Introduction

As a result of recent population growth, the world's population is currently 7.7 billion and is expected to rise to 8.5 million by 2030 or 9.7 billion in 2050 (World population prospects 2019). As a consequence of this, our necessities are expanding. According to the International Energy Agency (IEA 2023), around USD 2.8 trillion will be invested in energy in 2023. More than USD 1.7 trillion is going to clean energy, including renewable power, nuclear, grids, storage, low-emission fuels, efficiency improvements, and end-use renewables and electrification. To cope with these immense requirements of energy with zero carbon footprint on the environment, institutions are aiding the transition to a sustainable energy paradigm. Renewable technologies are gaining importance throughout this circumstance. The photovoltaic system is essential in this because it has global accessibility, simplicity of use, cheap maintenance and financing costs, increased efficiency, and durability. One of the most important advantages of this system is the LCOE (levelized cost of energy) is reduced (Victoria et al. 2021). According to the IEA, solar PV generation is the second largest of all renewable technologies in 2021 after wind as it increased by a record 179  TWh (up 22%) in 2021 to exceed 1000  TWh. However, agri-food production is no longer feasible on the vast areas of land set aside for grid-connected PV facilities. The probability of meeting that increasing food requirement brought on by population growth is negatively affected by such a reality, especially in areas having limited land and exponential growth of population (Weselek et al. 2019). The first obstacle is the requirement of land because 20,000 m2 (or roughly five acres or two hectares) of land is required to build a 1.0 MW solar PV power plant per National Renewable Energy Laboratory (NREL 2013). The agricultural industry offers a lot of space for solar energy use. Farm irrigation, building cold storage facilities in remote areas, and other uses of extra electricity generated from agrivoltaic (AV) systems can help farmers make more money. As a result, capturing solar energy on a farmer's field can be compared to harvesting a different crop and can function as some sort of insurance even if it does not rain. It can also guarantee optimal land utilization which makes the AV system a novel and game changer for future needs.

The AV system is a combination of PV and agricultural output on the same piece of land to address this issue. Since SPV plants are often ground-mounted, not all types of crops can be grown underneath them and also cannot be used for farming activities that can be carried out by machinery. After noticing these issues, the height of AV has been taken as 3 m in this proposed work. Numerous studies have been conducted in this area of elevated AV, but they typically use solar panels with half or full densities, which always create harsh shadows in the same location which block photosynthesis. In response to this issue, in this proposed work researchers designed elevated AV systems in the chessboard pattern so that shadows do not stay in one place for a long period of time and move continuously throughout the day to make it possible for agriculture to take place underneath them. Goetzberger and Zastrow first put forth this idea in 1982 (Goetzberger et al. 1982). Nevertheless, this takes three decades before it will be deployed in test AV plants. Since then, a series of researches have evaluated the performance of AV facilities from an agriculture and power perspective. But the fact is that there are not enough economic or research facilities (Agostini et al. 2021; Irie et al.2019; Leon et al. 2018).

The productivity of the land and farm revenue can both be increased at the same time by achieving sufficient power yields (Marrou et al. 2013c; Schindele et al. 2020; Trommsdorff et al. 2021). The impact on microclimatic conditions and crop yield is a significant consideration when considering the viability of AV use in agricultural systems. The effects of microclimatic variances under AV on agricultural yields are currently unknown because there are almost no references to them in the scientific literature (Weselek et al. 2019). The majority of AV system studies to date have centered on simulations and modeling (Amaducci et al. 2018), while actual data from actual field experiments are still hard yet to come. (Marrou et al. 2013a, b, c; Weselek et al. 2021).

Depending on the intensity and timing of the shade application, grain production decreases of up to 50% have been seen for winter wheat (Artru et al. 2017; Dufour et al. 2013). However, researchers also found that wheat grain yields increased under light shading circumstances (Li et al. 2010). Similar findings have been seen for potatoes, where greater shading reduced tuber quantity and total tuber yields (Schulz et al. 2019). However, shade has been found to increase potato tuber yields in areas with strong sun radiation when used at particular developmental phases or times of day (Kuruppuarachchi 1990).

Forage crops have more varied yield responses to shade, showing both yield gains and decreases, demonstrating the importance of the examined species and climatic location (Pang et al. 2017). The transferability of the results to AV is constrained because the majority of these studies apply shade utilizing netting constructions, which would produce different shading patterns and microclimatic heterogeneities (Weselek et al. 2019).

AV system crop yields have been lower than the control. This happened as a result of how shade affected agricultural yields. Crop yield is impacted by shading, notably crop weight. Therefore, the quantity of light intensity for the plants grown under the panels might be improved by reducing the number of solar panels installed in the planted area. Researchers observed that crop output has been still lower than the control despite the usage of a low-density PV setup (Jing et al. 2022). This problem might be resolved with the use of a solar tracking system. Despite the solar tracking system being used to improve the amount of light shining under the solar panels, the research discovered that it had lower yields than the control. The solar tracking system, fixed system, and control system all experienced similar growth rates. As a result, even though the planting process has been constant, the harvesting time may change based on whether solar panels are present. The study found that there has been no appreciable change in crop yield quality, even though crop production varied between AV systems and open field farming (Moon and Ku 2022).

In relation to India to determine the techno-economic viability of an AV system, some study has been done. The result shows enhanced energy and food production. The LER has been 1.73 and the Payback period has been 9.49 years for turmeric crops (Giri et al. 2022a). The researchers also conducted a second study to create an AV system to maximize land utilization for the production of clean energy and food. Three distinct kinds of design approaches have been shown in the study to provide an effective system. The optimum system is determined to be a double-row array design capacity of a 6 kWp AV system with an average yearly income of 2308.9 USD, a land equivalent ratio of 1.42, and a payback period of up to 7.6 years, respectively (Giri et al. 2022b). In Odisha, India, more study is conducted on the topic of access to solar energy for livelihood security. To improve the security of people's livelihoods, a few significant off-grid technologies, such as photovoltaic lighting systems and water pumps, have been constructed and put into place in Odisha's urban and rural areas. A 20 Wp polycrystalline solar panel powers a 12 V 10 Ah Li-ion battery in 6–7 sunny hours, allowing the small solar street light to run a 12 V 9 W LED light for up to 10 h every day (Giri et al. 2023). In Gujarat, India, additional research has been conducted to determine the amount of electricity generated by a photovoltaic system. A 7.2 kW power plant in that research produces 10,104.77 kWh of energy with an efficiency of 12.07% (Patel et al 2023). To accomplish the Smart Shift from Photovoltaic to AV Systems for Land-Use Footprint, further work is being done in India. The goal of the government is to increase the number of AV systems in the vast dry plains, as stated in this report. An AV farmer may serve the consumers for 5 INR/kWh and sell the agricultural harvest in parallel with current energy tariffs. Installing a techno-ecological AV system on farmers' property may optimize electricity generation, water gathered for irrigation, and crop output ratio (Giri et al. 2021).

The results of recent field studies conducted by different countries under an AV system are shown in Table 1. Field testing is required to get trustworthy data about the impact of AV technology on agricultural productivity. To evaluate the technology under practical conditions, the proposed work has been carried out at the Junagadh Agricultural University, Gujarat, India. The proposed study aims to determine the effects of an AV facility on agricultural productivity, microclimate conditions, and techno-economic performance. Agrivoltaics seems to be a reasonable plan in this scenario for increasing electrical independence from the burning of fossil fuel achieving self-sufficiency, and contributing to the UN Sustainable Development Goals. Researchers are examining its techno-economic performance concurrently with crop growing to ensure farmers' revenue through the production of electricity free of carbon emissions.

Table 1 The crop yield of recent field studies and AV conditions by different countries

Material and methods

The proposed research work has conducted studies on the cultivation of the tomato (Lycopersicon esculentum L.) crop under a specially constructed SPV (solar photovoltaic) power plant (AV) from September 11, 2017 to February 28, 2018, at the College of Agriculture Engineering and technology, Junagadh agricultural university, Junagadh (21.5 N, 70.1 E). In Junagadh, there are two different seasons: a dry season from October to May and a wet season from June to September. The city has a tropical wet and dry climate that borders on a hot semiarid environment. The Arabian Sea and the Gulf of Cambay are close together, which has an impact on the climate. Summertime temperatures range from 28 to 38 °C (82 to 100 °F), with 5.5 to 8.0 kWh/m2/day of typical solar radiation. They fluctuate between 50 and 77 °F (or 10 and 25 °C) throughout the winter. It experiences 1000 to 1200 mm of rainfall annually, most of which occurs during monsoon (June–August) season.

The experimental SPV power plant structure, originally previously designed and installed at the Department of Renewable Energy Engineering, has been considered for this study. To ease complex farming operations under AV structure through farm machinery like tractors, the height of the structure has been set at 3 m. The tilt angle of solar panels has been computed as per the latitude angle of the experimental location. Generally, there are two types of solar panel configuration in AV structure: half density and full density. The full-density solar panel configuration AV structure hurts crop cultivation due to the harsh shadow on the ground. (Sekiyama and Nagashima 2019). Keep in mind the shadow problem in the proposed work researchers considered half-density solar panel configuration AV structure. Half-density solar panels have less effect of shadow on crop production as compared to full-density solar panels. Half-density solar panel chessboard-type structure has been selected for design because the crop under the AV structure received consistent solar radiation the whole day due to the continuous movement of the shadow of solar panels on the ground. The chessboard-type configuration creates a shadow that has been moving continuously throughout the day, hence is no place under the structure where the complete darkness. This chessboard panel helps to maintain the solar radiation consistently to all the plants under it so, chessboard-type configuration is selected for the design and development of the structure. Table 2 contains detailed specifications of solar photovoltaic power plants. This SPV power plant occupied 153.88 m2 area for 7.2 kW capacity, i.e., 0.047 kW/m2. The SPV power plant has been created to minimize crop shadowing effects and maintain a level of land use with the traditional SPV power plant design, so that the quantity of energy produced per unit of land area remains unchanged. Specifications of materials used for the above-mentioned SPV power plant are presented in Table 3.

Table 2 Specifications of SPV power plant
Table 3 Specifications of materials used for SPV power plant

The SPV panels have been shown as a dark-colored box. Each row of the SPV plant had 12 panels (each with a 150 W output capacity) positioned in the south-facing direction. The lowest end of the panels has been at 3.50 m above ground level. A total of 48 panels have been installed in four rows with a 1.36 m space between each row. A 1.36-m corridor has been provided in the center of the steel-framed building for convenient inspection and observation of the crop grown underneath the SPV power plant. The specification of solar panels is listed in Table 4. The top, side, front, isometric view, and photographic view of the AV structure are shown in Fig. 1.

Table 4 Specifications of solar panel
Fig. 1
figure 1

Top, side, front, isometric view, and photographic view of AV structure

The International Energy Agency analyzed the SPV power plant's performance (IEA). For the performance analysis of the SPV power plant, the following performance metrics have been taken into account. (Sharma and Chandel 2013). A schematic diagram of SPV power plant output is shown in Fig. 2. To store electricity, batteries have been employed in an AV system with a 7.5 kVA hybrid inverter. Although the initial cost may be higher, it can offer backup power for agricultural irrigation and other electrical tasks in the event of a power outage. When there is no sunlight (due to monsoon) or a collapse in the wiring or solar panels, this 7.5 kVA hybrid inverter can charge the batteries using AC power; otherwise, DC is utilized to charge the batteries.

Fig. 2
figure 2

Schematic diagram of SPV power plant output

Energy generated from the solar panel can be calculated using Eq. 1.

$${\text{P}} = VI$$
(1)

where P = Power generated by solar panel (Watt), V = Output voltage of solar panel (V), I = Output current of solar panel (A)

The total daily (EAC,d) and monthly (EAC,m) energy generated by the PV system has been calculated by Eq. 2.

$$E_{{\left( {{\text{AC}},{\text{d}}} \right)}} \; = \;\mathop \sum \limits_{{{\text{t}} = 1}}^{24} E_{{\left( {{\text{AC}},{\text{t}}} \right)}} E_{{\left( {{\text{AC}},{\text{m}}} \right)}} \; = \;\mathop \sum \limits_{{{\text{d}} = 1}}^{{\text{n}}} E_{{\left( {{\text{AC}},{\text{d}}} \right)}}$$
(2)

where n = Number of days in the month, \(E_{{\left( {{\text{AC}},{\text{t}}} \right)}}\) = Total hourly AC energy output (kW h), \(E_{{\left( {{\text{AC}},{\text{d}}} \right)}}\) = Total daily AC energy output (kW h), \(E_{{\left( {{\text{AC}},{\text{m}}} \right)}}\) = Total monthly AC energy output (kW h).

The instantaneous energy output is obtained by measuring the energy generated by the PV system after the DC/AC inverter for 30 min intervals.

The final yield is defined as the total AC energy generated by the PV system for a defined period (day, month or year) divided by the rated output power of the installed PV system and is given by Eq. 3.

$$Y_{{\text{F}}} \; = \;\frac{{E_{{{\text{AC}}}} }}{{P_{{{\text{PV}},{\text{Rated}}}} }}$$
(3)

where YF = Final yield (kW h/kWp), \(E_{{\text{AC }}}\) = AC energy output (kWh), \(P_{{{\text{PV}},{\text{Rated}}}}\) = Rated output power (kW).

The reference yield is defined as the ratio of total in-plane solar insolation Ht (kWh/m2) to the reference irradiance G (1 kW/m2). This parameter represents an equal number of hours at the reference irradiance and is given by Eq. 4.

$$Y_{{\text{R}}} \; = \;\frac{{H_{t} \left( {{\text{kWh}}/{\text{m}}^{2} } \right)}}{{G\left( {{\text{kW}}/{\text{m}}^{2} } \right)}}$$
(4)

where YR = Reference yield (kW h/kWp), Ht = Total in-plane solar insolation (kW h/m2), G = Reference irradiance (kW/m2).

The performance ratio is defined as the ratio of the final yield (YF) to the reference yield (YR). It represents the total losses in the system when converting the DC rating to AC output. Therefore, the PR can be expressed as Eq. 5.

$${\text{PR }}\left( \% \right)\; = \;\frac{{Y_{{\text{F}}} }}{{Y_{{\text{R}}} }}\; \times \;100$$
(5)

where YF = final yield (kW h/kWp), YR = Reference yield (kW h/kWp).

The capacity factor (CF) is defined as the ratio of the actual annual energy output (\(E_{{{\text{AC}},{\text{a}}}}\)) of the PV system to the amount of energy the PV system would generate if it operates at full rated power (PV, rated) for 24 h per day for a year and is given as Eq. 6.:

$${\text{CF}}\; = \;\frac{{E_{{{\text{AC}},{\text{a}}}} }}{{P_{{{\text{PV}},{\text{a }}}} \; \times \;8760}}\; \times \;{1}00$$
(6)

where CF = Capacity factor (%), \(E_{{\left( {{\text{AC}},{\text{a}}} \right)}}\) = Total annual AC energy output (kW h), \(P_{{{\text{PV}},{\text{a}}}}\) = Total amount of energy generated at full rated power (kW h), Monthly system efficiency can be calculated by Eq. 7. The module size is 1480 mm × 670 mm and there are a total of 48 panels in the AV structure. So, \(A_{{\text{m}}}\) is taken as 47.86 m2 for 12 panels.

$$\eta_{{{\text{sys}},{\text{m}}}} = \frac{{E_{{{\text{AC}},{\text{m}}}} }}{{H_{{\text{t}}} \; \times \; A_{{\text{m}}} }}\; \times \;{ 1}00$$
(7)

where ɳsys,m = Monthly system efficiency (%), \(E_{{\left( {{\text{AC}},{\text{m}}} \right)}}\) = Total monthly AC energy output (kW h), Ht = Total in-plane solar insolation (kW h/m2), \({\text{A}}_{{\text{m}}}\) = Total area (m2).

Performance parameters described above have been evaluated from the measured power generation data of the installed SPV power plant during the total experimental period.

The land equivalent ratio (LER) is a productivity indicator of the land that is used to determine the worth of mixed cropping systems. (Dupraz et al. 2011) An AV system's LER is described as Eq. 8.

$${\text{LER}}\;{ = }\;{\raise0.7ex\hbox{${Y_{{\text{cropin AV}}} }$} \!\mathord{\left/ {\vphantom {{Y_{{\text{cropin AV}}} } {Y_{{{\text{monocrop}}}} }}}\right.\kern-0pt} \!\lower0.7ex\hbox{${Y_{{{\text{monocrop}}}} }$}} + { }{\raise0.7ex\hbox{${Y_{{\text{electricity AV}}} }$} \!\mathord{\left/ {\vphantom {{Y_{{\text{electricity AV}}} } {Y_{{\text{electricity PV}}} }}}\right.\kern-0pt} \!\lower0.7ex\hbox{${Y_{{\text{electricity PV}}} }$}}$$
(8)

where \(Y_{{\text{cropin AV}}}\) = Total crop yield from AV system (kg), \(Y_{{{\text{monocrop}}}}\) = Total monocrop yield (kg), \(Y_{{\text{electricity AV}}}\) = Total electricity generation from AV system (kWh), \(Y_{{\text{electricity PV }}}\) = Total electricity generation from the conventional photovoltaic system (kWh).

Tomatoes have been chosen for production in this proposed study because they are a shade-tolerant crop. Building an AV system in India and evaluating its techno-economic feasibility to attain the highest benefit–cost ratio and shortest payback period is the main objective of the research. To fulfill the objective of the work, researchers chose four different land treatments like silver-black mulch in a raised bed (25 mm), a raised bed without mulch, a flat bed with drip irrigation and control, and a flatbed without a leak. This proposed work has a pole-mounted structure and these poles pose a barrier to the uniform flow of water over the field, so researchers did not opt for sprinkler watering system treatment.

The experimental study included eight treatment combinations and had been set up using a split-plot design with four replications. Table 5 shows that two different types of environments and four different types of land treatments have been selected for the study. Fertilizer is given in the recommended dosage.

Table 5 Treatment combinations
  1. (A)

    Primary Factor:

    1. 1.

      AV crop cultivation (S1)

    2. 2.

      Open field crop cultivation (S0)

  2. (B)

    Land treatment measures.

    • Silver-black mulch in a raised bed (25 mm) (T1)

    • A raised bed devoid of mulch (T2)

    • A flat bed with drip irrigation (T3)

    • Control, using a flatbed without a leak (T4)

  3. (C)

    No. of Replications: 4 (R1 to R4).

  4. (D)

    Total No. of observations: 32.

For this investigation, a split-plot experimental design has been adopted. Figure 3 displays the precise experimental design of multiple treatments and replication plots.

Fig. 3
figure 3

Crop plantation layout in each environment

Details of crop cultivation.

  1. (a)

    Variety: Gujarat Tomato-1 (GT-1)

  2. (b)

    Season: pre-winter and winter

  3. (c)

    Date of sowing the Tomato seeds: 06/08/2017

  4. (d)

    Date of Transplanting: 06/09/2017

  5. (e)

    Bed spacing: 1.40 top width: 0.65 bottom width: 0.70 m, height: 0.20 m

  6. (f)

    Plant spacing on a bed (PP × RR): 0.45 m × 0.60 m

  7. (g)

    No. of rows per bed: 2 (Zig-Zag)

  8. (h)

    Plot size: 1.40 m × 4.10 m

The AV structure's life has been estimated to be 25 years. (Sodhi et al. 2022) The drip has been estimated to have a 10-year lifespan. The interest rate has been taken as a 9% on capital investments (Sharma et al. 2016). For an SPV power plant, the maintenance cost percentage is 2%, while it is 5% for the drip irrigation system.

Environmental parameters: Measurements of the various environmental variables, such as solar air temperature, relative humidity, and solar radiation, have been made during the study period at intervals of two hours and analyzed from 0:00 to 24:00 h. Instruments used for the measurement of different parameters are enlisted below with specifications:

  1. 1.

    Hobo data logger fixed at five feet above the ground for measurement of air temperature, RH and Light intensity with least count of 0.001˚C, 0.001%, 0.1 lx accordingly.

  2. 2.

    Solari meter for measurement of solar radiation having the least count of 1.0 W/m2.

Economic indicators: The production cost of the AV system has been calculated using the following Eq. 9.

Production cost:

$${\text{PC }} = {\text{ FC }} + {\text{ MC }}{-}{\text{ SSV}}$$
(9)

where FC = Fixed cost (INR/area), MC = Maintenance cost (INR/area), OC = Operational cost (INR/area), SSV = Seasonal salvage value (INR/area).

The fixed cost of the AV system has been calculated using formulae 10.

$${\text{FC}} = {\text{AC}}$$
(10)

Here,

$${\text{AC}} = {\text{ CRF}}_{{{\text{AVI}}}} \times {\text{CI}}_{{{\text{AVI}}}}$$
$${\text{CRF }}\;{ = }\;\frac{{i\left( {i + 1} \right)^{{\text{n}}} }}{{\left( {i + 1} \right)^{{\text{n}}} - 1}}$$
$${\text{CRF}}_{{{\text{AV}}}} \; = \;\frac{{0.09{ }\left( {0.09 + 1} \right)^{25} }}{{\left( {0.09 + 1} \right)^{25} - 1}} = \, 0.{1}0{2}$$

where AC = Annual cost, CRF = Capital recovery factor, CI = Capital investment, n = Life of AV structure (25 years), i = Rate of interest (9% on CI for AV structure).

The maintenance cost of the AV structure during crop season has been considered as 2% of the fixed cost of the AV structure. The maintenance cost of the AV structure has been calculated using Eq. 11. The seasonal salvage value of the AV structure has been calculated separately by using Eq. 12.

Maintenance cost of AV structure.

$${\text{MC}}_{{{\text{AV}}}} \, = \,0.0{2}\, \times \,{\text{FC}}$$
(11)
$${\text{SSV}} = {\text{ ASV}}$$
(12)

Here, \({\text{ASV}} = {\text{ SFF}}_{{{\text{AV}}}} { } \times {\text{ SV}}_{{{\text{AV}}}}\)

$${\text{SSF}}_{{{\text{AV}}}} = { }\frac{1}{{\left[ {\left( {i{ } + 1} \right)^{{\text{n}}} { } - 1} \right]}}$$
$${\text{SV}}_{{{\text{AV}}}} = \, 0.{25 } \times {\text{ FC}}$$

where ASV = Annual salvage value, SFF = Salvage fund factor, SV = Salvage value (AV structure = 0.25 × CIAV).

The gross revenue has been calculated based on the prevailing average market price of the product and total production obtained per unit area. The benefit–cost ratio is obtained when the present worth of the benefit has been divided by the present worth of the cost. This ratio is a measure of the project's worth to accept a project for a benefit–cost ratio of 1 or greater. BCR has been calculated using Eq. 13.

$${\text{Benefit}} - {\text{Cost Ratio }} = \frac{{\sum\limits_{t = 1}^{t = n} {B_{t} } }}{{\sum\limits_{t = 1}^{t = n} {C_{t} } }}$$
(13)

where B = Total benefit (INR), C = Total cost (INR).

The payback period of the AV system has been calculated from the ratio of the total cost of structure to the profitable electricity cum crop production from it. The payback period has been calculated using Eq. 14.

$${\text{Payback period }}\left( {{\text{yr}}} \right) \, = \frac{{{\text{Capital Investment }}\left( {{\text{INR}}} \right)}}{{{\text{Net Profit }}\left( {{\text{INR}}/{\text{yr}}} \right)}}$$
(14)

Results & discussion

The average temperature inside an agricultural photovoltaic system stays up to two degrees lower than that of an open field during the day, and vice versa at night as shown in Fig. 4. Similarly relative humidity has been found 8 to 10% higher in AV systems during the experimental period as shown in Fig. 5. The reduction in monthly average highest solar radiation under AV structure of shadow area for September has been observed about 55.12%, whereas for October, November, December, January, and February, it has been 77.20%, 77.11%, 75.66%, 76.52%, and 77.38% respectively as shown in Fig. 6. Monthly average solar radiation in the open field is shown in Fig. 7.

Fig. 4
figure 4

Weekly hourly average temperature (˚C) for different months

Fig. 5
figure 5

Weekly hourly average RH (%) for different months

Fig. 6
figure 6

Weekly hourly average Solar Radiation (W/m2) for different months

Fig. 7
figure 7

Monthly available solar radiation in open field throughout year

Figure 8 depicts an image of the shadow cast by PV panels in an AV system at 9:00, 12:00, 15:00, and 18:00. The crop beneath the AV construction received consistent sunlight throughout the day, as seen by the continuous movement of the shadow cast by the solar panels on the ground because it is designed in the manner of chessboard. The morning shadow cast by panels does not stay in the same spot at noon or night. Similar to how morning and noontime shadows of panels change location, evening shadows do not.

Fig. 8
figure 8

Movement of shadow over the day during crop growth

The total amount of energy produced has been expressed in kWh and measured using Eq. 1. Figure 9 displays the monthly energy output determined for the experimental period. The entire energy output for the year 2017–18 (Sept. 17-0ct.18) is measured by Eq. 2. A total of 12,667.15 kWh of energy is generated from the 7.2 kW solar power plant. The energy generation has been higher in summer as compared to other seasons due to high solar radiation in the summer season.

Fig. 9
figure 9

Monthly energy generation for September 2017 to August 2018 from AV structure

The proposed cultivation period has been completed in 165 days. For statistical analysis of crop parameters, a two-factor completely randomized design has been used in the proposed experiment. The performance ratio is the ratio of the final yield (YF) to the reference yield (YR). The full system's losses are represented when converting a DC rating to an AC output. PR typically ranges from 0.6 to 0.8, depending on the region, amount of sun exposure, and weather. This investigation's results for the performance ratio, capacity factor, and system efficiency have been strikingly similar to those of previous research (Sharma and Chandel 2013) as shown in Table 6. The average system efficiency during the experimental period, i.e., September’17 to August’18 has been found as 11.22%. All the performance parameters have been calculated using Eqs. 3, 4, 5, 6, 7.

Table 6 Final yield, irradiation, and reference yield for September 2017 to August 2018

Two factorial completely randomized design (FCRD) is used to evaluate the effect of different environments and treatments on crop parameters. For various treatment combinations, the total crop yield from each treatment and the crop yield per unit area are shown in Table 7.

Table 7 Tomato crop yield from each harvest

The findings presented in Table 8 demonstrated that the environment had a significant impact on the quantity of fruits produced per plant. Due to various treatments, there have been noticeable changes in the amount of fruits per plant. The impact of various treatments and the environment on the quantity of fruits produced by a plant has been determined to be nonsignificant.

Table 8 Statistical performance of tomato crop

The findings in Table 8 showed that the environment had a significant effect on each fruit's weight. Due to various treatments, as shown in Table 8, there have been significant weight disparities between each fruit. It has been found that there has been no appreciable interaction between the various treatments and settings on the weight of the fruit. The findings in Table 8 showed that the environment had a significant impact on fruit diameter. Due to various treatments, as shown in Table 8, there have been noticeable changes in the diameter of the fruit. The effects of various treatments and environments combined on fruit diameter have been determined to be insignificant.

The findings in Table 8 showed that the environment had a considerable impact on crop productivity. Because of the various treatments described in 8, there have been noticeable variances in the weight of the fruits per plant. It has been discovered that the interactions between various treatments and environments had no meaningful impact on crop yield.

The morphological parameter of the tomato crop in terms of height growth day after transplanting (DAT) in different treatments is given in Fig. 10. The crop yield under AV structure has been observed to be higher than open field cultivation by 15.09% for T1, 11.95% for T2, 9.54% for T3, and 6.98% for T4 treatment. The findings have been obtained in close agreement with previous research (Abhivyakti et al. 2016). The chessboard pattern-type design of solar power plant permits enough solar radiation under it for good crop cultivation and also behaves as a partial barrier to the harmful direct UV radiation for the crop which has positively reflected on the vegetative and yield parameters. Consequently, the use of chessboard pattern-type solar photovoltaic power plants as AV structures on farms increased the yield of tomatoes.

Fig. 10
figure 10

Height of tomato crop day after transplanting in different treatments

Usually, mixed cropping systems have LERs between 1.0 and 1.3, while agroforestry systems have LERs between 1.1 and 1.5. An LER of 1.5 means that, by adopting a mixed system, the production of a 1.0 ha farm is as high as the production of a 1.5 ha farm with separate productions. LER has been calculated using Eq. 8.

Here,\({\raise0.7ex\hbox{${Y_{{\text{electricity AVI}}} }$} \!\mathord{\left/ {\vphantom {{Y_{{\text{electricity AVI}}} } {Y_{{\text{electricity PV}}} }}}\right.\kern-0pt} \!\lower0.7ex\hbox{${Y_{{\text{electricity PV}}} }$}}\) = 0.5 for half density of solar panel.

LER = \({\raise0.7ex\hbox{${Y_{{\text{cropin AVI}}} }$} \!\mathord{\left/ {\vphantom {{Y_{{\text{cropin AVI}}} } {Y_{{{\text{monocrop}}}} }}}\right.\kern-0pt} \!\lower0.7ex\hbox{${Y_{{{\text{monocrop}}}} }$}} + { }{\raise0.7ex\hbox{${Y_{{\text{electricity AVI}}} }$} \!\mathord{\left/ {\vphantom {{Y_{{\text{electricity AVI}}} } {Y_{{\text{electricity PV}}} }}}\right.\kern-0pt} \!\lower0.7ex\hbox{${Y_{{\text{electricity PV}}} }$}}\).

For S1T1 treatment \({ } = { }{\raise0.7ex\hbox{${59.86}$} \!\mathord{\left/ {\vphantom {{59.86} {51.69}}}\right.\kern-0pt} \!\lower0.7ex\hbox{${51.69}$}} + 0.5{ } = { }1.65\).

For S1T2 treatment = \({\raise0.7ex\hbox{${51.70}$} \!\mathord{\left/ {\vphantom {{51.70} {46.18}}}\right.\kern-0pt} \!\lower0.7ex\hbox{${46.18}$}} + 0.5\) = 1.61.

For S1T3 treatment = \({\raise0.7ex\hbox{${48.46}$} \!\mathord{\left/ {\vphantom {{48.46} {44.24}}}\right.\kern-0pt} \!\lower0.7ex\hbox{${44.24}$}} + 0.5\) = 1.59.

For S1T4 treatment = \({\raise0.7ex\hbox{${36.03}$} \!\mathord{\left/ {\vphantom {{36.03} {33.68}}}\right.\kern-0pt} \!\lower0.7ex\hbox{${33.68}$}} + 0.5\) = 1.56.

Here, the LER for T1, i.e., Raised bed with silver black mulch under AV system has been found highest, i.e., 1.65 followed by T2 (1.61), T3 (1.59) and lowest 1.56 for T4 treatment (Control or farmer’s method). This indicates as compared to an open field, productivity in this AV system has been enhanced in all treatments.

Without subsidies, the capital investment per unit area on an SPV power plant has been calculated to be 2650.46 INR/m2. The fixed cost of the AV structure has been calculated using a 25-year life span of the structure as Eq. 10. The details of capital investment for chessboard-type AV structure are shown in Table 9. Table 10 shows the operational costs for tomato crop cultivation. The economics of tomato crop cultivation is shown in Table 11. The production cost of the AV system and tomato crop cultivation has been calculated as per Eq. 9. The labor calculation and detailed production cost as per Eqs. 9, 10, 11, 12 has been calculated in Appendix A. Equations 13 and 14 have been used to obtain the benefit–cost ratio and payback period. The sensitivity analysis of tomato crop price as per the national horticulture board in the last five years is given in Fig. 11 (NHB 2023). The revenue generated from solar power has been calculated using 3.50 INR/kW as per government policy called Kusum Yojana. (Kerala State Electricity Board Limited 2021).

Table 9 The details of capital investment for chessboard-type AV structure
Table 10 Operational costs for tomato crop cultivation
Table 11 Economics of tomato cultivation for different treatments
Fig. 11
figure 11

Sensitivity analysis of tomato crop price as per national horticulture board

AV systems maintain an internal temperature that is up to two degrees lower on average during the day than an open field, and the opposite is true at night. During the testing period, relative humidity has been observed 8 to 10% higher in AV systems. During the experimental period, 12,667.15 kWh of total energy has been produced. S1T1 treatment combination has the highest crop output, while S0T4 treatment combination produces the lowest crop yield. In comparison with open field agriculture, crop productivity under AV structures is higher in all treatments by 15.09%, 11.95%, 9.54%, and 6.98% respectively. The T1 land equivalent ratio has been calculated at 1.65, whereas the T4 land equivalent ratio under the AV system has been calculated at 1.56. The overall economic analysis of the AV system for different treatments is shown in Fig. 12. A comparative experimental study of the AV system with related research for validation purposes is given in Table 12.

Fig. 12
figure 12

Overall economic analysis of AV system for different treatment

Table 12 Comparative experimental study of AV system with related research

Conclusions & recommendations

Agrivoltaic systems maintain an internal temperature that is up to two degrees lower on average during the day than an open field, and the vice versa at night. During the testing period, relative humidity has been observed 8 to 10% higher in agrivoltaic systems. S1T1 treatment combination had the highest crop output, while S0T4 treatment combination produced the lowest crop yield. In comparison with open field agriculture, crop productivity under AV structures is higher in all treatments by 15.09%, 11.95%, 9.54%, and 6.98% respectively. The T1 land equivalent ratio has been calculated at 1.65, whereas the T4 land equivalent ratio under the AV system has been calculated at 1.56. The treatment T1 had the highest net profit and BCR under the AV system, measuring 167.85 INR/m2 and 2.59, respectively, and the lowest payback period, 7.90 years, for this treatment without taking subsidies into account. A total of 12,667.15 kWh of carbon emission-free electricity is generated with an efficiency of 11.22% throughout the year.

Since energy demand is expanding due to population growth and the fact that fossil resources are depleting daily, agrivoltaic system is necessary for meeting future power needs. The aforementioned findings suggest that by utilizing agrivoltaic systems, we can generate food and energy efficiently, both of which are essential for human survival. The proposed study's land equivalence ratio of 1.65 indicates that one can produce 1.65 times more on the same area of land in India. The 15.09% increase in tomato output under agrivoltaic conditions compared to open field conditions can be considered as proof that agrivoltaic systems perform better in India than in previous experimental trials conducted worldwide. Agrivoltaic technology is better suited to achieving the UN's sustainable development goals, especially SDG 7 (Affordable and clean energy) and SDG 11 (Sustainable cities and communities). Researchers have to test agrivoltaics for more and more suitable crops for sustainable development.