Abstract
We reported the sol–gel synthesis for preparing ZnS and SnO2 products and their composite material, for the first time for application as an electrode for a hybrid supercapacitor to attain an optimized energy storage performance. The structural feature reveals that the high phase purity and crystallinity with tetragonal SnO2, and in the cubic crystal structure of ZnS has been successfully verified from XRD analysis. A snow-like morphology of SnO2 and irregular nanoparticles in shape with a honeycomb-like appearance of ZnS and their combination that is detected in the ZnS–SnO2 composite without any residues was noticed on the surface of the samples, which was confirmed from the FESEM study. The electrochemical properties demonstrated that the ZnS–SnO2 composite manifests more awesome performance than its bulk materials, e.g., 466 F/g of capacitance, good rate performance, and reversibility with good charge transport properties. These striking results motivated us to fabricate a hybrid supercapacitor for practical aspects of the as-prepared electrode material. To do so, a ZnS–SnO2||AC/KOH hybrid supercapacitor was fabricated, which delivers a good stability of 85.7% (7000 cycles) and supreme power delivery of 4238.4 W/kg. A great specific energy of 36.12 Wh/kg after adding an optimum voltage of 1.7 V. These outstanding outcomes manifest the promising route to prepare another metal oxide/hydroxide for electrochemical energy conversion and storage devices.
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1 Introduction
Energy storage has grown to be a significant difficulty for the world’s power networks in response to the issue of global warming. This highlights the critical need for efficient and secure energy storage solutions alongside the rise of renewable, clean energy sources [1,2,3,4,5,6]. Compared to secondary batteries and conventional capacitors, the Supercapacitor (SCs) has many benefits, including high-power density, fast charge, discharge process, excellent cycle stability, quick dynamic response, longer life than ordinary batteries, low cost, environmental friendliness, and safety. Given the SC’s benefits, this has led to great concern among researchers. The electrode materials have a major impact on the capacitance of SCs [7,8,9,10,11,12]. Although SCs have a high-power density, it falls short compared to secondary batteries (such as lithium batteries, sodium-ion batteries, etc.) in terms of energy density. Fabricating SCs with excellent performance requires electrodes with active materials. It is possible to classify active materials into two broad categories, delineated by the techniques by which electrons are stored: Active carbon (AC) carbon nanotubes (CNT) and graphene or doped graphene [13,14,15] are all examples of the classic kind of electrical double-layered capacitors (EDLCs), which store energy by building up charges in the electrical double layer close to the electrode/electrolyte interface [16,17,18,19]. Due to their high-power density and outstanding cyclability, carbon-based materials have been widely used as acceptable electrodes in commercial SCs; nevertheless, their low energy density and capacitance mean they fall short of the needs of modern electronics in other respects [20,21,22,23]. There is a high degree of stability throughout the charge/discharge (CD) operation, although their specific capacitance is low. NiO, MnO2 [24, 25], NiCoO4 [26], NiCoS [27, 28], and metal-organic frameworks (MOFs) [29] are all examples of electrochemical capacitors that store energy by a Faradaic redox reaction at the electrode surface. SnO2’s high theoretical capacity (1378 mAh/g), high electrochemical activity, cheap cost, non-toxicity, and outstanding thermal and chemical stability [30, 31] piqued the interest of researchers. Hydrothermal, microwave, solvothermal, and co-precipitation are only a few methods that may be used to create SnO2 nanostructures. SnO2@C composite hollow spheres were constructed that yield a capacitance of 25.88 F/g in KOH electrolyte at the concentration of 1 M when utilized as an electrolyte [32]. At a current density of 100 mA/g, the SnO2@C nanomaterial has an initial discharge and charge capacity of 2589 and 1029 mAh/g, respectively [33]. Zn, Ag-doped SnO2 nanoparticles made by B. Saravanakumar et al. [34] achieved a specific capacitance of 308.2 F/g at a current density of 0.5 A/g. These electroactive materials have a high theoretical capacitance while lacking mechanical properties and electrical conductivity. Metal sulfides are a new potential family of active materials for energy storage [35,36,37]. Due to their excellent redox reversibility, comparatively high capacitance, and higher rate capability in SCs. Sulfide atoms can be in two or more valence states [38, 39]. Zinc sulfides (ZnS), one of many transition metal sulfides, have been discovered to be a promising electrode material for SCs. The solvothermal synthesis of NiS2/ZnS hollow nanospheres and the fabrication of SCs with an energy density of 28.0 Wh/kg at a power density of 478.9 W/kg have been reported [40]. At a scanning rate of 5 mV/s, the ZnS-decorated graphene electrode (ZnS/G-60) displays a maximum specific capacitance of 197.1 F/g [41]. For high-performance flexible all-solid-state SCs, Luo et al. presented an ultrathin ZnS nanosheet/carbon nanotube hybrid electrode with a high specific capacitance of 347.3 F/g [42].
We produced ZnS, SnO2 NPs, and their nanocomposites utilizing a chemical and hydrothermal technique for excellent ASC performance based on the factors above. The ZnS–SnO2 composite electrode exhibits an ultrahigh reversible specific capacitance of 466 F/g, outstanding rate capability, and exceptionally excellent cycling stability due to the synergistic effect of our synthesized composite, which significantly improved the capacitance as electrode materials for supercapacitor.
2 Experimental
2.1 Chemicals and reagents
All the solutions were prepared using deionized water (DI). The chemicals used in this study were tin (II) chloride dehydrate, SnCl22H2O Panreac 97%, and ammonia solution (NH3 33%) Na2S x H2O and zinc acetate dehydrate [(CH3COO)2Zn2H2O] were purchased from Panreac, Applichem, Reagents Duksan, and Sigma Aldrich. All reagents were used as received without any further purification.
2.2 Synthesis of SnO2 nanoparticles
SnO2 nanoparticles were prepared by the sol–gel method. Generally, 0.85 g SnCl22H2O was added to 50 ml deionized water and stirred for 20 min. Ammonia solution was then dropwise added until the pH value reached 9 while stirring the solution for 20 min increasing temperature slowly from 30 to 90 °C . The solution was dried in an oven at 90 °C for 2 h. The resulting gel was then washed with ethanol. The obtained powder was grounded and annealed in a muffle furnace at 500 °C for 4 h with a step size of 1 °C rise/min [1].
2.3 Synthesis of ZnS nanoparticles
ZnS nanoparticles were prepared by wet chemical synthesis. A sodium sulfide of 1.5 g was added to 10 ml of DI water. Similarly, zinc acetate dehydrates of 2.1 g were dissolved in 10 ml of DI water separately, mixed in both solutions, and stirred for five hours at room temperature. The nanoparticles were collected by centrifugation for 30 min. The precipitate was then filtered and dried in a laboratory oven at 110 °C for 2 h. After drying, nanoparticles were ground to obtain a fine powder for characterization.
2.4 Synthesis of ZnS–SnO2 nanocomposites
The synthesis of nanocomposite samples with various ZnS and SnO2 weight% ratios using a simple wet chemical procedure. ZnS (0.5 g) and SnO2 (0.5 g) were added to 40 mL of methanol, which was then sonicated for 30 min and stirred for 30 min. The finished product was dried in a lab oven at 60 °C. The prepared SnO2–ZnS powder was annealed for 3 h at 800 °C.
2.5 Characterization
X-ray diffraction was used to investigate the structural properties of manufactured samples (model: XRD, ARL EQUINOX 3000, thermo scientific made). The crystallite size is calculated using the Scherrer formula. Cu–Kα sources with a wavelength of 0.154068 nm are used in the apparatus. Raman spectroscopy investigated the materials’ vibration modes (model, Dong-woo 0ptron Co Ltd). The microstructure of prepared samples was investigated using field emission scanning electron microscopy (TESCAN FESEM, model: MAIA-3). The Octane Elite detector on the device is used to analyze the elemental composition of the samples.
2.6 Preparation of working electrode and electrochemical measurements
All measurements were performed at room temperature. A Grammarly-300 workstation was utilized for whole electrochemical measurements, in which KOH was employed as the electrolyte. A working electrode (ZnS–SnO2 composite) was made following steps. (i) A molar ratio of 85:10:5 was taken, in which 85% is the composite material, 10 and 5% are the carbon black and binder, respectively. (ii) These three powders were mixed in an NMP solution to form a slurry with appropriate homogeneity. (iii) The obtained slurry was then coated on Ni foam (current collector). It was kept in a vacuum oven overnight for drying. (iv) After ambient temperature drying, the potential electrode was used for three-and two electrode testing.
The asymmetric supercapacitors (ASCs) were assembled in a sandwich-type configuration using a ZnS–SnO2 cathode, activated carbon as an anode in a 3 M KOH electrolyte. All measurements were taken after 24 h to get better adhesion of the electrodes. CV, GCD, and durability were further tested to explore the performance for practical applications.
3 Results and discussion
The proper product formation is confirmed via XRD and Raman analysis, as shown in Fig. 1. The XRD pattern of pure SnO2 shows peaks at 2θ equal to 26.7°, 33.9°, 38.1°, 51.9°, 54.8°, 57.9°, 61.9°, 64.8°, 65.9°, 71.3°, 78.7°, 81.1°, 83.7°, 87.2°, 89.8°, 90.8°, 93.4°, and 95.9 corresponding to the (110), (101), (200), (211), (220), (002), (310), (112), (301), (202), (321), (400), (222), (330), (312), (411), (420), and (103) planes, respectively (Fig. 1a), which matches with the tetragonal rutile structure of SnO2 with the standard JCPDS Card no. (01-071-0652). Specifically, the oxygen anions form distorted octahedral arrangements with the metal cations in rutile tetragonal structure configurations. Moreover, the metal cations occupied the interstitial sites, the oxygen atoms were aligned in a closed-packed lattice, and the obtained structural features containing the alternative oxygen and metal cations were arranged ag at the c-axis unit cell. The specialty of tetragonal rutile symmetry brings some fascinating optical and electronic properties coupled with great stability and symmetry, which is promising for various applications, such as; solar cells, energy storage, and catalysis. Similarly, the three diffraction peaks at the 2θ value are 28.91, 48.06, and 57.28. These peaks can be the reflection from the (111), (220), and (311) planes of the cubic phase of the ZnS. The obtained peak positions correspond to zinc blended-type patterns for all the samples. The XRD pattern matches the standard cubic ZnS (JCPDS Card No. (00-005-0566). No other impurity phases were observed.
Raman spectra of the ZnS honeycomb morphology range of 100–400 cm−1 are shown in Fig. 2b. Raman active modes corresponding to the cubic ZnS in bulk and nanoparticles form are well reported in the literature [43]. The TO and LO zone-center phonons from bulk cubic ZnS were observed near 271 and 352 cm−1, respectively [44]. In the present case, the new ZnS honeycomb shows peaks corresponding to the TO and LO mode at 257 and 348 cm−1 and 423 cm−1, respectively. The SnO2 showed peaks at 478 cm−1, 631 cm−1, and 774 cm−1 corresponding to the Raman active modes with Eg, A1g, and B2g in which the latter two are due to the vibrations of Sn–O, and the Eg is related to oxygen vibration [45, 46]. The ZnS–SnO2 composite displayed the combined appearance of ZnO and SnO2, revealing the composite’s appropriate preparation, which coincides with the XRD results.
The samples’ morphology is vital in the performance of supercapacitor electrodes, which can be investigated and analyzed via FESEM analysis. Figure 2 indicates the FESEM images of the ZnS, SnO2, and ZnS–SnO2 composite. The ZnS reveals irregular clusters of nanoparticles with aggregation, as shown in low and high-magnification pictures in Fig. 2a, a1. Moreover, the surface view of the ZnS irregular nanoparticles resembles a honeycomb-like surface architecture, which seems promising for ion storage during the electrochemical process. Also, the SnO2 showed snow-like morphology that contained thin flakes, as shown in Fig. 2b, b1. Besides, the ZnS-SnO2 composite morphology was further investigated, which reveals the presence of ZnO irregular nanoparticles and SnO2 snow-like appearance in the composite, as presented in Fig. 2c. The magnified view of the composite morphology noticed both pure nanomaterials with rough surface appearance, as illustrated in Fig. 2c1. Thus, we expected this type of morphology to be effective for better electrochemical properties, which can be discussed later below.
The EDX analysis explored the formation and composition analysis of the formed nanomaterials and their combination, as depicted in Fig. 3. Based on the EDX studies, the ZnS spectrum reflected only Zn and S peaks. In contrast, Sn and oxygen peaks are detected in the SnO2 range, as demonstrated in Fig. 3a, b. Meanwhile, a combined appearance of ZnO and SnO2 in the composite spectrum was seen, as displayed in Fig. 3c. Their corresponding peaks are well observed, indicating the high purity of all samples prepared via the sol–gel method. Thus, the EDX analysis confirms the phase purity of the products, which is consistent with the FESEM and XRD results.
The capacitive signature and electrochemical properties of the prepared electrodes ZnS, SnO2, ZnS–SnO2 composite can be firstly verified in three-electrode mode using various electrochemical techniques, such as cyclic voltammetry (CV), discharge/charge measurements, and impedance spectroscopy. ZnS, SnO2, and ZnS-SnO2 composite electrodes are tested between 0.0 and 0.6 V utilizing an aqueous solution of KOH with 3 millimolar concentration as an electrolyte. The corresponding outcomes from the three-electrode assembly are given in Fig. 4. The comparative voltammogram of the ZnS, SnO2, and ZnS–SnO2 composite electrodes is given in Fig. 4a, which revealed that the ZnS–SnO2 composite electrode encloses the high current response and enclosed loop area, signifying the largest capacitance [47, 48]. Moreover, all electrodes show redox peaks, specifying a typical pseudocapacitive behavior, which can be further verified at varying scans, as demonstrated in Fig. 4b–d. The ZnS electrode followed a similar trend, e.g., shifting of redox peaks towards more negative and positive potential directions due to the high resistance and polarization effect [49, 50] (see Fig. 4b). Similarly, the SnO2 and ZnS–SnO2 composite electrodes also obey the same trend with varying sweep rates, as displayed in Fig. 4c, d. The ZnS–SnO2 composite electrode enclosed a bigger loop area and response current than ZnS and SnO2 electrodes, leading to the highest capacitance at similar conditions, which is discussed in Fig. 4a at the start of this section. Additionally, all electrodes sustain the same voltammogram shape from low to higher scans without any distortion noticed, indicating great reversibility and rate capability [39, 51, 52]. The capacitance of the electrodes can be comprehensively calculated from the discharge/charge analysis in the next section.
The energy storage performance can be well achieved using the chronopotentiometry technique with varying current rates for the ZnS, SnO2, and ZnS–SnO2 composite electrodes in an aqueous medium in three-electrode configurations with the potential frame ranging from 0.0 to 0.6 V at identical condition, as illustrated in Fig. 5. As shown in Fig. 5a, the comparison of the ZnS, SnO2, and ZnS–SnO2 composite electrode has been made in which the ZnS–SnO2 composite electrode run the race, meaning that the highest discharge time is disclosed than former electrodes. This leads to the largest capacitance of the ZnS–SnO2 composite electrode (466 F/g than ZnS and SnO2). The detailed discharge/charge graph of the ZnS, SnO2, and ZnS–SnO2 composite electrodes is provided in Fig. 5b–d at several current rates ranging from 1 to 7 A/g. All electrodes showed a typical pseudocapacitive behavior with clear voltage plateaus, consistent with the CV results. Based on Eq. (1) the capacitance for all electrodes has been calculated, and their corresponding values at desired current rates are summarized in Table 1.
where dt is the discharge time, dV denotes the potential window, and i/m is the discharge current rate.
The capacitance and current rate graphs are shown in Fig. 5e for a detailed comparison of all electrodes. The graph shows that composting is one of the most effective and scalable techniques, which optimizes poor energy storage performance after proper heterostructure formation. In Fig. 5e, we noticed that ZnS is a relatively higher capacitance than SnO2 due to its high conductivity and vice versa [39]. The high capacitance of the ZnS–SnO2 composite electrode is due to the synergy between Sn and Zn, which collectively enhanced the charge storage performance in a composite matrix. The honeycomb-like morphology of ZnS offers more active centers and shortens the diffusion of ions during discharge/charge activities, leading to supreme electrochemical properties [53].
The incredible energy storage performance of the ZnS–SnO2 composite electrode can be assessed using another powerful technique, known as impedance analysis, which indicates the charge transport kinetics, as schematically shown in Fig. 6. The impedance plots for the ZnS, SnO2, and ZnS–SnO2 composite electrodes is displayed in Fig. 6a, which showed no semi-circle for all electrodes, manifesting the smallest charge transfer resistance of the electrode materials. All electrodes followed the same trend in their impedance plots. The only variation is that the ZnS–SnO2 composite electrode exhibits the smallest solution and charge transfer resistances compared with ZnS and SnO2 electrodes, and the values are tabulated in Table 2. The inset in Fig. 6a depicts the equivalent circuit model, showing resistance, Wurzburg impedance, capacitor, and constant phase element, which perfectly coincide with the impedance analysis. The enlarged view of the impedance plot is shown in Fig. 6b, which supports the above claims. The higher conductivity supports fast kinetics of electrolyte ions, which leads to great rate performance of the host electrode material [54, 55]. According to our earlier results, the smallest charge transfer resistance proved the ZnS higher conductivity. The low conductivity of SnO2 is the main cause of its poor electrochemical performance.
A hybrid supercapacitor was additionally constructed to give a general idea of the optimized ZnS–SnO2 composite for real-world applications. Herein, we built a ZnS–SnO2||AC/KOH hybrid supercapacitor with AC and ZnS–SnO2 composite as the negative and positive electrodes in a conducting medium in KOH as the electrolyte, as schematically shown in Fig. 7a. To perceive the electrochemical energy, storage performance of the ZnS–SnO2 and AC electrodes were examined in two different potentials to get an optimal voltage for hybrid supercapacitor, as supplemented in Fig. 7b. Based on Fig. 7b, the optimized voltage frame for the as-built ZnS–SnO2||AC/KOH hybrid supercapacitor was 1.7 V, which seems to be the stable potential. It can be further tested with various scans and current rates. The CV voltammogram at various scans was tested in a voltage limit of 0–1.7 V, which revealed an un-perturbed shape from low to higher scan, demonstrating the high reversibility, excellent power delivery, and rate capability of the ZnS–SnO2||AC/KOH hybrid supercapacitor (see Fig. 7c). The discharge/charge profile was further measured to check out the chosen voltage is whether stable or not that seems that the 1.7 V voltage cutoff successfully reached to its highest value, indicating the stable voltage of the ZnS–SnO2||AC/KOH hybrid supercapacitor (Fig. 7d). The pseudocapacitive behavior was confirmed from the non-linearity of the curves at several current rates. It is noticeable that the discharge/charge features sustain their shape till 5 A/g, confirming the pronounced rate performance. The current-dependent capacitance of the ZnS–SnO2||AC/KOH hybrid supercapacitor was calculated. The results are plotted in Fig. 7e. At the current rates of 1, 1.5, 2, 3, and 5 A/g, a relatively higher capacitance of 90, 72, 61, 51, and 44 F/g was calculated using Eq. (1). These values of the ZnS-SnO2||AC/KOH hybrid supercapacitor are comparably larger than many previous reports, as ZnO–ZnS–CdS//AC of 140 F/g (1 A/g) [39], ZnS@FeSe2//AC of 110 F/g (1 A /g) [37], ZnO/SnO2@NiCo2O4@CC//AC@CC (carbon cloth) of 117.5 F/g (0.25 A/g) [56], and ZnS/Ni3S2//AC of 127.6 (1 A/g) [57], and the values are also listed in Table 3, respectively. The impedance plot was further measured, which showed a charge transfer resistance of 1.3 ohms and a solution resistance of 0.3 ohms, implying the high conductivity of sufficient electrolyte ions transmission between the electrode and electrolyte interface, as given in Fig. 7f, an enlarged view in the inset.
The specific energy and power of the ZnS–SnO2||AC/KOH hybrid supercapacitor are crucial for practical aspects, which can be determined using Eqs. (2 & 3).
where C, V, and t describe the capacitance, voltage window, and the discharge time difference.
The Ragone plot is given in Fig. 8a. A high-specific energy of 36.12 Wh/kg was obtained, which reached 17.66 Wh/kg when the current rate increased from 1 to 5 A/g. A Maximum power delivery of 4238.4 W/kg was attained, as shown in Fig. 8a; Table 3. The great energy and power delivery were due to the synergy between ZnS and SnO2, and the high conductivity of the AC supported the superhighway for charge kinetic. The obtained specific power and specific energy of the ZnS–SnO2||AC/KOH hybrid supercapacitor are higher than the previous reports, such as; ZnS–NiS1.97//AC (25.6 Wh/kg, and 2173.8 W/kg) [58], Fe–SnO2@CeO2//AC (32.2 Wh/kg, and 7390 W/kg ) [59], and Ce–SnO2@g-C3N4//AC (39.3 Wh/kg, and 7425 W/kg) [60], respectively. The stability of the active material is also one of the essential factors to influence the performance of ZnS–SnO2||AC/KOH hybrid supercapacitor is tested for 7000 cycles at large current rates, as shown in Fig. 8b. A steady and stable durability performance of the ZnS–SnO2||AC/KOH hybrid supercapacitor was perceived, signifying the good stability of the electrode materials. The steady and stable decay during the cycling test is due to the high conductivity of ZnS and AC that prevented structural collapse and acts as a scaffold during the discharge and charging process.
4 Conclusion
This work portrays the successful and facile sol-gel preparation of ZnS, SnO2, and ZnS–SnO2 composite to explore their energy storage performance for hybrid supercapacitors for the first time. The physical characterization, including XRD, Raman analysis, FESEM, and EDX, concluded the adequate synthesis of the samples with high crystallinity and purity without any residues found on their surfaces/phase structures. The CV and discharge/charge measurements confirmed the capacitive signature and pseudocapacitive behavior with prominent redox peaks and noticeable voltage plateaus. The electrochemical investigation showed that the ZnS–SnO2 composite displayed relatively enhanced electrochemical properties due to its high conductivity and the synergy between ZnS and SnO2. More specifically, a ZnS–SnO2||AC/KOH hybrid supercapacitor was further developed, displaying a high capacitance, specific energy Ω, and power delivery, suppressing most existing reports on ZnS-based other supercapacitors. Thus, our work paves the way to construct other metal oxide-based electrodes for high-power and energy storage domains.
Data availability
The data related to this study can be available at a reasonable request from the corresponding author.
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KR: wrote the original paper, designed the experiments, and conducted the whole synthesis work. MZUS, SAA, MA, MSUS: characterize the samples and analyze the data. HH: writing—review and editing. MS: writing—review and editing. AS: co-supervision, writing—review, and editing. NH: writing—review, editing, supervision.
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Rafique, K., Shah, M.Z.U., Shah, A. et al. Electrochemical performance evaluation of a newly developed ZnS–SnO2 composite in an aqueous electrolyte. J Mater Sci: Mater Electron 34, 1717 (2023). https://doi.org/10.1007/s10854-023-11124-z
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DOI: https://doi.org/10.1007/s10854-023-11124-z