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A Novel Spatial 3-DoF Constant-Force Generator for the Static Balancing of Parallel Robots

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Advances in Mechanism and Machine Science (IFToMM WC 2023)

Part of the book series: Mechanisms and Machine Science ((Mechan. Machine Science,volume 147))

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Abstract

A statically-balanced mechanism can remain in indifferent equilibrium at a continuous set of poses while the actuators exert zero work, as the links’ weight is resisted by conservative balancing forces. This can be achieved, for example, by adding counterweights or springs. Studies on gravity balancing frequently target parallel robots, to increase their intrinsic advantages of high stiffness and smaller motor size. Here, it is considered how to balance a 3-DoF kinematic chain for applications on parallel robots, such that the chain generates a constant force on the end-effector. The design does not include counterweights and has most of the auxiliary balancing elements on the fixed base, thus reducing the inertia of moving elements; the motion is transmitted through a lightweight system of gears, pulleys and synchronous belts. The design also leaves greater freedom in the selection of the spring, which (unlike most previous works) may have nonzero free length.

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Notes

  1. 1.

    In the following, for brevity, universal joints are denoted by U, prismatic ones by P, rotary ones by R and spherical ones by S; a line over a letter denotes that the corresponding joint is actuated.

  2. 2.

    For convenience, the mass of all balancing springs is disregarded. In any case, as noted in [5, 24], the mass of a spring can still be taken into account during design, by adding half of said mass to each of the two bodies to which the spring is connected and updating their mass distributions.

  3. 3.

    In [5], however, the R joints at \(L_{1u}\) and \(L_{1l}\) (and at \(L_{2u}\) and \(L_{2l}\)) coincided, due to space constraints. Here, a distance \(d=\Vert L_{1u}-L_{1l}\Vert =\Vert L_{2u}-L_{2l}\Vert \) is set, equal to the free length of the auxiliary spring. One can show, then, that the linkage is kinematically equivalent [2] to the pantograph in [5], as link 5 can only translate along axis \(y_0\); thus, the spring need not be ZFL.

  4. 4.

    In the rest of this Section, all rotations are measured with respect to axis \(y_1\), fixed on link 1.

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Mottola, G., Martini, A. (2023). A Novel Spatial 3-DoF Constant-Force Generator for the Static Balancing of Parallel Robots. In: Okada, M. (eds) Advances in Mechanism and Machine Science. IFToMM WC 2023. Mechanisms and Machine Science, vol 147. Springer, Cham. https://doi.org/10.1007/978-3-031-45705-0_73

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