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Development of aluminum matrix composites through accumulative roll bonding: a review

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Abstract

Accumulative roll bonding (ARB) is a severe plastic deformation technique commonly applied to produce ultrafine grain materials. ARB has evolved as a promising method in the last decade to produce aluminum matrix composites (AMCs) effectively, overcoming the common issues faced in various casting methods. This review summarizes the research works accomplished in producing AMCs using ARB and critically discusses the literature on each aspect. Homogenous distribution of reinforcement particles in the composite is exceptionally achieved in this process. The factors affecting the distribution, the breakage of particles and the grain size are critically reviewed and elucidated. The interfacial details and porosity issues are addressed. The difficulty in processing nano- and multiple particles to produce AMCs is explained. ARB provides high-strength composites. The underlying strengthening mechanisms for significant improvement in tensile, wear and corrosion properties are explained. ARB is recently applied as a secondary processing tool to improve the distribution and properties of cast AMCs. This aspect of ARB is further covered. The review concludes with applications, future development of this process and extensions to produce other metallic composites.

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Figure 1
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Reproduced with permission from Ref. [46]. Copyright [2018, Elsevier].

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Reproduced with permission from Ref. [51]. Copyright [2019, Elsevier].

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Reproduced with permission from Ref. [55]. Copyright [2015, Elsevier].

Figure 5

Reproduced with permission from Ref. [75]. Copyright [2015, Elsevier].

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Reproduced with permission from Ref. [66]. Copyright [2018, John Wiley and Sons].

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Reproduced with permission from Ref. [117]. Copyright [2014, Elsevier].

Figure 12

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Figure 13

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Figure 14

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Figure 15

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Figure 16

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Figure 17

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Figure 18

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Figure 21

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Figure 23

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Figure 24

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Figure 25

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Figure 27

Reproduced with permission from Ref. [195]. Copyright [2011, Springer].

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Abbreviations

Al:

Aluminum

Al2O3 :

Alumina

AMC:

Aluminum matrix composites

ARB:

Accumulative roll bonding

B4C:

Boron carbide

CAR:

Continuous annealing and roll bonding

COF:

Coefficient of friction

CTE:

Coefficient of thermal expansion

CP:

Commercially pure

Cu:

Copper

EBSD:

Electron backscatter diffraction

ECAP:

Equal channel angular pressing

EDS:

Energy-dispersive spectroscopy

EIS:

Electrochemical impedance spectroscopy

FSP:

Friction stir processing

GB:

Grain boundaries

GNB:

Geometrically necessary boundaries

Gr:

Graphite

HAGB:

High-angle grain boundaries

l x b x w:

Length × breadth × width

LAGB:

Low-angle grain boundaries

LSP:

Liquid-state processing

MA:

Mechanical alloying

Mg:

Magnesium

MMC:

Metal matrix composites

MWCNT:

Multi-walled carbon nanotubes

ND:

Normal direction

P/M:

Powder metallurgy

RD:

Rolling direction

RHA:

Rice husk ash

SAD:

Selective area diffraction

SEM:

Scanning electron microscopy

SiC:

Silicon carbide

SPD:

Severe plastic deformation

SSP:

Solid-state processing

TD:

Transverse direction

TEM:

Transmission electron microscopy

Ti:

Titanium

TC4:

Ti6Al4V

TiAl3 :

Titanium aluminide

UTS:

Ultimate tensile strength

UFG:

Ultrafine-grained

W:

Tungsten

WC:

Tungsten carbide

ZrO2 :

Zirconium oxide

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Funding

This work was supported by the National Research Foundation of Korea grant funded by the Korean government (NRF-2021H1D3A2A02082660, NRF-2021R1A2C3006662, NRF-2022R1A5A1030054).

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Authors and Affiliations

  1. Department of Materials Science and Engineering, University of California, Irvine, CA, 92697, USA

    K. R. Ramkumar

  2. Graduate Institute of Ferrous and Energy Materials Technology (GIFT), Pohang University of Science and Technology (POSTECH), Pohang, 37673, Republic of Korea

    K. R. Ramkumar & Hyoung Seop Kim

  3. Department of Mechanical Engineering Science, University of Johannesburg, Auckland Park Kingsway Campus, Johannesburg, 2006, Gauteng, South Africa

    Isaac Dinaharan

  4. Department of Robotics and Automation Engineering, PSG College of Technology, Coimbatore, 641004, Tamil Nadu, India

    Nadarajan Murugan

  5. Center for Heterogenic Metal Additive Manufacturing, Pohang University of Science and Technology (POSTECH), Pohang, 37673, Republic of Korea

    Hyoung Seop Kim

  6. Department of Materials Science and Engineering, Pohang University of Science and Technology (POSTECH), Pohang, 37673, Republic of Korea

    Hyoung Seop Kim

  7. Advanced Institute for Materials Research (WPI-AIMR), Tohoku University, Sendai, 980-8577, Japan

    Hyoung Seop Kim

  8. Institute for Convergence Research and Education in Advanced Technology, Yonsei University, Seoul, 03722, Republic of Korea

    Hyoung Seop Kim

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  1. K. R. Ramkumar
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  4. Hyoung Seop Kim
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KRR was involved in data curation, methodology and writing—original draft. ID was responsible for initiation, conceptualization, methodology, supervision and writing—reviewing and editing. NM and HSK took part in project management and supervision.

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Ramkumar, K.R., Dinaharan, I., Murugan, N. et al. Development of aluminum matrix composites through accumulative roll bonding: a review. J Mater Sci 59, 8606–8649 (2024). https://doi.org/10.1007/s10853-024-09682-6

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