Abstract
A comparative study of the electrochemical deposition of cobalt on tin-doped indium oxide (ITO) substrate was carried out using electrochemical techniques in nitrate and chloride electrolytes. The bath used for the study in a nitrate medium contains 0.01 M of cobalt nitrate hexahydrate (Co(NO3)2. 6H2O) with 0.1 M of potassium nitrate (KNO3). For the chloride medium study, the electrolyte consists of a mixture of 0.01 M CoCl2 with 0.1 M potassium chloride (KCl). The cyclic voltammetry (CV) and the chronoamperometry (CA) have been used to study the kinetics, nucleation, and growth mechanism. The (CV) and (CA) measurements revealed that the electrodeposition of cobalt (Co) at a negative potential around −0.95 V versus SCE (saturated calomel electrode) is a quasi-reversible reaction controlled by the diffusion process in the two electrolytes. The measured current transient curves were compared to those calculated from Scharifker-Hills and Heerman-Tarallo models. It was found that a progressive three-dimensional (3D) nucleation mechanism governed the nucleation and the growth of Co on the ITO substrate in chloride solution, while in nitrate solution, the nucleation mechanism followed the instantaneous 3D model. The characterization of samples by X-ray diffraction had shown that the cobalt electrodeposited on ITO substrate has a hexagonal crystal structure whatever the electrolyte composition.
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Introduction
Cobalt is a transition metal that belongs to the iron triad group in the periodic table. It is a relatively rare magnetic element with properties similar to iron and nickel. Recently, because of its magnetic and structural properties [1], nanostructured materials based on cobalt have many applications, such as the production of chemical sensors [2], cathodes for alkaline-hybrid batteries [3], catalysts for hydrolysis and hydrogen evolving reactions [4], electro-catalyzed reactions [5], lithium-ion batteries, superconducting magnets, and the aerospace industry [6]. The many synthetic routes have been developed to produce cobalt nanostructures with different morphologies as nanowires [7], nanotubes, nanodisks, nanosheets, and nanoplatelets [8]. These large applications are due to the cobalt properties which have also been improved by substitution and combination with other elements such as Bi, Al, Ge, and In [9]. The substitution of cobalt (Co) in intermetallic compounds induces important modifications on their structural and magnetic properties, knowing that the increase in the rate of substitution of cobalt (Co) is accompanied with the variation of the mesh parameters [9]. Several physical and chemical methods have been used to develop cobalt film, in particular, sol-gel, spray pyrolysis, laser ablation, and electrodeposition. This latter appears simple and less expensive compared to the other techniques that require sophisticated materials. Also, it allows controlling the physicochemical properties of materials by a simple change of the deposition parameters such as pH, the composition of the electrolyte, bath temperature, and electrodeposition potential [10]. Besides, the study of the kinetic, nucleation, and growth mechanism of the metal crystals formed on the substrate allows to determine the different physicochemical properties [11]. In this work, we are particularly interested to study the effect of the electrolyte composition (chloride and nitrate) on the nucleation and growth mechanism of cobalt deposited on ITO substrate at room temperature.
Experimental
Electrodeposition
The electrochemical measurement was performed using three electrodes cell configuration connected to VersaStat3 potentiostat/galvanostat assisted by a computer using the versa studio software. ITO (tin (Sn)-doped indium oxide (In2O3)) substrate with a surface area of 1 cm2 was used as a working electrode. Glassy carbon electrode of disc-shaped (1.5 cm in diameter) was used as a counter electrode and saturated calomel electrode (SCE) as a reference electrode (all potentials were given versus SCE). The counter electrode had been placed parallel to the ITO substrate at a distance of 1 cm. Before the electrodeposition experiences, the ITO substrate surface was ultrasonically cleaned using an acetone bath and then with distilled water.
The cobalt films were electrodeposited from the both electrolyte medium: the first one (nitrate medium) contained cobalt nitrate hexahydrate Co(NO3)2. 6H2O (0.01 M) with potassium nitrate KNO3 (0.1 M) and the second one (chloride medium) contained cobalt chloride CoCl2 (0.01 M) with potassium chloride KCl (0.1 M). All chemicals were of reagent grade and were used without further purification. All solutions were prepared with distilled water. The pH value in the two electrolytes is approximately 6. All the experiments were carried out at 25 °C.
Characterization
The structure of the thin films of cobalt (Co) were determined by X-ray diffraction (XRD) analysis, using a Broker D8 Advance diffractometer, equipped with a graphite monochromator, a Lynx-Eye detector, and parallel beam optics Cu Kα radiation (λ = 1.5411 Å).
Results and discussion
Cyclic voltammetry
The cyclic voltammetry study, potentiodynamic measurement, of the different electrolytic solutions allowed in the one hand to determine the redox potentials of cobalt deposition and on the other hand to characterize the reversibility of the system and the electrodeposition mechanism. In this technique, the working electrode potential ramped linearly versus time with a well-determined scanning rate.
To study the electrochemical behavior of the ITO substrate in the supporting electrolytes and to identify the different redox reactions related to the cobalt ions involved in the two mediums, the cyclic voltammetry measurements were carried out in potassium nitrate (0.1 M) and potassium chloride (0.1 M) solutions with and without the cobalt ions (CoCl2 or Co(NO3)2. 6H2O (0.01 M)). The potential range used for nitrate medium was 1.5 to −1.4 V/SCE and for the chloride solution was 0 to −1.2 V/SCE. The obtained voltammograms with a scan rate of 50 mV s−1 were represented in Fig. 1.
We noted first of all, in nitrate and chloride blanks (inset Fig. 1), the substrate stability in all the range potential used. The anodic system observed in nitrate solution can be attributed to the water oxidation. However, the cathodic reduction system observed in the both solution corresponds to water reduction (Eq. 1) according to Eq. (1), and in nitrate medium, this reduction is accompanied by the nitrate reduction (Eq. 2).
A crossover of the reverse anodic scan over the cathodic scan (nucleation loop) was observed for the two mediums, which was indicated by the formation of Co nuclei on the ITO substrate [12]. Then, in nitrate medium (Fig. 1a) during the sweep of the cathodic potentials, we had observed a reduction peak corresponding to the reduction of Co(II) to Co(0) according to the reaction (3) that occurred in the proximity of potential −0.95 V/SCE as indicated in the literature [13].
During the return scan, an anodic peak was observed at E ≈ 0.8 V/SCE which corresponded to the dissolution (oxidation) of the cobalt deposited during the cathodic part.
Moreover, in the nitrate medium the formation of cobalt oxide (CoO) is also possible. The electrochemical formation mechanism of CoO is known to be initiated by the reduction of nitrate ions that produces hydroxide ions, followed by the precipitation of Co(OH)2. Then, Co(OH)2 is converted to CoO. The sequence of the CoO deposition can be summarized by the following Eqs. (4), (5), and (6):
In the chloride bath (Fig. 1b), the reduction of cobalt (II) according to reaction (3) was observed at E ≈ −0.95 V/SCE and the cobalt dissolution was around −0.15 V/SCE.
The reversibility of the cobalt redox system was studied using the effect of the scan rate. Figure 2a and b had shown the voltammograms obtained at different scan rates for the both electrolytes (chloride and nitrate).
We found that as the scan rate increased, the cathodic peaks became more intense and have shifted to the negative values. Similarly, in the anodic zone, the intensity of oxidation peaks increases with the scan rate and the corresponding potentials were shifted to the more positive values. As can be seen from Tables 1 and 2, for all the cyclic voltammograms, the difference between the potential peak Ep and the half potential peak Ep/2 is larger than the theoretical value of 2.2RT/nF for reversible reaction [14].
We also note that the │(Epc+Epa)/2│value varies slightly with the scan rate; this indicates that the Co2+/Co is a quasi-reversible system [14].
Chronoamperometry
In order to study the nucleation and growth mechanism of cobalt electrodeposition on ITO substrate from chloride and nitrate electrolytes, chronoamperometry is employed. Then the potential of the working electrode is stepped and the resulting current is monitored as a function of time [15, 16].
Current density-time transients
Figure 3a and b had shown a series of current density-time transients obtained at different potentials of cobalt deposition from the nitrate (a) and chloride (b) mediums. These deposition potentials correspond to the cathodic peak domain according to the voltammograms of Fig. 1
It can be seen that for each potential, the current density-time transients have almost the same behavior. We can say that they all have a typical transient appearance in the case of a three-dimensional growth controlled by the diffusion [17]. Indeed, three parts have been identified in each curve. The first part is when the current decay corresponds to the double layer charge and the formation of the first germs on the active sites of the substrate surface. Then, in the ascending part, the current density increases rapidly reaching a maximum jmax at a given time tmax due to the formation and growth of cobalt nuclei. In this latter region, the current density maximum (jmax) increases while the corresponding tmax time decreases with increasing the applied potential as a consequence of the higher nucleation density. From chloride solution shown in Fig. 3b, the transients showed a descending part attributed to the intervention of a diffusion process. Therefore, after the maximum t>tmax current of this transient remained constant. Contrary, the transient curves obtained from nitrate solution (Fig. 3a) showed that the diffusion limit current increases with the applied potential; this behavior may be caused by the existence of an additional process to the nucleation and growth process of cobalt. It is possible to consider that such additional process is due to the proton reduction process accompanied with the nitrate ions reduction according to Eq. (2) [18]. Moreover, another electrochemical reaction can be taken into consideration. In the nitrate medium, the cobalt metal thus formed can react chemically with nitrate ions to give a cobalt oxide (CoO) [19] according to Eqs (4), (5), and (6).
Analysis of the descending part of the transients
In order to verify the nucleation mechanism process control by the exploitation of the last part of the transients, we have traced the evolution of current density (j) versus t−1/2.
The series of curves given the transients current density (j) as a function of t−1/2 was drawn as shown in Fig. 4a and b. These curves represented a good linear relationship between (j) and t−1/2 which is a typical tree-dimensional (3D) nucleation with diffusion-controlled growth according to Cottrell Eq. (7) [20, 21].
The diffusion coefficient D can be deduced from the slopes of the curves on Fig. 4a and b according to the Cottrell equation:
where nF is the molar charge transferred during electrodeposition (F = 96500 C.mol−1), C is the bulk concentration of the electroactive species (mol L−1), D is the diffusion coefficient (cm2 s−1), and t is time (s).
Tables 3 and 4 show the diffusion coefficient calculated using the Cottrell equation and the transients obtained from nitrate and chloride solution, respectively, for different applied potential. The D average value in nitrate medium is about 0.33 10−6 cm2 s−1 and 1.67 10−6 cm2 s−1 in chloride medium.
Therefore, we can be concluded that the diffusion coefficient D is slightly dependent of the applied potential and it is higher in a medium containing Cl− ions compared to that of NO3−.
Analysis of the ascending part of the transients
The Astley approach can be considered to characterize the nucleation mode of the first stage of electro crystallization by plotting j(t) = f (t1/2) and j(t) = f (t3/2) of ascending part of current transients (t < tmax) [22, 23]. These theoretical models had described the 3D nucleation mechanism using the variation of the current density in the second part on the current transients according to the following equations:
where j(t) is the current density (A cm−2), C is the concentration of the electroactive ions (mol cm−3), D is the diffusion coefficient (cm2 s−1), F is the faraday constant (96,500 C mol−1), n is the number of electron transferred in the electrodeposition process, M is the molar mass of the deposit (g mol−1), ρ is the density of the deposit (g cm−2). A is the nucleation rate constant (s−1), and N is the number density of nuclei (cm−2).
The instantaneous nucleation means that all active sites nucleation on the surface are filled at the same time; the curve of j(t) = f (t1/2) must be linear. Thus, at progressive nucleation, the new germs are continuously created during the electrodeposition time and the j(t) = f (t3/2) is a linear curve [21, 23].
According to Eqs. (8) and (9), for all the transients that are presented in Fig. 3a and b, the experimental currents density of the second part were plotted versus t1/2 and t3/2 in Figs. 5 and 6. As can be observed from Fig. 5, the plots (j) versus t1/2 (Fig. 5a) display a good linear relationship for all applied potential with a high correlation factors compared to the plots (j) versus t3/2 (Fig. 5b). This implies that the electrochemical deposition of cobalt (Co) from nitrate electrolyte exhibits probably instantaneous 3D nucleation [21]. However, Fig. 6 shows that the current increases linearly with t1/2 (Fig. 6a) also with t3/2 (Fig. 6b) with correlation factors R2≥0.984. As a result, the nucleation mechanism of cobalt on ITO substrate from chloride solution cannot be revealed directly from these plots. Hence, there is the need to use another model.
Non-dimensional curves (j/j max)2 versus t/t max
Scharifker and Hills have proposed a theoretical model that allows verifying the type of nucleation of deposit. These equations are related to current density and the time, and are given by the following equations [23, 24]:
Figure 7 shows a comparison between the transients of the experimental curves at different potentials during the electrodeposition of cobalt, with the theoretical dimensionless transients of (j/jmax)2 versus t/tmax.
We noted that the transients of cobalt in nitrate electrolyte (Fig. 7a) are following the three-dimensional (3D) instantaneous nucleation mode [20, 25] with a good agreement in the first part (t/tmax≤1). However, a deviation of the experimental data in comparison to the theoretical curves is observed in the second part ((t/tmax≥1). This behavior may be caused by the existence of an additional process to the nucleation and growth process of cobalt. It is possible to consider that such an additional process is due to the proton reduction process [18]. Moreover, another electrochemical reaction can be taken into consideration. In the nitrate medium, the cobalt metal thus formed can react chemically with nitrate ions to give a cobalt oxide (CoO) [19]. Figure 7b shows that all of the experimental curves obtained in chloride electrolyte are in good agreement with progressive nucleation. In this case, the little difference between the theoretical and the experiments plots is probably due to the nuclei forms knowing that the theoretical models are developed for the nuclei with hemispherical geometry [26].
As a conclusion, these analyses showed that the nucleation mechanism of cobalt deposition on ITO substrate changes from one medium to the other without being influenced by the deposition potential.
Kinetic parameters of the cobalt electrodeposition
Scharifker and Hills model
According to Scharifker and Hills model for instantaneous and progressive nucleation, we have determined from the maximum current density and the corresponding times in transients the following kinetic parameters: the number of active nucleation sites N0, the diffusion coefficient D, and the nucleation rate constant A according to the equations described in Table 5 [27].
For the instantaneous nucleation, the kinetics parameters A, D, and N0 are calculated using Eqs. (12), (13), and (14), respectively. The obtained values are regrouped in the Table 6.
For progressive nucleation, from the chloride solution, the kinetics parameters of nucleation D and the product of A.N∝ are calculated according to Eqs. (15) and (16) and represented in Table 7.
For the all cases, we noted that the increase of applied potential was associated with the increase of maximal current, the nucleation rate A, nuclei density N0, and the product AN∞. This behavior is typical for 3D nucleation and growth of a new phase under diffusion control. However, the diffusion coefficient evolution is related to the electrolyte composition; it increases with the applied potential in the chloride solution and decreases in the nitrate solution. Considering that with this model, the A and N∞ cannot be calculated separately, the comparison of the Kinetic parameters is not possible.
Heerman-Tarallo model
In order to extract quantitative information on the kinetics mechanism associated with the Cobalt nucleation and growth process, the model of Heerman-Tarallo [28] was used as a convenient method to identify the typical kinetics parameters. According to this model, which merges the approaches of Scharifker-Mostany [29] and Sluyter-Rehbach [30], the nucleation rate constant (A) and the number density of active sites (N0) can be fitting the entire experimental current transient density to the following expression [28]:
where n is the number of electrons involved in the chemical reaction, F is the Faraday’s constant and, nF is the molar charge transferred during electrodeposition, D is the diffusion coefficient, C is the metal ion concentration, M is the molar mass, and ρ is the density of the Cobalt deposit. The function ϕ is directly related to the Dawson’s integral and reflects the retardation of the current by slow nucleation, and θ reflects the retardation of the growth of the coverage as a result of slow nucleation [31]. Equation (18) has some mathematical complexity due to the presence of Dawson’s integral in calculating the kinetics parameters. Using the function \( F(x)=\exp \left(-{x}^2\right){\int}_0^x\exp \left({\lambda}^2\right)\mathrm{d}\lambda \) can be efficiently approximated with the polynomial [32]:
Equation (17) can be rewritten as:
As it is shown in Fig. 8a, from nitrate solution, the Heerman-Tarallo theoretical curves are correlated to the experimental curves specialty in the first part. The deviation observed in the last part of the current transients confirms that the cobalt electrode position from the nitrate medium was accompanied by an additional process (nitrate and hydrogen reduction). However, from chloride solution (Fig. 8b), the nonlinear fitting curves are in good agreement with the experimental transient curves.
Then, this model can be applied with sufficient accuracy to extract the kinetics parameters, A, N0, and D. The obtained values are listed in Tables 8 and 9 for nitrate and chloride solution.
We have concluded that A and N0 increase whatever the electrolyte composition, while the diffusion coefficient increases for nitrate solution and decreases for the chloride solution with applied potential. The diffusion coefficient can be considered unchanged with applied potential; the D average is about 6.025 × 10−6 cm2 s−1 in nitrate solution and 1.405× 10−6 cm2 s−1 in chloride solution. Similar results have been also found in several papers [33, 34]. The behavior of A and N0 indicates the existence of energy distribution on the surface with a larger fraction of sites that is becoming active with the increase of the deposition potential [33].
Crystal structure determination
The deposited film from nitrate solution has cyan color; however, using the chloride solution, the electrodeposited cobalt has a blue color.
The X-ray diffraction patterns of the elaborated sample with electrodeposition method, on ITO substrate realized at −0.97 V/SCE from nitrate solution and −0.92 V/SCE from chloride solution, are shown in Fig. 9.
As can be seen, the diffractograms of cobalt electrodeposited from nitrate and chloride solution present the same peaks. The diffraction peaks at 2θ = 41.887°, 45.792°, and 47.354° are characteristic of hexagonal cobalt (Co) which orientations have been preferred (100), (002), and (101) at two electrolytes. Moreover, in the nitrate medium, new diffraction peaks are observed at 2θ = 34.149°, 58.30°, and 68.425° which can be attributed to a new phase that has been formed. According to the literature, these diffraction peaks are characteristic of cobalt oxide (CoO) whose orientations were preferred (111), (200), and (311) [35, 36]. These results are in good agreement with those reported in other studies of cobalt electrodeposition film [35, 36]. The appearance of some XRD peaks reflections corresponding to ITO substrate.
The physical properties of materials are intrinsically related to the grain size. Therefore, the study of grain size has a considerable importance. Thus, the magnetic properties depend on the grain size [37]. The Scherer equation was used to estimate the particles size from the XRD pattern of the as prepared nanoparticles [38]:
where λ is the wavelength of the incident radiation (λ = 1.5411Å), k = 0.9, β is the full width at half maximum (FWHM) of the preferentially oriented diffraction peak, and θ is the Bragg diffraction angle.
Tables 10 and 11 show the variation of crystallite size values of cobalt electrodeposited from nitrate and chloride solution, respectively.
Tables 10 and 11 indicate that the crystallite size of cobalt electrodeposited on ITO substrate strongly depended on the solution composition; the average size value is 90.63 Å and 221.49 Å from nitrate and chloride solution, respectively.
Conclusion
To sum up, the present work was dedicated to studying the effect of electrolyte composition (nitrate and chloride) on the electrodeposition mechanism of cobalt on ITO substrate. First, the cyclic voltammetry has shown that the electrodeposition process from the two mediums is a quasi-reversible reaction; this latter has accompanied by the hydrogen and the nitrate reduction in the case of electrodeposition from the nitrate medium. The chronoamperometry method showed that the electrodeposition nucleation mechanism strongly depended on the electrolyte composition. The Scharifker-Hills model has confirmed that the electrodeposition mechanism of cobalt on ITO substrate follows the 3D nucleation instantaneous in nitrate solution and the 3D nucleation progressive in chloride solution. The Heerman-Tarallo model was used to analyze the evolution of kinetic parameters; it was found that the nucleation rate (A) and nuclei density (N0) increase with the applied potential, and the diffusion coefficient can be considered independent of the potential. The cobalt electrodeposited from nitrate medium has cyan color and blue color using the chloride solution. The XRD characterization showed that the cobalt electrodeposited has a hexagonal structure whatever the electrolyte medium. However, the cobalt crystallites electrodeposited from the chloride solution have a larger size compared to that of the cobalt electrodeposited from the nitrate solution.
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Acknowledgements
This work is carried out at Bio-Geosciences and Materials Engineering laboratory at the ENS Casablanca, Morocco. The authors would like to thank all those who helped them to carry out the analysis at the XRD at the faculty of sciences Ain Chock, Casablanca.
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Bahar, J., Lghazi, Y., Youbi, B. et al. Comparative study of nucleation and growth mechanism of cobalt electrodeposited on ITO substrate in nitrate and chloride electrolytes. J Solid State Electrochem 25, 1889–1900 (2021). https://doi.org/10.1007/s10008-021-04961-7
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DOI: https://doi.org/10.1007/s10008-021-04961-7