Abstract
Electrolytes with high lithium-ion conductivity, better mechanical strength and large electrochemical window are essential for the realization of high-energy density lithium batteries. Polymer electrolytes are gaining interest due to their inherent flexibility and nonflammability over conventional liquid electrolytes. In this work, lithium garnet composite polymer electrolyte membrane (GCPEM) consisting of large molecular weight (Wavg ~ 5 × 106) polyethylene oxide (PEO) complexed with lithium perchlorate (LiClO4) and lithium garnet oxide Li6.28Al0.24La3Zr2O12 (Al-LLZO) is prepared by solution-casting method. Significant improvement in Li+ conductivity for Al-LLZO containing GCPEM is observed compared with the Al-LLZO free polymer membrane. Maximized room temperature (30 °C) Li+ conductivity of 4.40 × 10−4 S cm−1 and wide electrochemical window (4.5 V) is observed for PEO8/LiClO4 + 20 wt% Al-LLZO (GCPEM-20) membrane. The fabricated cell with LiCoO2 as cathode, metallic lithium as anode and GCPEM-20 as electrolyte membrane delivers an initial charge/discharge capacity of 146 mAh g−1/142 mAh g−1 at 25 °C with 0.06 C-rate.
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Introduction
In recent times an intensive research activities have been focused to develop lithium-ion batteries (LIBs) with high energy density and long cycle life. The commercial Li+ batteries containing organic liquid electrolytes frequently suffered from potential safety risks due to leakage, volatility, limited temperature range of operation and spontaneous combustion of the electrolyte. Polymer electrolytes (PEs) were found to be an alternative approach for Li+ batteries [1,2,3,4,5,6]. Li+ batteries comprising polymer electrolyte offers enhanced electrode/electrolyte compatibility, high flexibility, and simple technological process [7].
PEO-based polymer electrolytes have been studied widely due to their outstanding film-forming ability and relatively better compatibility towards electrodes. PEO contains multiple polymeric chains of ether oxygen capable of forming coordination bonds with metal ions from the lithium salts. PEO is a semicrystalline polymer at room temperature which has the capacity to dissolve high concentration of metal salts. It has been reported well that the amorphous phase supports the conduction mechanism when compared with the crystalline domains. The major downside of PEO-based polymer electrolytes is that they exhibit low ionic conductivity (10−6 to 10−8 S cm−1) at room temperature. The ionic conductivity in PEO-based electrolytes has been improved by polymer blending and incorporating fillers such as TiO2, SiO2, Al2O3, ZnO, BaTiO3, PbTiO3, and LiNbO3 into the polymer matrix [8,9,10]. The polymer blends offers superior ionic conductivity than that of the electrolytes based on individual polymer [11]. The dispersion of nano/microfillers in PEO hosts not only improves the ionic conductivity but also enhances the mechanical and electrochemical stability [12, 13]. Movement of Li+ in PEO chains arise due to the breaking and reformation of ether oxygen with complexes. The segmental motion of the polymer assists this transport mechanism [14, 15].
Free-standing composite polymer membranes comprising of lithium garnet as a constituent received considerable attention [16, 17]. Recently, Zheng et al. demonstrated that the Li+ preferred to diffuse through the cubic phase Li7La3Zr2O12 (LLZO) garnet rather than the polymer-garnet interphase or the PEO polymer phase [18].
In this work, lithium garnet solid composite polymer electrolyte membrane (GCPEM) consisting of a large molecular weight (Wavg ~ 5 × 106) polyethylene oxide (PEO) complexed with lithium perchlorate (LiClO4) and lithium garnet oxide Li6.28Al0.24La3Zr2O12 (Al-LLZO) were prepared by solution-casting method. To optimize the system, we have varied the composition of PEO/LiClO4 and it was optimized at the ratio of 8:1. Among the various compositions, the PEO8/LiClO4 membrane exhibits maximized Li+ conductivity. Detailed study on the optimization has been reported in our previous work [19]. Also, we varied the Al-LLZO content as 0, 5, 10, 15, 20, 25, and 30 wt% in PEO8/LiClO4. Maximized room temperature Li+ conductivity was observed for PEO8/LiClO4 + 20 wt% Al-LLZO (GCPEM-20) membrane. The cell fabricated with GCPEM-20 as electrolyte, LiCoO2 as cathode and metallic Li anode delivered an initial charge/discharge capacity of 146 mAh g−1/142 mAh g−1 at 25 °C with 0.06 C-rate.
Experimental details
Preparation of GCPEM and LiCoO2 tape
Preparation of GCPEM
Li6.2Al0.24La3Zr2O12 (Al-LLZO) garnet oxide powder was synthesized by the conventional solid-state method as described earlier [20]. The Al-LLZO pellets prepared by solid-state method were crushed in to powder and again wet ball milled for 6 h and dried. The Malvern Mastersizer2000 instrument has been used to estimate the particle size of the prepared Al-LLZO, and it was found that the size of the grounded Al-LLZO particle was around 343 nm.
The poly(ethylene oxide) (PEO) (Wavg ~ 5 × 106) and lithium perchlorate (LiClO4) were purchased from Sigma-Aldrich. LiClO4 was dried overnight in the oven at 90 °C prior to use in order remove the moisture content. The PEO/LiClO4 molar ratio was fixed as 8:1 to get the maximized Li+ conductivity based on our earlier report [19], and the amount of Al-LLZO was varied from 5 to 30 wt% with respect to the total weight of PEO and LiClO4.
To prepare the PEO8/LiClO4 complex, stoichiometric amount of PEO was dissolved in acetonitrile (ACN) and continuously stirred for 4 h. An appropriate amount of LiClO4 was added to the stirring polymer solution, and stirring was continued for next 4 h. After the complete dissolution of LiClO4 into the polymer, a homogeneous and transparent solution was obtained. The solution was later casted onto a cleaned glass petri dish.
In order to synthesize Al-LLZO garnet oxide dispersed composite membrane (GCPEM), an appropriate amount of finely grounded Al-LLZO garnet oxide (0, 5, 10, 15, 20, 25, and 30 wt% in PEO8/LiClO4) was added to ACN and ultrasonicated for 45 min. The ultrasonicated Al-LLZO solution was mixed to the PEO8/LiClO4 solution and stirred for 6 h to achieve a homogeneous viscous solution then casted onto a glass petri dish. The ACN component was then slowly evaporated from the casted solutions at room temperature inside the argon filled glove box (oxygen and moisture levels maintained at ≤ 1 ppm). After complete drying, thin GCPEM with thickness ranging from 100 to 150 μm were obtained.
Preparation lithium cobalt oxide (LiCoO2) cathode
Commercial LiCoO2 powder (Sigma-Aldrich), polyvinylidene fluoride (PVDF) binder in N-methyl-2-pyrrolidinone (NMP), and active carbon were mixed together in ratio of 8:1:1, respectively, to prepare the slurry. Using doctor blade, the prepared slurry was tape casted over aluminum foil. The LiCoO2-coated tape (LCO) was initially dried in vacuum oven at 120 °C for 12 h and then hot pressed. Finally, the dried tape was cut in to small disc of required size and used for battery fabrication inside the Ar-filled glove box (oxygen and moisture levels maintained at ≤ 1 ppm).
Characterization
The crystal structure and phase purity of the prepared samples were examined by Rigaku Miniflex II Powder X-ray diffractometer with a characteristic CuKα (λ = 1.54059 Å) radiation in the angle ranging from 10° to 80° at a scan rate of 1° min−1. The formation of polymer–salt complexes and interaction between salt and polymer were examined by Fourier transform infrared spectroscopy (FTIR) using Jasco FT/IR-6300 spectrometer in the wavenumber region of 1600–500 cm−1. The Li+ conductivity measurements of prepared GCPEM were performed using Li+ blocking stainless steel electrodes in the frequency range 20 Hz to 15 MHz using a Wayne Kerr 6500B precision impedance analyzer. Differential scanning calorimetric analysis (DSC) was performed with METTLER TOLEDO STAR System under air flow with a heating rate of 5 °C min−1 in the temperature range from 30 to 150 °C. HITACHI S-3400N scanning electron microscope (SEM) was used to examine the morphology of the prepared polymer films. Transmission electron microscopic (TEM) measurement has been performed with FEI TECNAI T20 G2 instrument. For TEM measurement, the sample has been dissolved in ethanol initially; then, the prepared colloidal solution has been casted onto the carbon-coated copper grid for support during viewing and then dried without exposing to humidity and CO2 before the TEM analysis. Electrochemical measurements were carried out by using Biologic VMP3 instruments. Cyclic voltammetry (CV) and linear sweep voltammetry (LSV) measurements were carried out using two electrodes system Li/GCPEM-20/SS comprising of a stainless steel as working electrode and metallic lithium as reference/counter electrode. The stability of GCPEM-20 membrane was verified by measuring the galvanostatic cycling with potential limitation (GCPL) measurement of symmetric cell Li/GCPEM-20/Li. The charging and discharging behavior of GCPEM-20 membrane against LCO cathode and metallic lithium anode in CR2032 coin cell was analyzed in a voltage window of 3.0–4.2 V at room temperature.
Results and discussion
X-ray diffraction (XRD)
The X-ray diffraction pattern of PEO and PEO8/LiClO4 are shown as Fig. 1a, b, respectively. The diffraction peaks observed at 2θ = 19° and 23° in Fig. 1a corresponds to the prominent crystalline peaks of PEO [21]. The addition of lithium salt into the polymer decreases the intensity of the characteristic peaks of PEO which reveals the dissolution of lithium ions into the PEO chains. An amorphous halo observed around 2θ = 15°–25° in Fig. 1b arises due to the short-range order, which is used as template in analyzing the diffraction pattern of PEO8/LiClO4-Al-LLZO. The peak positions of the amorphous halo at 19° and 23° are related to that of the PEO, but due to the distribution of the bond lengths and bond angles, the broadening of these peaks occurs, which gives the characteristic amorphous halo.
The measured powder XRD pattern of as-synthesized garnet oxide Al-LLZO in cubic phase (\( Ia\overline{3}d \)) is shown as Fig. 1c. Generally, the LLZO exist in two phases such as tetragonal phase (I41/acd) and cubic phase (\( Ia\overline{3}d \)). It has been already reported that the cubic phase (\( Ia\overline{3}d \)) exhibits maximized Li+ conductivity compared to the tetragonal phase [22]. The intensities of PEO diffraction peaks diminished with the incorporation of Al-LLZO garnet oxide into the PEO8/LiClO4 system. Shift in the diffraction peak at around 2θ = 15o of PEO was observed with the 5 and 10 wt% loading (Fig. 1d, e) of Al-LLZO and the intensity of this peak decreases with the further loading of Al-LLZO, and later, it has been completely diminished with the higher loading of Al-LLZO (Figs. 1f–i). Addition of Al-LLZO also exhibit slight shift in the diffraction peak of PEO, which might be due to the Lewis acid base interaction between the oxygen atom of polymer and the surface oxygen atom of Al-LLZO. As the weight percentage of Al-LLZO increased beyond 20 wt% the intensity of the diffraction peaks corresponding to the Al-LLZO becomes more prominent as shown in Fig. 1h, i.
Fourier transform infrared spectroscopy (FTIR)
Infrared analysis is a powerful technique to identify the nature of bonding and functional groups present in a sample. FTIR spectroscopy was used to probe the interaction between PEO, LiClO4, and Al-LLZO garnet oxide.
The FTIR spectrum of PEO, PEO8/LiClO4, and PEO8/LiClO4 + 20 wt% Al-LLZO (GCPEM-20) membranes in the wave number region from 1600 to 500 cm−1 are shown in Figs. 2a–c, respectively. The FTIR spectrum of PEO (Fig. 2a) contains bands at 1466, 1091, and 841 cm−1 corresponding to the CH2 scissoring mode, C-O-C stretching mode, and CH2 wagging mode, respectively [23]. Figure 2b shows the FTIR spectrum of PEO8/LiClO4 complex. The modifications observed in the band at C-O-C stretching mode in terms of peak shift, intensity, and bandwidth were induced by the complexation reaction taking place between the lithium ions and the ether oxygen in PEO. The band pertaining to C-O-C stretching mode observed at 1091 cm−1 in PEO spectrum (Fig. 2a) is shifted to a lower wave number (1076 cm−1) in the PEO8/LiClO4 complex (Fig. 2b). The decrease in wave number indicates an increase in C-O-C bond length which confirms the electrostatic interaction occurred between the lithium ions and ether oxygen. This interaction leads to the weakening of C-O-C bond strength [24]. The small bumps which were observed at 1130 and 1055 cm−1 in PEO disappeared with Li salt. This might be due to the interaction of Li salts with the ethylene oxygen (EO) of PEO.
Figure 2c displays the FTIR spectrum of GCPEM-20 membrane. The addition of garnet oxide displays minor changes in the FTIR spectrum of PEO8/LiClO4 (Fig. 2b). These minor changes could be attributed to the Van der Waals interaction between the Al-LLZO garnet oxide and the ether oxygen group present in PEO.
Differential scanning calorimetry (DSC)
DSC thermograms of PEO, PEO8/LiClO4, PEO8/LiClO4 + x wt% Al-LLZO (x = 5, 10, 15, 20, 25, and 30) are displayed in Fig. 3. The sharp endothermic peak at 71.7 °C in Fig. 3a corresponds to the melting of crystalline phase of PEO. On blending with LiClO4, the melting point of PEO in the polymer-lithium salt complex is slightly shifted towards a lower temperature (69.9 °C) as shown in Fig. 3b. When Al-LLZO is introduced into the PEO8/LiClO4 matrix, the melting takes place at further lower temperatures. The melting temperature (Tm) has been reduced from 71.7 °C for PEO to 63.8 °C for GCPEM-20 membrane. The dispersion of Al-LLZO filler leads to broadening of PEO melting curve as it is clearly visible in Fig. 3c–g. The observed peak broadening and low melting temperatures of composite membranes might be due to the suppression of crystalline nature of PEO. The addition of lithium salt and the garnet oxide decreases the degree of crystallinity of PEO and reaches a lowest value for GCPEM-20 membrane. However, loading beyond 20 wt% Al-LLZO into PEO8/LiClO4 matrix increases the melting temperature as shown in Fig. 3h.
Table 1 shows the melting temperature (Tm), melting enthalpy (ΔHm), and degree of crystallinity (χc) for PEO, PEO8/LiClO4, PEO8/LiClO4 + x wt% Al-LLZO (x = 5, 10, 15, 20, 25, and 30). Degree of crystallinity (χc) is calculated using Eq. (1):
where ΔHm is melting enthalpy obtained from the DSC curve and ΔHom = 213.7 J gˉ1 is the standard melting enthalpy for PEO [25].
Table 1 reveals that the addition of LiClO4 to polymer matrix decreases the melting temperature and degree of crystallinity. The interaction between the ether oxygen of PEO chain and Li+ ions prevent the reorganization of polymer chain and decrease the recrystallization of PEO. The addition of Al-LLZO to the PEO8/LiClO4 further decreases the χc and Tm. On the contrary, when the content of Al-LLZO reaches to 25 wt%, the χc and Tm increases which may be attributed to the Lewis acid base interaction between the EO atoms of PEO chain and Lewis acid sites on the surface of Al-LLZO.
Electrochemical impedance spectroscopy (EIS)
The Li+ conductivity of the GCPEM was studied by impedance spectroscopy. The ionic conductivity (σ) was calculated from the following relation:
where l is the thickness (cm) of the membrane, A is the contact area of electrode with respect to the electrolyte (cm2), and R is the resistance (ohm) of the sample.
Figure 4a displays the room temperature AC impedance (Cole-Cole) plots of PEO8/LiClO4 + x wt% Al-LLZO with x = 5, 10, 15, 20, 25, and 30. The impedance plots contain an arc in the high-frequency region followed by a linear tail in the low-frequency region. The appearance of capacitive tail is attributed to the ionically blocking steel electrodes. The total Li+ conductivity is calculated from the intercept of the arc on the real axis (Z′). The inset in Fig. 4a shows the impedance plot at high-frequency region. Lithium-ion conductivity measurements of prepared GCPEM were performed using Li+ blocking stainless steel electrodes in the frequency range 20 Hz to 15 MHz. The available high frequency of 15 MHz is not sufficient to get complete semicircle, hence unable to resolve the grain and grain boundary contribution; hence, we presented the total conductivity. The room temperature Li+ conductivity values for the investigated composite membranes are tabulated in Table 2.
The variation of Li+ conductivity of GCPEM with the filler content is shown in Fig. 4b. The room temperature Li+ conductivity initially increases with the Al-LLZO content and reaches a maximized value of 4.40 × 10ˉ4 S cmˉ1 for 20 wt% filler (GCPEM-20). The Al-LLZO filler provides cross-linking centers for the PEO chains giving rise to additional pathways and also hinder the crystallization kinetics of PEO which leads to high Li+ conduction. As the filler content continues to increase beyond 20 wt%, the room temperature Li+ conductivity decreases. This might be due to the blocking effect on the conducting pathways of lithium ions resulting from the aggregation of the garnet oxide filler.
Earlier, Keller et al. pointed out a diminished Li+ conductivity upon LLZO addition to the PEO: Li matrices which they have carried out at higher percentage of LLZO when compared with our present system [26]. Zheng et al. reported that Li+ prefer the pathway through the LLZO ceramic phase instead of the PEO-LLZO interface or PEO in PEO composite electrolyte [18]. Hence, the major contributor for the maximized Li+ conductivity observed in PEO8/LiClO4 + 20 wt% Al-LLZO might be due to the effect of Al-LLZO addition.
Scanning electron microscope (SEM) and transmission electron microscope (TEM)
SEM image on morphology of Li6.28Al0.24La3Zr2O12 garnet oxide powder shown in Fig. 5a revealed the uniform distribution of particle size. SEM image of PEO in Fig. 5b revealed an uneven morphology as reported earlier for PEO-based electrolytes prepared by the solution casting method [27]. The scanning electron micrograph of PEO8/LiClO4complex given in Fig. 5c revealed smooth surface due to addition of lithium salt into the PEO. The smooth surface morphology is closely related to the reduction of PEO crystallinity via interaction between PEO segments and lithium ions. The reduction of crystallinity resulted in highly flexible electrolyte owing to the increased segmental motion of the polymer chains [28]. Figure 5d indicates the effect of dispersion of Al-LLZO garnet filler in the GCPEM-20 membrane.
Figure 5e shows the TEM image of composite polymer membrane containing 20 wt% Al-LLZO garnet oxide filler (GCPEM-20). The darker region in Fig. 5e shows the dispersed Al-LLZO particles into the polymer system. Since the Al-LLZO particle size is small, it can be interposed well between the polymer chains and reduce the crystalline phase of PEO. This indication is also in agreement with XRD as well as DSC results. On the other hand, a large amount of garnet filler can agglomerate and obstruct the ion movement in between the PEO chains.
Figure 5f shows photographic images of the as prepared free standing GCPEM-20 membrane. The addition of garnet filler into the polymer matrix facilitates the free-standing ability to the composite polymer membrane.
Electrochemical stability of the GCPEM-20 membrane
The electrochemical stability of solid polymer electrolytes is a major concern for high-performance lithium batteries. Electrochemical techniques such as cyclic voltammetry (CV) and linear sweep voltammetry (LSV) measurements were carried out for the GCPEM-20 membrane, and its electrochemical stability was evaluated. CV measurements were carried out using two electrodes system Li/GCPEM-20/SS consisting of a stainless steel as working electrode and metallic lithium as reference/counter electrode. From the CV data measured at 70 °C shown in Fig. 6a, it can be clearly seen that that the stripping and a plating of Li/Li+ in GCPEM-20 membrane was observed at 0 V and the anodic limit was the irreversible oxidation at ~ 4.5 V.
The LSV was carried out between 0 to 5 V at various scan rate (0.1, 5, and 10 mV/s) at room temperature. As presented in Fig. 6, no significant oxidation current was observed until 4.5 V at various scan rates, which shows that the GCPEM-20 membrane was electrochemically stable up to 4.5 V.
Electrochemical performance of Li/GCPEM-20/Li symmetric cell
In order to verify the electrochemical compatibility of GCPEM-20 membrane with metallic lithium, we investigated the symmetric cell performance by staking the GCPEM-20 membrane of area 1.7 cm2 between two metallic lithium disks of area 1 cm2 on each inside in an Ar-filled glove box. The cells were rested for 4 h after fabrication. Figure 7a represents the schematic illustration of the fabricated Li/GCPEM-20/Li symmetric cell. The symmetric cell was galvanostatically cycled at constant current of 0.05 mA cm−2 with 5-min charging and 5-min discharging time to obtain the voltage profiles under room temperature conditions. A smooth and stable voltage profile was observed with a voltage range of ± 0.005 V. Stable voltage profile indicated that the impedance of GCPEM-20 membrane does not increase under the galvanostatic cycling of cell for extended time duration 65 h.
Bruce and Vincent method was used to provide transference number of the investigated composite [29]. The tLi+ is given by the Eq. (3):
where
ΔV is a small D.C. bias applied to polarize the sample, I0 is an initial value of current upon polarization with D.C. bias, IS is a current reached in the steady state for sample polarized with D.C. bias, and R0 and RS are resistances of solid electrolyte interface (SEI) before and after polarization. The Li+ transference number for the prepared PEO8/LiClO4 is 0.20. The Li+ transference number for the prepared composite polymer membrane (GCPEM-20) is 0.29.
Electrochemical performance of Li/GCPEM-20/LCO
To demonstrate the practical application as well as performance of as synthesized GCPEM-20, a complete cell (Li/GCPEM-20/LCO) was assembled inside the Ar-filled glove box and galvanostatically cycled at room temperature (25 °C) after the 4 h of cell fabrication. Optimized composite polymer membrane GCPEM-20 was used as an electrolyte whereas LiCoO2 (LCO) and metallic lithium were used as cathode and anode, respectively. The active mass and surface area of the cathode material was 5.6 mg and 1.13 cm2, respectively. Figure 7b indicates the charge/discharge profiles obtained with the Li/GCPEM-20/LCO. The initial charge/discharge capacity is 146 mAh g−1/142 mAh g−1 at 0.06 C-rate. Figure 7c represents the performance of GCPEM-20 based Li/GCPEM-20/LCO coin cell battery. A reversible capacity of above 120 mAh g−1 with columbic efficiency of around 96% was obtained at the 30th cycle. There might be several factors responsible for the observed capacity decay. The loss of active material and lithium ions, formation of a SEI in the negative electrode, increased polarization, cell impedance, and temperature are some of the factors affecting the cell performance. We are attempting a detailed post mortem analysis with various experimental techniques to understand this. The GCPEM-20 membrane using Al-LLZO is potentially viable; however, further research is needed to improve the performance of the cell and for faster electrochemical response.
Conclusions
Lithium garnet composite polymer electrolyte membrane (GCPEM) based on large molecular weight poly(ethylene oxide) (PEO) complexed with lithium perchlorate (LiClO4) and garnet oxide Li6.28Al0.24La3Zr2O12 (Al-LLZO) were prepared by standard solution casting method. The coordination between the Al-LLZO garnet oxide and the ether oxygen of the PEO chains led to decrease in crystalline nature of PEO. The Li+ conductivity investigations revealed an enhanced Li+ conductivity with the addition of Al-LLZO garnet oxide into the PEO8/LiClO4 matrix. Maximized room temperature (30 °C) Li+ conductivity of 4.40 × 10ˉ4 S cmˉ1 was obtained for 20 wt.% Al-LLZO dispersed on PEO8/LiClO4 (GCPEM-20). Moreover, the cyclic voltammetry (CV) and linear sweep voltammetry (LSV) results confirm that the GCPEM-20 membrane exhibits electrochemical stability greater than 4.5 V. The Li/GCPEM-20/LCO cell delivered an initial discharge specific capacity of 142 mAh g−1 with an efficiency of 97% at the first cycle. A reversible capacity of above 120 mAh g−1 with columbic efficiency of around 96% was obtained at the 30th cycle at room temperature. The result gives the wide research possibility to improve the C-rate performances, capacity, and cyclability with the GCPEM membrane.
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Acknowledgements
The authors acknowledge Ministry of Heavy Industries, Government of India (No. 7/1/2013-AEI) and Applied Materials India Pvt. Ltd. for establishing laboratory facilities to carry out part of this work. The authors also acknowledge SERB-DST, New Delhi, India, for the support (EMR/2017/000417). One of the authors (KK) would like to acknowledge UGC-SRF New Delhi (23/12/2012(ii) EU-V), India, towards the financial support to carry out this work.
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Karthik, K., Murugan, R. Lithium garnet based free-standing solid polymer composite membrane for rechargeable lithium battery. J Solid State Electrochem 22, 2989–2998 (2018). https://doi.org/10.1007/s10008-018-4010-3
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DOI: https://doi.org/10.1007/s10008-018-4010-3