38, respectively. For the same X t, a higher cooling rate was needed for PLA/0.2 % HHPA-Li than that of PLA/0.5 % PMA-Cd. The result showed that the crystallization rate of PLA/0.2 % PMA-Cd was slower than that of PLA/0.5 % PMA-Cd, which was in accordance with the results in Table 3. Xiao et al. [13] reported that Mo’s model could satisfactorily describe the non-isothermal crystallization behavior of PLA, and F(T) decreased after the addition of talc. Su et al. [15] found that Mo’s model could describe non-isothermal crystallization kinetics of PLA nucleated with carbon black (CB) or modified CB. For the same X t, F(T) values of PLA/CB and PLA/modified CB were lower than that of PLA.
Crystallization activation energy
The crystallization activation energy (ΔE) is the energy required to transport molecular segments to the crystallization surfaces. Taking the influence of different cooling rate on the crystallization process into account, Kissinger [44] proposed an equation for calculating ΔE during non-isothermal crystallization process:
where T pc is the peak crystallization temperature, Φ is the cooling rate, and R is the universal gas constant. ΔE can be obtained from the slope of ln(Φ/T pc ) versus 1/T pc .
Figure 8 shows the plot of ln(Φ/T p2c ) against 1/T pc for the non-isothermal crystallization of the nucleated PLA samples. The calculated |ΔE| of PLA/0.2 % PMA-Cd and PLA/0.5 % PMA-Cd was 105.65 and 122.39 kJ mol−1, respectively, i.e., the addition of more nucleating agent led to greater |ΔE|. |ΔE| is the sum of the activation energy of the nucleation and crystal growth processes. Generally, a higher |ΔE| would hinder the crystallization and result in the decrease in crystallization rate [13]. However, an opposite result was obtained in our study. The addition of more nucleating agent led to greater |ΔE|, but it also increased the crystallization rate. Similar results were also found in PLA modified with functionalized MWCNTs [18] and clay [19], respectively. Presumably, the nucleating agent impeded the transportation of PLA chain segments to the crystal growth surfaces due to the strong interaction between the nucleating agent and the segments of PLA, resulting in the increase of |ΔE|. The crystallization process was controlled by two processes: nucleation and spherulitic growth [45]. It seemed that in our case, the nucleation effect predominated the crystallization process and the increase in the nucleation rate led to the increase in the overall crystallization rate and crystallization temperatures.
Nucleation mechanism
The heterogeneous nucleation mechanism based on the surface free-energy consideration was first proposed to explain the nucleation effect of carboxylates in polyolefins [46–48]. The chemical nucleation mechanism was proposed in the case of chemically reactive polymers [e.g., poly(ethylene terephthalate), PET] and organic nucleating agent system. The nucleating agent (e.g., sodium 2-chlorobenzoate) dissolved in the polymer and reacted as true chemical reagents with the molten macromolecules to form nucleating species [49, 50].
Nowadays, the epitaxial mechanism based on the dimensional lattice-matching rules prevails in this subject [51, 52]. The epitaxial nucleation mechanism was successfully applied in the polypropylene/nucleating agents [11, 53–61], PET/talc [62], poly(hydroxyl butyrate)/ammonium chloride [63], and poly[(3-hydroxybutyrate)-co-(3-hydroxyhexanoate)]/zinc phenylphosphonate [64] systems. For PLA/carboxylate nucleating agents, the chemical nucleation mechanism was abandoned and the epitaxial mechanism was adopted in PLA/zinc phenylphosphonate [31] and PLA/zinc citrate complex nanoparticle [33] systems.
Epitaxial crystallization of polymers rests on the fact that substrate and deposit have matching structural features that are repeated in the contact plane, that is, the so-called dimensional lattice-matching criterion. PLA crystallizes in three modifications (α-, β-, and γ-forms). The most common α-form occurs in conventional melt and solution crystallization conditions. The unit cell parameters of α-form PLA [65] and PMA-Cd are listed in Table 1, and the schematic crystal structures of them are shown in Fig. 9. Quantitative estimation of the matching between a period PA of a substrate and a period PB of a polymer crystal is made in terms of the misfit factor, f m = 100 × (PB − PA)/PA. Empirically, if f m < 15 %, the epitaxy is regarded as good [56]. The length of a-axis of α-PLA was roughly equal to that of any axis of PMA-Cd. f m between them was 1.7 %, which showed a good matching relationship between them. It also suggested that the a-axis of α-PLA was parallel with any axis of PMA-Cd. In addition to the matching along the a α-PLA, the lateral matching also should be checked. The f m between the length of c α-PLA and triple length of any axis of PMA-Cd was 8.1 %, which showed that one helical period of α-PLA could be packed in three spans of any axis of PMA-Cd. Thus, any plane of PMA-Cd might be in contact with the ac-plane [i.e., (010) face] of α-PLA. The details needed more investigation. As discussed above, the crystal structures of PMA-Cd and α-PLA satisfied the lattice-matching relationship.
Conclusions
The non-crystallization behaviors and spherulitic morphologies of the pure PLA and the nucleated PLA samples as well as the non-isothermal crystallization kinetics of the nucleated PLA were investigated in this paper. DSC results indicated that PMA-Cd remarkably increased the crystallization temperatures and the crystallinities of PLA. PLM observations showed that the addition of PMA-Cd significantly decreased the size and increased the number of spherulites. The non-isothermal crystallization kinetics of the nucleated PLA samples were well described by Mo’s model. The results showed that the crystallization rate of PLA/0.5 % PMA-Cd sample was faster than that of PLA/0.2 % PMA-Cd. In addition, the results of the Kissinger’s method showed that |ΔE| increased with the nucleating agent content. A good dimensional lattice-matching relationship was realized between the crystal structures of PMA-Cd and α-PLA.
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The authors gratefully acknowledge the partial financial support of this work by A Project Funded by the Priority Academic Program Development of Jiangsu Higher Education Institutions (PAPD).
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Li, C., Dou, Q., Bai, Z. et al. Non-isothermal crystallization behaviors and spherulitic morphology of poly(lactic acid) nucleated by a novel nucleating agent. J Therm Anal Calorim 122, 407–417 (2015). https://doi.org/10.1007/s10973-015-4677-y
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DOI: https://doi.org/10.1007/s10973-015-4677-y