Abstract
This work details the design and synthesis of novel urchin-like α-FeOOH@MnO2 core–shell hollow microspheres for high-performance electrode materials for supercapacitors. The core–shell heterostructures were constructed by growing strip-like MnO2 nanostructures onto the urchin-like α-FeOOH hollow microspheres that were composed of nanorods. Based on the synergetic effects and multi-functionalities of both the MnO2 shell and urchin-like α-FeOOH hollow cores, the resulting urchin-like α-FeOOH@MnO2 core–shell hollow microspheres exhibited excellent electrochemical performance with a high specific capacitance of 597 F g−1 at 1 A g−1, good rate capability (capacitance retention of 74.2% at 10 A g−1), and remarkable cycling stability (capacitance retention of 97.1% after 2000 cycles). Moreover, an asymmetric supercapacitor fabricated using α-FeOOH@MnO2 as positive electrode and activated carbon as negative electrode was found to deliver a high energy density of 34.2 W h kg−1 and power density of 815 W kg−1.
Graphical Abstract
Urchin-like α-FeOOH@MnO2 hollow microspheres demonstrated a high specific capacitance, rate capability and cycling stability, suggesting its promising potential for high-performance supercapacitors.
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1 Introduction
Supercapacitors (SCs) are attracting a great deal of research attention as a promising energy storage device based on their high power density, rapid rechargeability, long cycle lifetime, and low maintenance costs [1, 2]. It is well known that there are two types of SCs, electric double-layer capacitors (EDLCs) and pseudocapacitors (PCs), which are based on the charge storage mechanism [3]. Compared to EDLCs that employ carbon materials as electrodes, PCs that use transition metal oxides/hydroxides possess a higher capacitance and energy density as a result of a fast, reversible faradaic redox reaction [4]. Therefore, significant research attention has been focused on exploring the competitive transition metal oxides/hydroxides that have excellent capacitive characteristics such as RuO2 [5], MnO2 [6–8], NiO [9, 10], Ni(OH)2 [11, 12], Co3O4 [13–15], Co(OH)2 [16, 17], and Fe2O3 [18, 19]. Although these metal oxides/hydroxides electrodes have a high theoretical specific capacitance, they often exhibit a specific capacitance that is lower than theoretical, as well as poor rate capacity and cycle stability. This is due to their poor electronic conductivity, limited contacting area with the electrolyte and serious structural deformation during the charge–discharge process. Therefore, to meet the demand for future high-performance SCs, it is highly desirable to design and synthesize better metal oxides/hydroxides electrodes that have a short ion transport/diffusion path, fast charge transfer, and intimate contact between the active materials and electrolyte.
Recently, composite electrode materials with core–shell heterostructures (CSHs) have been proven to exhibit excellent electrochemical performance compared to the individual components [20–22]. The CSHs where the core and shell are both active electrode materials can incorporate remarkable synergetic effects and multi-functionalities from the combination of the multiple components, including better electrical conductivity, shorter ionic transport path, higher contacting area, and improved mechanical stability. As a result, employing the composite electrode materials can produce a SC with high energy density, long cycling life, and high rate capability. Until now, a variety of CSHs including metal oxide@metal oxide [23–27] (e.g., Co3O4@MnO2 [23]), metal oxide@conducting polymers [28, 29] (e.g., α-Fe2O3@PANI [28]) or carbon [30, 31] (e.g., CuO@C [31]), metal oxide@metal hydroxide [32–34] (e.g., Co3O4@Ni(OH)2 [34]), and metal hydroxide@metal oxide [35, 36] (e.g., Ni(OH)2@Fe2O3 [35]) have been synthesized and employed as electrode materials for SCs that have demonstrated improved electrochemical performance. Despite these efforts, further improvement in SC performance demands the development of novel, cost-effective materials such as high-performance core–shell composite electrode materials with well-defined morphologies and microstructures.
Herein, we report on the synthesis and electrochemical performance of novel urchin-like α-FeOOH@MnO2 core–shell hollow microspheres (CSMs) using a facile two-step hydrothermal method. As shown in Scheme 1, urchin-like α-FeOOH hollow microspheres composed of one-dimensional (1D) nanorods were initially prepared using a hydrothermal reaction. Then, 1D strip-like MnO2 nanostructures were grown on the surfaces of α-FeOOH hollow microspheres to form α-FeOOH@MnO2 CSHs. Finally, the resulting urchin-like α-FeOOH@MnO2 CSHs were used as electrode materials for SCs to determine their electrochemical performance. It should be noted that although pristine FeOOH [37–40] and MnO2 [6–8] with various morphologies and microstructures have been studied as electrode materials for SCs, there are no reports of the α-FeOOH@MnO2 CSHs used as electrode materials. The designed urchin-like α-FeOOH@MnO2 CSMs in the present study were expected to have improved electrochemical performance based on the combination of the properties of the α-FeOOH core and the MnO2 shell. It was believed this would occur, because first, both the core and shell are good PC materials with high theoretical capacity, which would contribute to a high total specific capacitance. Second, the 1D strip-like MnO2 nanostructures were grown on the surface of α-FeOOH nanorods, which helped to increase the surface area of the α-FeOOH@MnO2 electrode. In addition, the strip-like MnO2 nanostructures shell were well separated, providing open spaces, which ensured that both the shell and core would be fully accessible by the electrolyte. Third, the hollow interior of the urchin-like α-FeOOH core and the well dispersed strip-like MnO2 nanostructures shell can effectively buffer the volume changes that occur during the charge/discharge process, which would increase the cycling stability. Fourth, strip-like MnO2 nanostructures and α-FeOOH nanorods are intimately connected, which results in low contact resistance and forms rich and fast electronic transport pathways. Finally, both the core and shell are naturally abundant materials, which are low cost and environmentally benign. Based on these advantages, it was found that the novel α-FeOOH@MnO2 core–shell electrode materials demonstrated high specific capacitance, good rate capability and excellent cycle stability.
2 Experimental section
2.1 Synthesis of urchin-like α-FeOOH hollow microspheres
All of the reagents were analytical grade and used without further purification. Typically, 0.42 g (1.5 mmol) of FeSO4·7H2O was dissolved in 30 ml deionized water at 30 °C. Then, 0.22 g of (NH4)2S2O8 was added under stirring. The obtained transparent solution was transferred and sealed in a 50-ml Teflon-lined stainless autoclave. The autoclave was heated to 140 °C for 10 h, then cooled to room temperature. The yellowish-brown products were collected by filtration, washed with deionized water and ethanol, and dried in a vacuum at 60 °C for 12 h.
The formation reaction of α-FeOOH can be described in the following step:
2.2 Synthesis of urchin-like α-FeOOH@MnO2 CSMs
Typically, 30 mg of the as-prepared urchin-like α-FeOOH products were dispersed to 30 ml of KMnO4 solution (30 mmol/l) by ultrasonication for 20 min. Then the mixture was put into a 50-ml Teflon-lined stainless autoclave, and subsequently maintained at 160 °C for 12 h. Finally, the sample was obtained by centrifugation, washed with deionized water and ethanol, and dried in a vacuum at 60 °C for 12 h.
The formation reaction of MnO2 shell can be described in the following step:
2.3 Characterization
X-ray diffraction (XRD) measurements were performed on a Rigaku Smartlab X-ray diffractometer. Field emission scanning electron microscopy (FESEM) images were observed on a SU8200 field emission instrument with an energy dispersive X-ray spectrometer (EDS). High-resolution transmission electron microscopy (HRTEM) images were obtained using a FEI Tecnai G20 electron microscope operating at 200 kV. X-ray photoelectron spectroscopy (XPS, Kratos Amicus) was used to determine the cation oxidation states of the products. Nitrogen adsorption–desorption isotherms measurements were carried out at 77 K by a conventional volumetric technique with a Quantachrome NOVA3200e sorption analyser.
2.4 Electrochemical measurement
Typically, the obtained urchin-like α-FeOOH@MnO2 CSMs, acetylene black, and polytetrafluoroethylene (PTFE) binder (weight ratio of 80:10:10) were homogeneously blended with a few drops of ethanol in an agate mortar. Then the resulting paste was coated onto a nickel foam (1 cm2) and pressed under a pressure of 10 MPa. The used electrolyte was 2 M KOH aqueous solution. The capacitive performance of the samples was measured on a CHI 660E (Shanghai Chenhua Co. Ltd, China) electrochemical workstation. Cyclic voltammetry (CV), galvanostatic charge–discharge (GCD) performances, and electrochemical impedance spectroscopy (EIS) measurements were tested with a three-electrode cell in which Pt wire serves as the counter electrode and a saturated calomel electrode (SCE) as the reference electrode. The specific capacitance of the electrodes at different current densities was calculated using C = (I × Δt)/(m × ΔV), where C (F g−1) is the specific capacitance, I (A) is the discharge current, Δt (s) is the discharge time, ΔV is the voltage interval, and m (g) is the mass of the active material.
2.5 Fabrication of an asymmetric supercapacitor
The asymmetric SC cell (ASC) was assembled via using the urchin-like α-FeOOH@MnO2 CSMs electrode as the positive electrode and active carbon (AC) as the negative electrode in a 2 M KOH aqueous solution. The ASC electrodes were separated by a cellulose paper separator. Moreover, to obtain the best performance of the ASC, the loading mass ratio of the negative and positive electrodes was calculated to be 0.8 based on the specific capacitance values of two electrodes and their corresponding potential windows according to the following equations:
The power (P) and energy (E) densities of the ASC are calculated using the given equation:
3 Results and discussion
Figure 1a displays the typical XRD patterns of the synthesized α-FeOOH and α-FeOOH@MnO2 products. As shown in Fig. 1a, all the diffraction peaks can be indexed to orthorhombic α-FeOOH (JCPDS no. 29–0713), indicating that the synthesized product was composed of pure α-FeOOH. Compared with pure α-FeOOH, the synthesized α-FeOOH@MnO2 composite products exhibited two new diffraction peaks at 12.4° and 24.6° as shown in Fig. 1b. The two new peaks were attributed to the (001) and (002) planes of birnessite-type δ-MnO2 (JCPDS no. 80-1098), which confirmed the co-existence of α-FeOOH and δ-MnO2 in the resulting composite products.
XPS measurements were performed on the products to determine the oxidation state of the Fe and Mn elements in the α-FeOOH@MnO2 product, and the corresponding results are shown in Fig. 1(b–d). Figure 1b shows the high-resolution Fe 2p spectrum, where two peaks at around 711.2 and 724.9 eV can be attributed to Fe 2p3/2 and Fe 2p1/2 of Fe3+ ions from FeOOH [41, 42]. Also, the corresponding satellite peak of Fe 2p3/2 is located at around 718.7 eV, further confirming the presence of Fe3+ ions in the composite products [41, 42]. The high-resolution Mn 2p spectrum in Fig. 1c exhibits two peaks at 642.4 and 654.3 eV, which correspond to Mn 2p3/2 and Mn 2p1/2, [24, 26]. The gap value of the binding energies was about 12 eV, confirming the presence of Mn4+ ions from MnO2 in the composite products [24, 26]. Moreover, in the high-resolution O 1 s spectrum (Fig. 1d), three peaks at 529.5, 531.2, and 532.6 eV were assigned to the metal–oxygen bonds (Fe–O and Mn–O), metal-hydroxyl bond (Fe–OH), and adsorbed surface hydroxyl groups (–OH) [40]. These XPS results indicate that the α-FeOOH@MnO2 composite products had a mixed microstructure composition containing Fe3+, Mn4+, and O2− species.
The morphology of the prepared α-FeOOH and α-FeOOH@MnO2 products was investigated using SEM analysis. As shown in Fig. 2a, the prepared α-FeOOH products were composed of urchin-like microspheres with diameters of 1–2 μm. These microspheres were constructed from numerous nanorods that were radially aligned from their common center. Furthermore, as depicted by a broken microsphere (Fig. 2b), the core of the urchin-like microsphere was hollow.
Figure 2c shows the SEM image of the prepared α-FeOOH@MnO2 products. Similar to the α-FeOOH product, the urchin-like microsphere structure was apparent, but the diameters of the composite microspheres increased to 2–3 μm over that of the urchin-like α-FeOOH microspheres. Moreover, the enlarged SEM image of the composite material (Fig. 2d) shows that the surface of these urchin-like microspheres consisted of flexible strip-like nanostructures, which is obviously different from the nanorods that were grown radially on the surface of the urchin-like α-FeOOH microspheres. The EDS mapping images (Fig. 2e–h) in a select region from the urchin-like α-FeOOH@MnO2 microspheres indicated that the elements Fe and O were are homogeneously distributed throughout, while Mn was dominant on the surface of this select region, as confirmed by the hollow shape in this region. Therefore, it can be inferred that the strip-like MnO2 nanostructures grew on the surface of the urchin-like α-FeOOH to form a core–shell α-FeOOH@MnO2 structure. Moreover, the spectral data for the urchin-like α-FeOOH@MnO2 microspheres indicated that the atomic ratio of Mn/Fe on the surface (Fig. S1, Supporting Information) was 0.80.
TEM analysis was performed on the products to further confirm the microstructure of the urchin-like α-FeOOH@MnO2 microspheres. Figure 3a shows the obvious nature of the hollow microstructures, which was in agreement with the results of the SEM analysis. The features of core–shell microstructure can be identified by the significant contrast between the core and shell. The enlarged TEM image (Fig. 3b, c) shows that the shell was composed of strip-like nanostructures with widths of 10–20 nm. The corresponding HRTEM image (Fig. 3d) of the shell shows clear lattice spacings of 0.69 nm, which reflected the interplanar distance of the (001) plane of the MnO2. This further confirmed that the shell was composed of a MnO2 crystal phase, which agreed well with the XRD patterns presented in Fig. 1.
Figure 4a, b show the nitrogen adsorption–desorption isotherms and the corresponding pore size distribution curves of the prepared urchin-like α-FeOOH and α-FeOOH@MnO2 products. Two pairs of isotherms can be classified as type IV with characteristic hysteresis loops at around P/P0 of 0.6-1.0, suggesting the existence of mesopores in the α-FeOOH and α-FeOOH@MnO2 composite products. The corresponding Brunauer–Emmett–Teller (BET) specific areas calculated to be 40.1 and 76.3 m2 g−1. Therefore, the strip-like MnO2 nanostructures grown on the α-FeOOH cores significantly increased the surface area of the α-FeOOH@MnO2 composite products. As a result, it can be expected that the electrochemical performance of the α-FeOOH@MnO2 products will be superior to the α-FeOOH as a result of the enhanced contact area between the electrolyte and electrode. Moreover, the Barrett–Joyner–Halenda (BJH) pore size distribution curves from the adsorption branches in the insets in Fig. 4a, b show that the BJH pore sizes of the α-FeOOH and α-FeOOH@MnO2 composite products were centered at 16.1 and 11.3 nm.
The electrochemical performance of the urchin-like α-FeOOH and α-FeOOH@MnO2 products when employed as electrode materials was evaluated and compared in a three-electrode system using 2 M KOH aqueous electrolyte. Figure 5a shows the CV curves of the urchin-like α-FeOOH@MnO2 electrode at various scan rates of 10–50 mV s−1. Well-fined redox peaks in a potential window of 0-0.5 V (vs. SCE) were clearly displayed for the two electrodes, indicating their faradaic redox behavior. The redox reactions result from the reversible conversion of FeOOH/FeO [37] and MnO2/MnOOK [6, 43] in KOH aqueous solution. Figure 5b shows the comparative CV curves of the urchin-like α-FeOOH@MnO2 and the pristine urchin-like α-FeOOH electrodes at a scan rate of 50 mV s−1. The current density and area of the CV curve of the urchin-like α-FeOOH@MnO2 electrode were significantly larger than the pristine urchin-like α-FeOOH electrode, meaning that the α-FeOOH@MnO2 electrode possessed a higher specific capacitance than the unmodified α-FeOOH electrode. Similar results have also been reported for the superior electrochemical performances of core–shell Co3O4@MnO2 [23], CuO@MnO2 [24], NiO@MnO2 [25], and NiCo2O4@MnO2 [26] composites electrodes used in SCs. Figure 5c displays the GCD curves of the urchin-like α-FeOOH@MnO2 electrodes over a potential range of 0–0.45 V at a current density of 1–10 A g−1. The GCD curve of the pristine α-FeOOH electrode is also presented in Fig. S2 (see Supporting Information). From these results, it can be seen that both GCD curves exhibited obvious voltage plateaus, which further confirmed the good electrochemical capacitive behavior of the faradaic redox reaction. The corresponding specific capacitance was calculated and is presented in Fig. 5d. As shown, the urchin-like α-FeOOH@MnO2 electrode exhibited more capacitance than the pristine urchin-like α-FeOOH electrode at all current densities. This result is consistent with the analysis of the CV results. At a current density of 1 A g−1, the specific capacitance of the urchin-like α-FeOOH@MnO2 and pristine α-FeOOH electrodes were calculated as 597 and 232 F g−1. When the current density was increased to 10 A g−1, the corresponding capacity retention was calculated to be 74.2% for the urchin-like α-FeOOH@MnO2 electrode and 60.0% for the pristine α-FeOOH electrode, indicating that the urchin-like α-FeOOH@MnO2 electrode also possessed better rate capability than the pristine urchin-like α-FeOOH electrode. Moreover, the cycling stability of the two electrodes was also evaluated by GCD at a current density of 1 A g−1 over 2000 cycles as shown in Fig. 5e. It can be seen that after 2000 cycles, the urchin-like α-FeOOH@MnO2 electrode exhibited a capacitance retention of 97.1%, which was higher than 93.2% of the pristine urchin-like α-FeOOH electrode. Also, by comparison, the electrochemical performance of the as-prepared α-FeOOH@MnO2 electrode in this reported work was also superior to that reported for single or core–shell transition metal oxides or hydroxides (Table 1 in Supporting Information).
The enhanced specific capacitance, rate capability, and cycling stability of the urchin-like α-FeOOH@MnO2 electrode can be attributed to the features of its core–shell heterostructure. Specifically, first, the formation of CSHs contributes to increased specific area, which was confirmed by the BET surface area analysis. So, greater contact area with the electrolyte can be obtained, resulting in an enhanced specific capacitance. Second, the 1D nanostructures of both the core and shell offer the advantages of a high aspect ratio and directional electron pathways compared with other nanostructures. This shortens the diffusion and migration pathways which facilitates fast transport of ions and electrons. These features are of great significance in the enhancement of the rate capability of the urchin-like α-FeOOH@MnO2 electrode. Third, the well dispersed strip-like MnO2 shell can prevent the urchin-like α-FeOOH cores from agglomerating and the hollow interiors of the α-FeOOH cores can also effectively accommodate the volume changes that occur during the charge–discharge process. Consequently, good cycling stability can be obtained.
The improved electrochemical performance of the urchin-like α-FeOOH@MnO2 electrode was further elucidated using electrochemical impedance spectroscopy (EIS). As shown in Fig. 5f (the inset is the equivalent circuit diagram), the shapes of the Nyquist plots for the two electrodes consisted of one semicircle in the high-frequency region followed by one straight sloping line in the low-frequency region. The semicircle of the Nyquist plots is related to the Faradic reactions and its diameter corresponds to the interfacial charge transfer resistance (Rct). The straight sloping line in the low-frequency region is associated with the diffusion resistance (Warburg impendence, W) of the electrolyte into the interior part of the electrode. At low frequency, both the urchin-like α-FeOOH@MnO2 electrode and the pristine urchin-like α-FeOOH electrode displayed a high slope in the line, which corresponds to facile and fast diffusion of electrolyte ions onto the surface of the electrodes. However, in the high-frequency region, the α-FeOOH@MnO2 electrode exhibited a much smaller semicircle than the unmodified α-FeOOH electrode, which indicated improved ion and electron transport between the electrolyte and the electrode in the former. These results imply that facile ion diffusion as well as fast electron transport was responsible for improving the electrochemical performance of the urchin-like α-FeOOH@MnO2 electrode.
To further explore the practical application of the urchin-like α-FeOOH@MnO2 electrodes in SCs, an ASC device was assembled using the urchin-like α-FeOOH@MnO2 and AC as the positive and negative electrodes, as shown in Fig. 6a. The active mass of the α-FeOOH@MnO2 core–shell material was 2.0 mg and the AC material weighed 1.6 mg. The ASC was subjected to CV analysis at a scan rate of 10 mV s−1 to determine the potential window of the ASC. As shown in Fig. 6b, the ASC had an operation voltage of 1.6 V. The CV curves in Fig. 6c of the ASC measured within various potential windows further confirmed that the potential window of the ASC was 0–1.6 V. Fig. 6d shows the curves of the ASC at different scan rates of 10–50 mV s−1 in a potential window of 0–1.6 V. All of these CV curves exhibited a quasi-rectangular shape with broad redox peaks, exhibiting a combination of both pseudocapacitive and dielectric EDLC behavior in the ASC device. Also, no clear changes were seen in the curves as the scan rate was increased suggesting good rate capability in the ASC device. Figure 6e shows that the GCD curves of the ASC were different at various current densities which corresponded to the specific capacitance data presented in Fig. 6 f. The specific capacitance of the ASC was 96.3 F g−1 at a current density of 1 A g−1 and remained at 69.4 F g−1 with a retention of 72% when the current density was enhanced to 10 A g−1. The cycling stability of the ASC was also measured at 3 A g−1 for 2000 cycles. As shown in Fig. 6g, 94.2% of the initial capacitance remained. Figure 6h shows the Ragone plots of the ASC. The ASC exhibited a maximum energy density of 34.2 W h kg−1 at a power density of 815 W kg−1. It delivered an energy density of 24.7 W h kg−1 at a power density of 7800 W kg−1. The maximum energy density of the ASC was also significantly higher than or close to that of other reported ASCs such as MnO2 nanotubes//AG (22.6 W h kg−1 at 225.3 W kg−1) [7], CNFs/MnO2//AC (20.3 W h kg−1 at 485 W kg−1) [44], Co3O4@MnO2 nanowires//MEGO (17.7 W h kg−1 at about 600 W kg−1) [23], CuO@MnO2 nanostructures//MEGO (22.1 W h kg−1 at about 260 W kg−1) [24], NiO@MnO2 nanosheets//AC (30.6 W h kg−1 at 400 W kg−1) [25], NiCo2O4@MnO2 nanowires//AC (35 W h kg−1 at 163 W kg−1) [26], and MnO2@Fe2O3 nanospindles//AC (43.8 W h kg−1 at 110 W kg−1) [27]. Therefore, the above results confirm the potential of the urchin-like α-FeOOH@MnO2//AC ASC in practical applications for SC energy storage.
4 Conclusions
In summary, we have successfully synthesized the urchin-like α-FeOOH@MnO2 CSMs via a facile two-step hydrothermal method, in which strip-like MnO2 nanostructures are grown on the surface of urchin-like α-FeOOH hollow microspheres to form the CSHs. The as-synthesized core–shell α-FeOOH@MnO2 heterostructures as an electrode for SC demonstrated higher specific capacitance, rate capability, and cycling stability than the pristine urchin-like α-FeOOH hollow microspheres electrode. Such excellent capacitive behavior can be ascribed to the synergetic effects and multi-functionalities from both MnO2 shell and urchin-like α-FeOOH hollow cores. Besides, the as-fabricated α-FeOOH@MnO2//AC ASC also exhibits a high energy density and power density. Our results suggest that such α-FeOOH@MnO2 heterostructures are promising for high-performance SC, and our work also provides a rational design and facile synthesis strategy toward achieving advanced electrode materials with superior electrochemical performance for SCs.
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Acknowledgements
The authors gratefully acknowledge the financial supports from the National Natural Science Foundation of China (Grant Nos. 21206025 and 51405131) and the Natural Science Foundation of Hebei Province (Grant Nos. B2013402008 and E2015402088).
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Lv, Y., Che, H., Liu, A. et al. Urchin-like α-FeOOH@MnO2 core–shell hollow microspheres for high-performance supercapacitor electrode. J Appl Electrochem 47, 433–444 (2017). https://doi.org/10.1007/s10800-017-1051-8
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DOI: https://doi.org/10.1007/s10800-017-1051-8