Abstract
Many technologies have applied sodium ions’ solid electrolytes, ranging from batteries to chemical sensors. This study investigated phosphate glasses featuring electrolyte developed through the 20Na2O–(50 − x)Na2WO4–xTiO2–30P2O5 system (with 0 ≤ x ≤ 25 mol%), with the melt-quenching approach employed. For the estimation of the activation energy, differential scanning calorimetry was utilized, whereby crystallization (Ec) was relied upon. Ec = 144.77 kJ/mol characterized the glass (x = 5). The determination of the crystallization mechanism was possible through the Avrami parameter (n), which was found to be approximately ≈ 2; therefore, the crystallization mechanism was expected to be a periodic landscape that is one-dimensional in nature. The bonds forming the glasses’ framework were shown to be established through the PO4 units, as revealed by Raman spectroscopy. TiO2 insertion into the framework of glass resulted in new bond formation, namely P–O–Ti and/or Ti–O–Ti. Shifting the Na2WO4 mol% to TiO2 mol% resulted in the structural units’ transformation into Q2, Q1, and finally Q0 units. Through the durability analysis, the results confirmed that the explored glasses’ dissolution is reliant upon their composition, which is of a glassy nature. There is an increase in durability when Na2WO4 is replaced by TiO2.
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1 Introduction
Phosphate glasses have been the focus of research in recent decades. Because phosphate glasses have several advantages over other glasses, these advantages are manifested in the following: the diversity of properties (electrical, optical, magnetic, etc.); good thermal stability; structural diversity; storage of a large number of oxides; speed of preparation; etc. For example, phosphate glasses of sodium are promising solid electrolytes for electro-optic applications [1,2,3,4]. Glasses composed of sodium phosphate are broadly accepted to be characterized, in general, in terms of their weak chemical stability. Therefore, the parameter of chemical durability in solid electrolytes is perceived as a vital determinant. Research has found that the glass–water reaction results in two phases: (1) the exchange of an ionic nature among the Na+ proximate to non-bridging oxygens (NBOs) with the protonated species during the diffusion process, which is proportional to t1/2 and (2) the P–O–P chain phosphates’ rupture during the hydrolysis process, which is dependent on time (t) [5,6,7]. The solubleness of the metal oxide-containing phosphate glasses facilitates the investigation of their impact on their chemical, mechanical, and physical properties [8,9,10,11,12,13]. Additionally, the ability of metals’ incorporation to enhance phosphate glasses’ durability has been widely reported [14, 15]. In particular, such glasses reflect a universal issue that is grounded in its limited solubleness. The influence of metal oxides on phosphate glasses’ physico-chemical and structural properties has been investigated in this context, whereby the metals’ insertion was found to improve the studied glasses’ durability. Considerable consideration has more recently been given to titanium due to the phosphate framework that functions as an effective stabilizer through the replacement of P–O–P bonds with Ti–O–P bonds [16,17,18]. Glassy phosphates’ degradability being effectively enhanced by titanium dioxide has been widely reported [19,20,21,22]. Titanium oxide, as is well known, has an intermediary function (former or modifier), although it is unable to form glass independently [17]. The host glass’s characteristics and structure can be easily modified by the titanium ion due to its differentiation by ionic size, which is characterized as small [23]. Moreover, the existence of titanium comprises dual valence states: tetravalent Ti4+ that is absent of color and the purple trivalent Ti3+ [23]. Titanium Ti tends to exist in structural phosphate as a six-, five-, and four-coordinated form [17]. Numerous publications extensively discuss the glassy phosphates of titanium and their potential applications. These glasses are notable for their properties, including electrical, magnetic, and optical characteristics, which can be attributed to the presence of titanium phosphate [23].
Furthermore, tungsten phosphate glasses represent useful materials as they exhibit satisfactory electrochromic, gasochromic, and photochromic properties [24]. Typically, glasses in binary systems can be formed with elevated WO3 in the 60 to 75 mol% range, for instance, GeO2, B2O3, and P2O5. A stable binary P2O5–WO3 is formed when the WO3 content is allowed to reach ≤ 80 mol% [24]. The analysis of glasses featuring WO3 revealed that tungsten ions exist in the octahedral coordination [25]. Moreover, the PO4 tetrahedra and WO6 octahedra were shown through structural research to share their corners in the binary system of glasses composed of tungsten phosphate. Nevertheless, the glasses characterized by WO3 of 80 mol% are unstable since they are dominated by corner-shared octahedrals, with such glasses having a susceptibility for crystallizing [25], although the SbPO4–WO3 glassy system offers satisfactory stability as well as an optimum index for refraction [26]. Through the structural data, two glass frameworks can be determined based on the WO6 octahedra: (1) those with emphasis on traversing the PO4 tetrahedral with the WO6 octahedral at the structure’s forward end and (2) those that jointly form, when there is an increase in WO3 through the two WO6 octahedrals [26]. Vitrification of the glassy phosphates is conducted over a wide composition range in the P2O5–WO3–A2O ternary diagrams (A = Na, Li). The P2O5–A2MO4–A2O ternary system’s (M = Mo, W; A = Li, Na) altered glassy phosphates were structurally explored via electron paramagnetic resonance (EPR), infrared, and Raman spectroscopies. Depending on the glassy composition, these glasses have MO6 octahedral, MO4 tetrahedral, M2O7 dimers, PO4 and P2O7 units, or metaphosphate chains, in their structure. The depolymerization of the vitreous framework occurs when there is an increase in A2O. EPR investigations were carried out on X-ray diffraction irradiated and non-irradiated samples [27, 28] and yA2O–(1 − y) [0.25(WO3)2–0.75P2O5] series glasses are produced, y = 0.10–0.60 mol%. It is revealed by differential thermal analysis experiments that increased modifier content breaks the glassy network. The EPR spectra reveal two signals that are dependent on the W5+ and Mo5+ ions. With increased A2O, the EPR centers’ intensity reduces. There is an association between decreasing Tg with the oxide modifier amount and the changes of a structural nature that result in the glassy compositions’ matrix [27].
This study aims to look into the effects of TiO2 on phosphate glasses’ chemical resistance 20Na2O–(50 − x)Na2WO4 − xTiO2–30P2O5 (x = 0–25 mol%). In addition, bringing fresh perspectives to bear on the mechanisms of dissolution, particularly as they relate to the transition between the two stages (t < ttrans and t > ttrans) of dissolution, in order to explain the conclusions that were reached.
2 Materials and procedures
2.1 Glass preparation
The conventional melt-quenching route was utilized to prepare phosphate glasses through 20Na2O–(50 − x)Na2WO4–xTiO2–30P2O5 (x = 0, 1, 5, 8, 10, 15, 20, and 25 mol%). Based on their molar compositions, the first stage was to weigh and thoroughly mix the Na2CO3, Na2WO4, TiO2, and NH4H2PO4 precursors (purchased from Sigma-Aldrich in the USA). The next step was to deposit the mixture in an alumina crucible, which was then inserted into an electric furnace heated first at 300 °C for 12 h, followed by 500 °C for 1 h. In order to achieve the melt, the furnace’s temperature was then raised, with stirring carried out for approximately one hour at 900 °C to attain homogenization. After that, the melt was air-quenched to realize the glasses that were annealed for one hour at 300 °C and then cooled within the furnace until they reached room temperature. Since the resulting glasses were colorless and transparent due to the process, prior to use, they were placed into desiccators. An X-ray diffractometer was employed to analyze the resulting glasses’ amorphous state, with confirmation attained through Raman spectroscopy.
2.2 Glasses’ characterization
In order to review the prepared glasses’ phosphate units’ structural framework, the Raman approach was employed. A LabRam HR spectrometer (Horiba Jobin Yvon) was used to collect Raman data at room temperature. In backscattering geometry, analysis of the spectra was carried out under the excitation condition utilizing He–Ne laser radiation (632.8 nm, 12 mW): accumulated number (10), exposure time (3 s), and width of spectral slit (1 mm).
The determination of the developed glasses’ chemical durability data was attained through dissolution tests in 30 °C demineralized water. The resultant glasses were shaped into blocks and placed in a bottle containing demineralized water with a pH of 6.70. The bottles were placed in a thermostatic bath at 30 °C for 240 h. Equation (1) is used to compute the percentage of dissolution (DR) (s.t) [29]:
where Dx refers to the loss of mass (g), S indicates the surface of the sample (cm2), and t denotes the immersion time (h). A pH meter was used to establish each glass’s leaching solution’s pH after determining the dissolution rate every 24 h.
The collection of the crystallization kinetics data was achieved using differential scanning calorimetry in the 30–575 °C temperature range. First, grinding was carried out so that the synthesized glasses became a fine (50 µm) powder. After that, 40 mg of the powder was inserted into an alumina crucible, with temperatures of 5, 8, 10, and 12 °C/min applied. The maximum crystallization temperature (Tp) value at the respective rates β (°C/mn−1) was fixed using the gathered data.
3 Results and discussion
3.1 Raman spectroscopy
Figure 1 shows the results of the Raman scattering spectroscopy in the range of 1200–150 cm−1, which was used to investigate the prepared glassy phosphates’ structure of the 20Na2O–(50 − x)Na2WO4 − xTiO2–30P2O5 system (x = 0, 1, 5, 8, 10, 15, 20, and 25 mol%). According to the literature [30,31,32], the Raman spectra bands are assigned. Consequently, Table 1 presents the primary positions and assignations of the bands at 1095, 935, 885, 750, 650–570, 390, and 255 cm−1. Figure 1 reveals the location of the primary bands in the 935–750 cm−1 range, which on differing P-tetrahedra are related to NBO’s symmetric and asymmetric vibration modes. Moreover, on three-dimensional phosphates (Q2), P2O7 (Q1) dimers, and isolated PO4 (Q0), the P–O bonds’ peak frequency experiences a systematic decrease. The band in the 885 cm−1 region is linked with the WO6’s W–O and/or W–O–P bond’s symmetric mode of vibration. At 750 cm−1, the low intensity band is linked with the symmetric mode of vibration of the Q1 units’ P–O–P bond that is additionally presented. The low-region bands positioned in the 650–255 cm−1 range are typically attributed to the PO4 units’ stretching modes. Within the system, even after the substitution of Na2WO4 by TiO2, a significant change in the spectra became apparent in terms of the TiO2 content increase. The 935 and 885 cm−1 supplementary bands’ dependence on TiO4 and TiO6, respectively, could be noted from the composition (x = 1 mol%). With increased TiO2 mol%, there was a decrease in intensity (see the red zone in Fig. 1) [33]. With an increase in TiO2 content, there was a decrease in the relative intensity of the Q1-attributed peak. Moreover, the 450–180 cm−1 band intensity appeared to begin to decrease with increased TiO2 quantity (see the green zone in Fig. 1). With an increase in TiO2 content to 5 mol% and above, the intensity of the 1095 cm−1 band was noted to decrease with the TiO2 quantity. There is an association between the 1050 and 1095 cm−1 range vibrations and the symmetric mode’s vibration of the NBOs in the pyrophosphate structural units (P2O7)4− [34]. A 650 cm−1 band was noted in the lower wavenumber region, where decreased intensity accompanied increased TiO2 content. There is thus the potential for the Ti–O bonds’ vibration mode to be controlled in the TiO6 octahedral units [35], the prediction of which is grounded in the presence in differing glassy frameworks of a number of structural units. It has been suggested that the distorted octahedrals could occupy the titanium ions, thus contributing to the glassy matrix’s modification, which is followed by the increase in NBOs. Due to the presence of elevated quantities (x > 5) of TiO2 mol%, TiO4’s structural units rupture the P=O bonds, thus leading to the formation of NBO ions and structural units [TiO6/2]2 [36]. Furthermore, there is an increase in TiO6 structural units with elevated quantities of TiO2. The vibration intensity-produced Raman spectra identify a significant reduction in the metaphosphate Q2 units as far as x = 8 mol%, while there is a predomination for the pyrophosphate Q1 units at x ≥ 8, as shown by the analysis in Fig. 1. However, it is challenging to determine the precise Q1 and Q2 unit quantities, since it requires using 31P MAS–NMR. The Ti–O bonds’ elevated polarizability in comparison with the P–O bonds is impacted by the Raman bands’ intensity. Irrespective of the TiO2 increase to 20 and 25 mol%, glassy phosphates can still be found that feature the metaphosphate Q2 units [35]. The assumption is that within the glassy framework, elevation of the TiO2 mol% resulted in a partial shift of the metaphosphate into a pyrophosphate, followed by an orthophosphate structure. At TiO2 (x < 8 mol%), there is a predominance of the metaphosphate units within the glassy structure. Subsequently, the pyrophosphate as well as the orthophosphate units will be elevated. Consequently, there is an interlinking of TiO6 units with metaphosphate, orthophosphate, and pyrophosphate units, whereby P–O–Ti bonds form that become involved in increasing the prepared glasses’ durability (see Sect. 3.2).
3.2 Chemical resistance
3.2.1 Dissolution
Figure 2a presents the data gathered through the dissolution tests, where the time (h) governs the dissolution (g) at the initial surface (cm2), where it was observed that all samples have the same dissolution behavior (see Fig. 2a). From the dissolution behavior of these samples, it could be possible to separate two stages of dissolution in similarity to Ma et al.’s work [37]. The first stage was before transition time (t < ttrans). This stage was controlled by interdiffusion and hydrolysis mechanisms (Fig. 3a), which resulted in the conversion layer’s formation involving the reaction of solid-state crosslinked phosphate glass anions with glass-diffused reactants, like H2O and H+. At the glass surface, there is the occurrence of dissolution, with a shift of the interface in the direction of the center, which leads to a shrinkage of the unreacted layer and a decreased surface and thus the time-based reaction area was noticeable in Fig. 3a. Through this phase, the dissolution was dominant, and the dissolution decreased from 0–100 × 10–2 ± 0.02 g cm−2 (x = 0 mol%) to 0–9 × 10–2 ± 0.02 g cm−2 (x = 25 mol%) (see Table 2). The glass composition also affects how things dissolve. Also, in this stage, the dissolution dependence time [38, 39] could explain this by decreasing the dissolution with increasing TiO2 mol% so that the formation of the conversion layer does not develop more due to the P–O–Ti bonds’ formation. A slower rate of dissolution, however, marked the second stage when t > ttrans. The dissolution was found independent at the time. This independence on the time could be explained by the formation of the protective layer, which limits the conversation layer as shown in Fig. 3a. But the dissolution rates decreased from 100 × 10–2 ± 0.02 g cm−2 at x = 0 mol% to 9 × 10–2 ± 0.02 g cm−2 at x = 25 mol% with increasing of TiO2 mol% (see Table 2). Because at high TiO2 mol% the protective layer rapidly forms, there was a limited dissolution rate.
In terms of substituting Na2WO4 with TiO2, the synthesized glass banks’ dissolution behavior on the TiO2 mol% was verified. At the glassy composition’s (x = 0 mol%) initial dissolution phase, there was a more rapid dissolution when compared to the remaining glassy compositions (x > 0 mol%). Therefore, it is possible to conclude that Na2WO4’s substitution by TiO2 has an impact on the studied glasses’ solubleness. Moreover, inserting TiO2 mol% into the glassy phosphate led to an improvement in the glassy framework’s durability. Earlier work reported that certain oxides, such as Fe2O3 and TiO2, improve glassy phosphates’ durability [14, 15], whereby the conclusion was drawn that Fe2O3 or TiO2’s insertion into glassy networks resulted in a durability enhancement due to the P–O–Fe/Ti bond creation, leading to a network rigidity increase. Similarly, inserting differing TiO2 quantities into the glasses in the current study enhanced the glassy network’s durability via P–O–Ti bond creation, as supported through Raman spectroscopy as well as the bonds’ identification (P–O–Ti). Moreover, the hypothesis was affirmed through a thermal review of the difference scanning calorimetry [40], whereby there was an increase in Tg when TiO2 was integrated into glassy networks. TiO2’s insertion into glasses promotes the strengthening of the links that form in the Na2O–Na2WO4–TiO2–P2O5 system’s glassy network, with the chemical durability’s correlation with Raman and thermal analysis supporting this explanation.
3.2.2 Variation in pH
Figure 2b shows the pH curves’ evolution due to the period of submersion in 30 °C, demineralized water. From Fig. 2b, it could be clearly differentiated into two stages: before transition time (t < ttrans) and after transition time (t > ttrans). The t < ttrans stage is defined by a sharp pH decrease. The pH curves depend on the time, with a distinction between the studied glasses’ curves from 6.70–6.50 ± 0.008 (x = 0 mol%) to 6.70–6.69 ± 0.008 (x = 25 mol%), as illustrated in Table 3. This suggests that the pH values’ development is reliant upon the studied glassy substance’s chemical composition. The pH evolution is impacted by phosphoric acid formation, which in water is survived by the H2PO4− units [14]. Via the initial contact (interdiffusion mechanism), in general, the glass featuring the solution (water) and the alkali, as well as the phosphate ions produced on the glassy surface, is percolated into the solution (see Fig. 3b). Through the hydrolysis mechanism and formation of the conversion layer, the exchange of ions between those of the solution and those that appear on the glassy surface have the potential to determine the solution’s acid-based characteristic. Essentially, the pH curves’ sudden decrease is linked to the phosphate units’ (H2PO4−) influx into the solution from the glassy surface (t < ttrans). In a similar study, Oosterbeek et al. [41] suggested Eq. (2) to explain the phosphate units nPO43− and the variation of pH values through the hydrolysis of the surface of glass.
Through the second stage (t > ttrans) the H2PO4− units slow down because of saturation of the solution and the formation of the protective layer. For this reason, the pH curve behavior becomes independent of time (constant), as illustrated in Fig. 3b. The pH values increased from 6.50 (± 0.008) at x = 0 mol% to 6.69 (± 0.008) at x = 25 mol% with increasing TiO2 mol% (see Table 3). In the glassy state, the glassy network was increased (x > 5) at TiO2 because of the rapid occurrence of saturation, while the TiO2 quantity was raised. Consequently, the studied glasses’ enhanced durability due to the TiO2 mol% insertion into the glassy framework was confirmed.
In this study, two separate zones were found in the produced glasses’ chemical durability: one with rapid change and the other with sluggish change. It is crucial that the pH value drops suddenly when thermodynamic disequilibrium occurs within the changing solution and glassy surface. The saturation of the shifting solution serves as a gauge for the changing solution, where corrosion dominates. The creation of a shield against the glassy surface’s diffusion led to the saturation effect. The findings of this investigation support those of Oosterbeek et al. [41]. In order to unpack the behavior of the two-stage dissolution, a new dissolution mechanism that accounts for a dissolving medium of greater complexity has been developed. In the first phase, metal hydroxides and hydrated phosphate anions form a conversion layer as ions or water permeate in a t1/2-dependent manner into the glass. Layer dissolution processes become rate limiting and give rise to linear t dependence once the solution conditions slow them down to the point where the conversion layer is stabilized. According to this mechanism, the solution circumstances and the conversion layer characteristics have an impact on the transition time (ttrans). In another study, it was possible to summarize water’s corrosive impact on alkaline phosphate glasses composed of (1 − x) P2O5 − x Na2O through two mechanisms’ involvement—hydrolysis and hydration—with each having varying importance in terms of the depolymerization degree and the composition function (x) [42]. There is an association between water diffusion and hydration, with the formation of a hydration layer. Where the glassy structure primarily comprises Q2 units that form chains, namely in the region of x = 0.5 (polyphosphate and metaphosphate), hydration predominates. In general, it commences with the end of the chain that results from hydroxylated Q1 entities, providing unfettered access to the inter-chain water penetration. Hydrated chains are widely accepted to decouple from the glassy surface to allow their intact migration into the solution. Nevertheless, the mechanism of hydrolysis is defined by (1) a reaction that features low energy when the phase is inter-diffusional and has H+ ↔ Na+ ion-exchange reaction, referred to as an “ion-exchange” or “dealkalinization,” between the solution’s ions and those of the Na+ found among the entities of phosphate and (2) a considerably greater energetic reaction leading to the P–O–P bond’s rupture with the H+ and OH− ions’ binding, from the water dissociation. It also has particular responsibility for the ultra-phosphates’ dissolution. However, there was the relief of the chains into the solution, commencing with the ends [42, 43].
3.3 Kinetics of crystallization
Differential scanning calorimetry thermal examination of glasses allows for their behavior to be identified as a temperature function. Information can be gathered regarding crystallization mechanisms by analyzing glasses at various speeds of heating (β). We may trace the evolution of the temperature of the crystallization as a heating rate function (Tc = (β)) using these non-isothermal observations. This fluctuation allowed us to determine the characteristics that characterize the materials’ crystallization, such as the activation energy of the crystallization (Ec) that is found using the Kissinger equation’s specific form (1) [44] and which in terms of the analyzed glasses will be explored in order to determine the crystallization kinetics mechanism.
where β refers to the heating rate β (5, 8, 10, and 12 °C/min), R indicates the universal gas constant, Tp is the peak temperature, and C denotes the constant.
From the activation energy (Ec) value, it was possible to calculate the Avrami exponent (n) through the Augis–Bennett Eq. (4) [45]:
where n indicates the Avrami exponent or crystallization index and ΔT is the entire width of the exothermic differential scanning calorimetry peak at an intensity of half the maximum. The increasing and nucleation mechanisms were indicated by the Avrami exponent (n). In the published research, (n) is assigned to the pattern of crystallization, n = 1 indicates the crystallization surface, n = 2 refers to crystallization of a mono-dimensional nature, n = 3 denotes crystallization of a bi-dimensional nature, and n = 4 is the crystallization in three-dimensional glassy materials [46, 47].
Figure 4a presents the differential scanning calorimetry thermograms that correspond to the glassy formulation (x = 5) for all the proposed rates of heating. Each thermogram presenting a peak of crystallization was verified. Nevertheless, when comparing the peaks of crystallization, a gradual shift to the higher temperature value was noted as there was an increase in heating rates. Table 4 presents the values that were obtained in terms of the synthesized glass (x = 5 mol%) corresponding to temperature of crystallization (Tp). Through examining the heating rates and crystallization temperature (Tp), Fig. 4b highlights the ln(Tp2/β) versus 1/Tp plot. Moreover, it was possible to establish the Ec value to be approximately 144.77 kJ/mol from the variation slope, with the ln(Tp2/β) parameter as a 1/Tp function. Meanwhile, the Avrami parameter (n) was determined as approximately 2, suggesting the control of the prepared glasses’ crystallization via a mechanism that is mono-dimensional in nature [48,49,50].
4 Conclusion
A number of approaches were employed to facilitate the examination of the prepared glasses. TiO2’s insertion within the glassy framework led to the formation of a P–O–Ti link, the conversion of metaphosphate units to orthophosphate and pyrophosphate units, and an increase in NBOs. The chemical durability suggests that the elaborated glasses are divided into two stages: the first is characterized by a rapid change as a result of the thermodynamic disequilibrium that developed between the solution and the glassy surface. The second is characterized by a slow change as a result of the thermodynamic disequilibrium that developed between the solution (water) and the glassy surface. The saturation of the modifying solution identifies the second. Due to the saturation phenomena, a protective barrier against diffusion is produced on the glassy surface (protective layer). Differential scanning calorimetry was also used to assess crystallization kinetics. The results showed that the crystallization activation energy (Ec) was affected by the glassy composition. It was discovered that the glass (x = 5 mol%) has an Ec of 144.77 kJ/mol and an Avrami parameter (n) of about 2. Based on this, a mono-dimensional periodic landscape may have controlled the crystallization of the glasses. The research on the mechanics of ion transportation into glasses will be the focus of our future work.
Data availability
No data were used for the research described in the article.
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Acknowledgements
M.I. Sayyed and S. Hashim gratefully acknowledge Universiti Teknologi Malaysia for providing Prominent Visiting Researcher Scheme (RJ3000.7113.3F000) initiatives under the Department Deputy of Vice-Chancellor (Research and Innovation).
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All authors contributed to the study conception and design. Material preparation, data collection and analysis were performed by HE, MIS, and LB. The first draft of the manuscript was written by HE and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.
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Es-soufi, H., Sayyed, M.I. & Bih, L. Sodium–tungsten–titanium phosphate glasses: an investigation of the structure, chemical endurance, and kinetic characteristics. J Mater Sci: Mater Electron 34, 1355 (2023). https://doi.org/10.1007/s10854-023-10741-y
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DOI: https://doi.org/10.1007/s10854-023-10741-y