1 Introduction

CoFe2O4 materials have been extensively used in magnetic data storage devices, magnetic resonance imaging, sensors, vibrators, and targeted medicine administration [1,2,3,4] due to their high saturation magnetization (Ms, 455 emu·cm−3) and good chemical stability [5,6,7,8]. The formula of CoFe2O4 can be expressed as (Fe3+)A[Co2+Fe3+]BO4 or (\({\text{C}\text{o}}_{{\updelta }}^{2+}{\text{F}\text{e}}_{1-{\updelta }}^{3+}\))A[\({\text{C}\text{o}}_{1-{\updelta }}^{2+}\)\({\text{F}\text{e}}_{1+{\updelta }}^{3+}\)]BO4, where A represents the tetrahedral interstice and B represents the octahedral interstice.

Researchers have attempted to improve the ferromagnetism, such as the change of annealing temperature [9], oxygen vacancies [10], annealing pressure [11]. Meanwhile some researchers focus on ion doping to CoFe2O4, such as Cd2+, Zn2+, Al3+. Ghorbani [12] indicated that, substitution of Cd2+ for Co2+ helps to increase the saturation magnetization. When the mole fraction of doping Cd2+ is 0.1, maximum value of saturation magnetization (423.6 emu·cm−3) reaches. The results of Andhare show that substitution of Zn2+ for Co2+ decreases saturation magnetization [13], which is due to the fact that the replacement of Co2+ with diamagnetic Zn2+ decreases the magnetic interaction between tetrahedron with octahedron [14, 15]. Some researchers investigated impact of mole fraction of Mn2+ on ferromagnetism of cobalt ferrites [16, 17]. The results of Henaish [16] show that, with the increase of mole fraction of Mn2, the values of saturation magnetization increase firstly, then decrease. There exists the maximum value of saturation magnetization (370.3 emu·cm−3) when x = 0.1. Nevertheless, Koseoglu [17] found that, with the increase of mole fraction of Mn2+, the values of saturation magnetization decrease. In response to above-mentioned results, we re-investigated the impact of mole fraction of doping Mn ions on the ferromagnetism of the films and discussed the impact of variable states of Mn ions on the ferromagnetism of the films.

In this work, Mn ions doped CoFe2O4 films were prepared by the sol-gel method. Impact of mole fraction of Mn ions on the phase constitution, microstructure and ferromagnetism were investigated. And the relationship between valences of Mn ions in Co1−xMnxFe2O4 films and ferromagnetism were analyzed.

2 Experimental

The starting material is cobalt nitrate hexahydrate (Co(NO3)2·6H2O, AR, Sinopharm), iron nitrate hexahydrate (Fe(NO3)3·9H2O, AR, Sinopharm) and manganese acetate tetrahydrate (Mn(CH3COO)2·4H2O, AR, Sinopharm), respectively. A certain amount of cobalt nitrate and manganese acetate were dissolved in acetic acid to form a dark purple solution. Appropriate amount of iron nitrate was dissolved in ethylene glycol methyl ether to obtain another red solution. Then, a certain amount of Polyvinylpyrrolidone was added to a certain amount of ethylene glycol methyl ether to acquire the third solution. The above three solutions were mixed while adding an appropriate amount of N–N dimethylformamide (film-forming agent), heated and stirred for three hours to acquire the precursor solutions of Co1−xMnxFe2O4 (x = 0.1, 0.2, 0.3, 0.4). To prepare the films, the above precursor solutions were spin-coated on the substrates of Pt (111)/Ti/SiO2/Si at 500 rpm for 15 s and at 6500 rpm for 30 s. Finally, the films were pre-annealed at 400 °C and annealed at 700 °C for 15 min. The above processes were repeated three times to obtain the four-layered films. The detailed experimental process was shown in Fig. 1.

Fig. 1
figure 1

Flow chart of preparation process for the films of Co1−xMnxFe2O4

In this work, crystal structure and phase composition were characterized using an X-ray diffractometer (XRD, Philips X’pert PRO MPD). A field emission scanning electron microscope (FE-SEM, SU8020, HITACHI) was used to examine the morphologies of surfaces and cross-sections of films. The phase structure of the films was analyzed by using a confocal laser Raman spectrometer (Raman, HORIBA JOBIN YVON). The ferromagnetism of the films measured by a magnetic measurement system (SQUID-VSM, Quantum Design). Finally, X-ray photoelectron spectroscopy (XPS, ESCALAB250Xi, Thermo) was used to analyze the elements and the valence states in the films.

3 Results and discussion

XRD patterns of Co1−xMnxFe2O4 films were shown in Fig. 2. The lattice parameters were listed in Table 1, which indicates the films possess cubic structure. As shown in Fig. 2a, when mole fraction of doping Mn ions is less than 0.4, the peaks from Co1−xMnxFe2O4 films are all composed of those from CoFe2O4 (JCPDS NO: 22-1086) with cubic spinel structure and Pt (JCPDS NO: 87–0647) with cubic structure on the top layer of the substrates without any peak from impurities. This indicates that Mn ions are dissolved into the lattice of CoFe2O4 and a substitutional solid solution is formed. However, when mole fraction of doping Mn ions reaches 0.4, the impurity peak from Fe2O3 appears at 33°. Ounacer [18], Sarker [19] and Velhal [20] also indicated that, in CoFe2O4- based films, there existed the impurity peak (Fe2O3) at high concentrations of substitution. It can also be found from Fig. 2b that, with the increase of mole fraction of doping Mn ions, the peak (311) shifts to a smaller value of 2θ gradually. Meanwhile, from Table 1, it is indicated that, with the increase of mole fraction of doping Mn ions, the lattice parameters increase. This is consistent with the Bragg equation. From the results of XPS which will be discussed, it is found that, although there exist Mn2+ and Mn3+ in the Co0.8Mn0.2Fe2O4 film, the main ion for Mn is Mn2+. Therefore, the impact of doping of Mn2+ on lattice parameters will be mainly analyzed. As the ionic radius of Mn2+ (0.083 nm) is larger than the ionic radius of Co2+ (0.075 nm), doping of Mn ions will lead to the increase of the lattice parameters and the decrease of 2θ. Moreover, the grain sizes of the films were calculated through the strongest diffraction peak (311) of the films by using the Scheler equation, as shown in Table 1. It should be noted that the grain sizes of the deposited films decrease with the rise of mole fraction of doping Mn ions. Ounacer [18] and Imanipour [21] indicated that, with the increase the doping concentration, the solid solution of Mn ions restricted grain growth and decreased the grain size.

Fig. 2
figure 2

XRD patterns of the films of Co1−xMnxFe2O4 annealed at 700 °C; b the enlarged view of diffraction peak at ~ 35°

Table 1 Lattice parameters and grain sizes of the films of Co1−xMnxFe2O4 calculated from XRD patterns

The surface microstructure of the Co1−xMnxFe2O4 films was displayed in Fig. 3. The grain size histograms were also inset in Fig. 3. The results from the histograms were listed in Table 2. As shown in Fig. 3, the surfaces of all films possess polygonal and dense structures. The grain sizes of the Co1−xMnxFe2O4 films estimated from Fig. 3 were also displayed in Table 2. It can be found that, with the rise of mole fraction of doping Mn ions, the grain sizes of the deposited films decrease, which is consistent with the results of XRD. From Table 2, it is seen that size range of grains with the greatest proportion decreases with the increase of mole fraction of doping Mn ions.

Fig. 3
figure 3

FESEM images of the surfaces of the films of Co1−xMnxFe2O4; a x = 0; b x = 0.1; c x = 0.2; d x = 0.3; e x = 0.4

Table 2 Grain size and size range of grains with the greatest proportion obtained from SEM

The cross-section microstructure of the film of Co0.8Mn0.2Fe2O4 was displayed in Fig. 4. It is seen that there exists a flat upper surface. It can also be found that there is a clear interface and not an intermediate layer between the film and substrate, which implies that no diffusion may exist between the two phases. The film thickness is uniform and the average thickness of the films is about 96 nm.

Fig. 4
figure 4

FESEM image of the cross-section of the film of Co0.8Mn0.2Fe2O4

The Raman spectrum of the Co1−xMnxFe2O4 (0 ≤ x ≤ 0.4) films were shown in Fig. 5. It is known that there are five Raman active modes for the inverse spinel structure, that is A1g, Eg and three T2g [22]. The wave numbers greater than 600 cm−1 are related to the vibration of the tetrahedral sublattice in ferrite. And wave numbers which are smaller than 600 cm−1 are related to the octahedral sublattice [23]. The wave numbers at  ~ 690, ~ 623, ~ 564, ~ 469,  ~ 305 and ~ 168 cm−1 belong to the Raman phonon mode of the anti-spinel. When the mole fraction is greater than 0.2, there is a peak at  ~ 230 cm−1, indicating the existence of α-Fe2O3. As shown in Table 3., the positions of all phonon modes shift when Co ions were partially replaced by Mn ions, which may be related to the accompanying changes in the cation positions with the increase of mole fraction of Mn ions. Lorentz fitting was performed on all Raman peaks, as shown in Fig. 6. It is observed that, when the mole fraction of Mn ions is less than 0.2, there are only two modes at above 600 cm−1. The two modes are related to Fe–O–Fe and Co–O–Fe bonds in the tetrahedral sublattice [24]. Nevertheless, when x is greater than 0.2, there is the third mode, which corresponds to the transfer of Co2+ from octahedral to tetrahedral positions, besides the above-mentioned two modes. When doped Mn ions preferentially replace the octahedral interstice occupied by Co ions, the crystal structure will be distorted owing to the different ionic radius of Mn and Co. When the mole fraction of doped Mn ions exceeds 0.2, the crystal structure will be unstable because of excessive distortion. In order to stabilize the crystal structure, part of Co2+ begins to migrate to the tetrahedral interstice, which is similar to the result of Naik [25] and Lima [26].

Fig. 5
figure 5

The Raman spectra of the films of Co1−xMnxFe2O4

Fig. 6
figure 6

The Raman spectrum deconvolution of the films of Co1−xMnxFe2O4; a x = 0; b x = 0.1; c x = 0.2; d x = 0.3; e x = 0.4

UV–Vis spectrum of Co1−xMnxFe2O4 films were shown in Fig. 7a. And the optical band gap (Eg) of the film was calculated by the Taucg formula [27].

Table 3 The Raman peak positions of the films of Co1−xMnxFe2O4
Fig. 7
figure 7

Absorbance spectra and Band gap of the films of Co1−xMnxFe2O4; a Absorbance spectra; b Band gap of CoFe2O4 film; c Band gap of Co0.9Mn0.1Fe2O4 film; d Band gap of Co0.8Mn0.2Fe2O4 film; e Band gap of Co0.7Mn0.3Fe2O4 film; f Band gap of Co0.6Mn0.4Fe2O4 film

$$(\alpha h\nu )^{2} = B(h\nu - Eg)$$
(1)

where α is the optical absorption coefficient, is the photon energy and B is constant, respectively. Relationship of (αhν)2 with of the films were shown in Fig. 7b, c, d, e and f. The curves were linear fitted and then Eg can be acquired from the intersections of linear fitted lines and horizontal axis [27, 28]. Values of Eg were displayed in Table 4. It is found that, with increasing mole fraction of doping Mn ions, the values of Eg increase at the beginning, reach the maximum (2.82 eV, x = 0.1) and then decrease. The film of Co0.6Mn0.4Fe2O4 possesses the minimum value of Eg, 2.09 eV, which is smaller than that reported in Ref [29]. (2.16 eV). The narrowed band gaps will help to promote the potential application in light catalytic fields.

Table 4 Band gap ofthe films of Co1−xMnxFe2O4

The hysteresis loops of the films of Co1−xMnxFe2O4 were displayed in Fig. 8. It is noted that all the curves are closed, saturated and symmetric, indicating good ferromagnetism. The magnetic parameters of Co1−xMnxFe2O4 films drawn from Fig. 8 were listed in Table 5. The values of saturation magnetization (Ms) of the films increase firstly and then decrease with the increase of x. When x is equal to 0.2, there exists the maximum value of saturation magnetization (443.12 emu·cm−3), which is greater than those in Table 6 [Ref. 9, 19, 22, 3032] and close to those in Table 6 [Ref. 9]. It is known that the values of saturation magnetization increase with the increasing the net magnetic moment, M [15, 24]. M was calculated from equation (2) [24]:

Fig. 8
figure 8

The hysteresis loops of the films of Co1−xMnxFe2O4

$$M = \left| {M_{B} - M_{A} } \right|$$
(2)

where MB is the sum of the magnetic moment of all cations at the octahedral interstice and MA is the sum of the magnetic moment of all cations at the tetrahedral interstice.

Table 5 The magnetic parameters of the films of Co1−xMnxFe2O4

From the results of XPS, it is seen that there exists Mn2+ and Mn3+ in the Co0.8Mn0.2Fe2O4 film. As the magnetic moment of Mn2+, Mn3+ and Co2+ are 5 µB, 4 µB and 3 µB, respectively. When x is less than 0.2, with the increase of x, partial replacement of Co2+ which occupies the octahedral interstice with Mn2+ or Mn3+ will give rise to the increase of MB. This leads to the rise of M [12, 14] and the corresponding rise of the values of saturation magnetization. Nevertheless, when x is greater than 0.2, the decrease of saturation magnetization can be attributed to the following two reasons. Firstly, the transfer of Co2+ from the octahedral interstice to the tetrahedral interstice leads to the increase of MA and the decrease of MB, which gives rise to the decrease of M. This leads to the decrease of the values of saturation magnetization. Secondly, the existence of paramagnetic Fe2O3 will also decrease the values of saturation magnetization.

Table 6 The values of Ms from the results of other researchers

As shown in Table 5, the values of coercivity (Hc) increase firstly, then decrease. When x is equal to 0.1, there is the maximum of coercivity (2097 Oe). It is reported that, when the average grain size is greater than 30 nm, there exists multi-domain structure. And the values of coercive force increase with the decrease of grain sizes [22, 33]. However, when the average grain size is greater than 30 nm, there exists single-domain structure. And the values of coercive force decrease with the decrease of grain sizes [33,34,35]. As shown in Table 2, when x is less than or equal to 0.1, the average grain sizes are greater than 30 nm. This can explain the increase of the values of coercivity (Hc) at the beginning. Nevertheless, when x is greater than 0.1, the average grain sizes are smaller than 30 nm. This gives the reason for the decrease of the values of coercivity (Hc) with the further increase of x.

XPS spectra of the film of Co0.8Mn0.2Fe2O4 was displayed in Fig. 9. As shown in Fig. 9a, there are peaks from Co 2p, Fe 2p, Mn 2p, O 1s, and C 1s. Binding energy values for all elements were corrected by the C1s standard peak at 284.8 eV. From Fig. 9b, it is seen that the binding energies at 786.95 and 803.05 eV are related with the oscillatory satellite peaks of Co 2p3/2 and Co 2p1/2, respectively. The peaks from Co 2p3/2 can be divided into 780.4 and 782.05 eV by deconvolution, which means the existence of Co2+. It can also be seen that there exists Co 2p1/2 deconvolution located at 796.35 eV, which may be attributed to the existence of Co3+ [36]. It is clear that the satellite peak of Co2+ is much higher than that of Co3+. This may be due to the unpaired valence electrons in Co3+, which makes the spin state lower than that of Co2+. The binding energy of Fe were shown in Fig. 9c. It is seen that there are two peaks at 718.35 and 733.45 eV, which are the oscillating satellite peaks from Fe 2p3/2 and Fe 2p1/2, respectively. The peaks from Fe 2p3/2 can be divided into two peaks at 710.68 and 712.75 eV, which belong to those of Fe3+. The lower binding energy means that Fe3+ occupies the octahedral site, while the higher binding energy indicates Fe3+ occupies the tetrahedral site [37]. The peak at 724.85 eV indicates the existence of Fe2+. Compared with the main peak, the oscillating peaks are not obvious, implying that Fe3+ is the main form of Fe ions. The peaks from O 1s can be deconvolved into two peaks at 530.15 and 531.55 eV, as demonstrated in Fig. 9d. The peak at 531.55 eV is related with H2O adsorbed on the surfaces of the films. And the peak at 530.15 eV corresponds to O2−. Figure 9e showed the spectral peaks of Mn 2p in Co0.8Mn0.2Fe2O4. The main peak at 641.48 eV is related to Mn 2p3/2, while 653.28 eV corresponds to the spectral peak of Mn 2p1/2. And the peak from Mn 2p3/2 is divided into two peaks at 642.01, 644.84 eV by deconvolution. The lower binding energy represents Mn2+, while the higher binding energy represents Mn3+ [38]. By deconvolution, it can be obtained that the atomic ratio of Mn2+ to Mn3+ is about 4.6:1. Therefore, in the film, the main ion for Mn is Mn2+ not Mn3+. Considering Mn ions partially replace Co2+ to form substitutional solid solutions, when the radii of Mn ions are close to those of Co2+, the lattice distortion will be reduced which makes substitutional solid solution more stable. We have calculated the percentage difference of ion radii between the ionic radii of Mn2+, Mn3+ and Mn4+ with Co2+ respectively. The results were listed in Table 7. As shown in Table 7, among Mn2+, Mn3+ and Mn4+, the ionic radius of Mn2+ is closest to Co2+, so Mn2+ is easiest to occupy the position of Co2+ to form substitutional solid solution.

Fig. 9
figure 9

XPS spectrum of the film of Co0.8Mn0.2Fe2O4; a full spectrum; b the enlarged view of Co2p; c the enlarged view of Fe2p; d the enlarged view of O1s; e the enlarged view of Mn2p

Table 7 Ionic radii and Percentage of difference of ionic radii

4 Conclusions

The films of Co1−xMnxFe2O4 were prepared by the sol-gel method. The results show that the crystal constants decrease with increasing mole fraction of Mn ions. And there exist clear interfaces between the films and the substrates. The results also indicate that the positions of all phonon modes shift when doped with Mn ions. With increasing the mole fraction of Mn ions, the values of the saturation magnetization increase firstly, reach maximum, then decrease. When the mole fraction of Mn ions is equal to 0.2, there exists the maximum saturation magnetization, 443.12 emu·cm−3.